CN105261424A - One-time bunch strand normal molding method and apparatus - Google Patents
One-time bunch strand normal molding method and apparatus Download PDFInfo
- Publication number
- CN105261424A CN105261424A CN201510768701.4A CN201510768701A CN105261424A CN 105261424 A CN105261424 A CN 105261424A CN 201510768701 A CN201510768701 A CN 201510768701A CN 105261424 A CN105261424 A CN 105261424A
- Authority
- CN
- China
- Prior art keywords
- distributor plate
- copper cash
- twisted wire
- layer
- guide rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Processes Specially Adapted For Manufacturing Cables (AREA)
Abstract
The invention provides a one-time bunch strand normal molding apparatus and a method. The apparatus comprises two parallel distributor plate support guide rods and one die seat support guide rod. The two parallel distributor plate support guide rods are at least provided with two distributor plates. A stranded wire die is arranged on the die seat support guide rod between the distributor plates. A tail portion of the die seat support guide rod is provided with the stranded wire die. Through a related tool and the die, one-time bunch strand is realized and a purpose of formal strand is reached.
Description
Technical field
The invention belongs to cable manufacturing field, be specifically related to the regular shaping method and apparatus of copper cash disposable bundle strand.
Background technology
Regularly strandedly refer to many single lines with twisted wire center line for axis, layering is stranded in around it in an orderly manner, and adjacent twisted layer direction is contrary, and central core can be made up of single or several single lines, and is that the twisted wire of the equal diameter single line of 1 is for the most common with central core.Stranded principle is: center is generally a single line, later every layer of six roots of sensation more than internal layer, and single line adopts identical wire diameter.Such structure can ensure stability and the uniformity of conductive cable cores, the conductor of same structure uses regular stranded conductor diameter minimum, when conductor stranded in this way extrudes heart yearn, its cross section presents obvious hexagon, this stranded also known as concentric lay.
In the production process of automobile primary cable; due to the requirement of its thin-walled and resistance to scraped finish; wire rod concentricity often can not occur up to standard and cause the experimental result of wear-resisting requirement against regulation, this is that regular twisted state is to ensure the realization of concentricity and the stable of resistance to scraped finish experiment with regard to inevitable requirement stranded conductor.And to realize regular stranded, be generally the method taking pipe to twist, layer-stranding, this stranding method is reliable and stable, but operation is complicated, and speed is comparatively slow, is unfavorable for the quick production of automobile lead conductor.
Summary of the invention
The object of the present invention is to provide a kind of disposable bundle to twist regular shaped device, by relevant tool and mould, realize disposable bundle strand and reach regular stranded object.
Technical scheme of the present invention is: disposable bundle twists regular shaped device, it is characterized in that: it comprises two parallel distributor plate support guide rod, a mold base support guide rod; Described two parallel distributor plate support guide rod are at least provided with twice distributor plate; Between described distributor plate, mold base support guide rod is provided with twisted wire mould; Twisted wire mould is provided with at the tail place of mold base support guide rod.
Further, disposable bundle twists regular shaped device, and it comprises two parallel distributor plate support guide rod, a mold base support guide rod; Described two parallel distributor plate support guide rod are provided with first distributor plate, second distributor plate; Between described first distributor plate and second distributor plate, mold base support guide rod is provided with first twisted wire mould; Second twisted wire mould is provided with at the tail place of mold base support guide rod.
Further, disposable bundle twists regular shaped device, and it comprises two parallel distributor plate support guide rod, a mold base support guide rod; Described two parallel distributor plate support guide rod are provided with first distributor plate, second distributor plate, the 3rd road distributor plate; Between described first distributor plate and second distributor plate, mold base support guide rod is provided with first twisted wire mould; Between described second distributor plate and the 3rd road distributor plate, mold base support guide rod is provided with second twisted wire mould; The 3rd road twisted wire mould is provided with at the tail place of mold base support guide rod.
As preferably, described distributor plate is provided with multilayer through wires hole, and central core is single hole; By the 2nd layer gradually to outward, every layer of six hole more than internal layer.
As preferably, described mold base support guide rod is located at the lower position of two parallel distributor plate support guide rod.
As preferably, described twisted wire mould comprises twisted wire die holder, twisted wire mould.
Another object of the present invention is to provide disposable bundle to twist regular shaping method, its step comprises: 19 copper cash are after draw drum extraction;
(1) first distributor plate threading; According to the structure of 1+6+12, namely central core wears 1 copper cash, wears 6 copper cash for the 2nd layer, wears 12 copper cash for the 3rd layer;
(2) crossed first distributor plate, the copper cash of central core and the 2nd layer is tapered penetrates first twisted wire mould, and die size suitably does according to the stranded theoretical size of routine and presses, to ensure the compactness of conductor strand;
(3) after the copper cash of the central core on first distributor plate and the 2nd layer penetrates first twisted wire mould, then the central core of second distributor plate is penetrated; 12 copper cash are successively through the 3rd layer of first distributor plate and the 3rd layer of second distributor plate simultaneously;
(4), after the copper cash of central core and the 2nd layer penetrates the central core of second distributor plate, second twisted wire mould is penetrated; 12 copper cash of the 3rd layer are tapered simultaneously penetrates second twisted wire mould; After all copper cash cross second twisted wire mould, be connected to strand bow rotary wire-reeling position through inlet wire pipe.
In actual production, the distance of first distributor plate and first mould and second distributor plate, second divides the distance of template die and second mould, can make the appropriate adjustments according to the stranded quality of reality.Other operating procedures are consistent with normal strand winder, do not make and change.
Meanwhile, the invention provides the regular shaping method of a kind of disposable bundle strand, namely 37 strands stranded; Its step comprises:
37 copper cash are after draw drum extraction;
(1) first distributor plate threading; Copper cash is according to the structure of 1+6+12+18, and namely central core wears 1 copper cash, wears 6 copper cash for the 2nd layer, wears 12 copper cash for the 3rd layer, wears 18 copper cash for the 4th layer;
(2) crossed first distributor plate, the copper cash of central core and the 2nd layer is tapered penetrates first twisted wire mould;
(3) after the copper cash of the central core on first distributor plate and the 2nd layer penetrates first twisted wire mould, then the central core of second distributor plate is penetrated; 12 copper cash are successively through the 3rd layer of first distributor plate and the 3rd layer of second distributor plate simultaneously;
(4) after the copper cash of central core and the 2nd layer penetrates the central core of second distributor plate, penetrate second twisted wire mould, 12 copper cash of the 3rd layer are tapered simultaneously penetrates second twisted wire mould;
(5) copper cash of central core, layers 2 and 3 penetrates the central core of the 3rd road distributor plate after penetrating second twisted wire mould, then penetrates the 3rd road twisted wire mould.
(6) 18 copper cash, successively through the 4th layer of first distributor plate, second distributor plate and the 3rd road distributor plate, taperedly penetrate the 3rd road twisted wire mould, and whole stock conductor is connected to strand bow take-up position after inlet wire pipe simultaneously.
accompanying drawing explanation
Fig. 1 is apparatus structure schematic diagram in the embodiment of the present invention 1;
Fig. 2 is apparatus structure schematic diagram in the embodiment of the present invention 2;
Fig. 3 is the structural representation of distributor plate;
Fig. 4 is the regular stranded schematic diagram of 19 core copper cash of embodiment 1;
Fig. 5 is the regular stranded schematic diagram of 37 core copper cash of embodiment 2;
In figure, 1, first distributor plate, 2, second distributor plate, the 3, the 3rd road distributor plate, 4, first twisted wire mould, 5, second twisted wire mould, the 6, the 3rd road twisted wire mould, 7, distributor plate support guide rod, 8, mold base support guide rod, 9, inlet wire pipe, 10, synnema body;
11, central core, 12, the 2nd layers, 13, the 3rd layers, 14, the 4th layers;
41, twisted wire die holder, 42, twisted wire mould.
Embodiment
embodiment 1
As shown in Fig. 1, Fig. 3, Fig. 5, disposable bundle twists regular shaped device, comprises two parallel distributor plate support guide rod, mold base support guide rod; Described two parallel distributor plate support guide rod are provided with first distributor plate, second distributor plate; Between described first distributor plate and second distributor plate, mold base support guide rod is provided with first twisted wire mould; Second twisted wire mould is provided with at the tail place of mold base support guide rod.
Described distributor plate is provided with multilayer through wires hole, and central core is single hole, the 2nd layer of 6 hole, the 3rd layer of 12 hole.Described mold base support guide rod is located at the lower position of two parallel distributor plate support guide rod; Described twisted wire mould comprises twisted wire die holder, twisted wire mould.
The regular shaping method of disposable bundle strand, concrete steps are:
19 copper cash are after draw drum extraction;
(1) first distributor plate threading; According to the structure of 1+6+12, namely central core wears 1 copper cash, wears 6 copper cash for the 2nd layer, wears 12 copper cash for the 3rd layer;
(2) crossed first distributor plate, the copper cash of central core and the 2nd layer is tapered penetrates first twisted wire mould, and die size suitably does according to the stranded theoretical size of routine and presses, to ensure the compactness of conductor strand;
(3) after the copper cash of the central core on first distributor plate and the 2nd layer penetrates first twisted wire mould, then the central core of second distributor plate is penetrated; 12 copper cash are successively through the 3rd layer of first distributor plate and the 3rd layer of second distributor plate simultaneously;
(4), after the copper cash of central core and the 2nd layer penetrates the central core of second distributor plate, second twisted wire mould is penetrated; 12 copper cash of the 3rd layer are tapered simultaneously penetrates second twisted wire mould; After all copper cash cross second twisted wire mould, be connected to strand bow rotary wire-reeling position through inlet wire pipe.
embodiment 2
As shown in Fig. 2, Fig. 3, Fig. 6, disposable bundle twists regular shaped device, and it comprises two parallel distributor plate support guide rod, a mold base support guide rod; Described two parallel distributor plate support guide rod are provided with first distributor plate, second distributor plate, the 3rd road distributor plate; Between described first distributor plate and second distributor plate, mold base support guide rod is provided with first twisted wire mould; Between described second distributor plate and the 3rd road distributor plate, mold base support guide rod is provided with second twisted wire mould; The 3rd road twisted wire mould is provided with at the tail place of mold base support guide rod.
Described distributor plate is provided with multilayer through wires hole, and central core is single hole, the 2nd layer of 6 hole, the 3rd layer of 12 hole, and the 4th layer is 18 holes.Described mold base support guide rod is located at the lower position of two parallel distributor plate support guide rod; Described twisted wire mould comprises twisted wire die holder, twisted wire mould.
The regular shaping method of disposable bundle strand, concrete steps are:
37 copper cash are after draw drum extraction;
(1) first distributor plate threading; Copper cash is according to the structure of 1+6+12+18, and namely central core wears 1 copper cash, wears 6 copper cash for the 2nd layer, wears 12 copper cash for the 3rd layer, wears 18 copper cash for the 4th layer;
(2) crossed first distributor plate, the copper cash of central core and the 2nd layer is tapered penetrates first twisted wire mould;
(3) after the copper cash of the central core on first distributor plate and the 2nd layer penetrates first twisted wire mould, then the central core of second distributor plate is penetrated; 12 copper cash are successively through the 3rd layer of first distributor plate and the 3rd layer of second distributor plate simultaneously;
(4) after the copper cash of central core and the 2nd layer penetrates the central core of second distributor plate, penetrate second twisted wire mould, 12 copper cash of the 3rd layer are tapered simultaneously penetrates second twisted wire mould;
(5) copper cash of central core, layers 2 and 3 penetrates the central core of the 3rd road distributor plate after penetrating second twisted wire mould, then penetrates the 3rd road twisted wire mould.
(6) 18 copper cash, successively through the 4th layer of first distributor plate, second distributor plate and the 3rd road distributor plate, taperedly penetrate the 3rd road twisted wire mould, and whole stock conductor is connected to strand bow take-up position through inlet wire pipe simultaneously.
Claims (8)
1. disposable bundle twists regular shaped device, it is characterized in that: it comprises two parallel distributor plate support guide rod, a mold base support guide rod; Described two parallel distributor plate support guide rod are at least provided with twice distributor plate; Between described distributor plate, mold base support guide rod is provided with twisted wire mould; Twisted wire mould is provided with at the tail place of mold base support guide rod.
2. disposable bundle according to claim 1 twists regular shaped device, it is characterized in that: it comprises two parallel distributor plate support guide rod, a mold base support guide rod; Described two parallel distributor plate support guide rod are provided with first distributor plate, second distributor plate; Between described first distributor plate and second distributor plate, mold base support guide rod is provided with first twisted wire mould; Second twisted wire mould is provided with at the tail place of mold base support guide rod.
3. disposable bundle according to claim 1 twists regular shaped device, it is characterized in that: it comprises two parallel distributor plate support guide rod, a mold base support guide rod; Described two parallel distributor plate support guide rod are provided with first distributor plate, second distributor plate, the 3rd road distributor plate; Between described first distributor plate and second distributor plate, mold base support guide rod is provided with first twisted wire mould; Between described second distributor plate and the 3rd road distributor plate, mold base support guide rod is provided with second twisted wire mould; The 3rd road twisted wire mould is provided with at the tail place of mold base support guide rod.
4. the disposable bundle according to claim 1 or 2 or 3 twists regular shaped device, it is characterized in that: described distributor plate is provided with multilayer through wires hole, and central core is single hole; By the 2nd layer gradually to outward, every layer of six hole more than internal layer.
5. the disposable bundle according to claim 1 or 2 or 3 twists regular shaped device, it is characterized in that: described mold base support guide rod is located at the lower position of two parallel distributor plate support guide rod.
6. the disposable bundle according to claim 1 or 2 or 3 twists regular shaped device, it is characterized in that: described twisted wire mould comprises twisted wire die holder, twisted wire mould.
7. the regular shaping method of disposable bundle strand, its step comprises: 19 copper cash are after draw drum extraction;
(1) first distributor plate threading; According to the structure of 1+6+12, namely central core wears 1 copper cash, wears 6 copper cash for the 2nd layer, wears 12 copper cash for the 3rd layer;
(2) crossed first distributor plate, the copper cash of central core and the 2nd layer is tapered penetrates first twisted wire mould, and die size suitably does according to the stranded theoretical size of routine and presses, to ensure the compactness of conductor strand;
(3) after the copper cash of the central core on first distributor plate and the 2nd layer penetrates first twisted wire mould, then the central core of second distributor plate is penetrated; 12 copper cash are successively through the 3rd layer of first distributor plate and the 3rd layer of second distributor plate simultaneously;
(4), after the copper cash of central core and the 2nd layer penetrates the central core of second distributor plate, second twisted wire mould is penetrated; 12 copper cash of the 3rd layer are tapered simultaneously penetrates second twisted wire mould; After all copper cash cross second twisted wire mould, be connected to strand bow rotary wire-reeling position through inlet wire pipe.
8. the regular shaping method of disposable bundle strand, namely 37 strands stranded; Its step comprises:
37 copper cash are after draw drum extraction;
(1) first distributor plate threading; Copper cash is according to the structure of 1+6+12+18, and namely central core wears 1 copper cash, wears 6 copper cash for the 2nd layer, wears 12 copper cash for the 3rd layer, wears 18 copper cash for the 4th layer;
(2) crossed first distributor plate, the copper cash of central core and the 2nd layer is tapered penetrates first twisted wire mould;
(3) after the copper cash of the central core on first distributor plate and the 2nd layer penetrates first twisted wire mould, then the central core of second distributor plate is penetrated; 12 copper cash are successively through the 3rd layer of first distributor plate and the 3rd layer of second distributor plate simultaneously;
(4) after the copper cash of central core and the 2nd layer penetrates the central core of second distributor plate, penetrate second twisted wire mould, 12 copper cash of the 3rd layer are tapered simultaneously penetrates second twisted wire mould;
(5) copper cash of central core, layers 2 and 3 penetrates the central core of the 3rd road distributor plate after penetrating second twisted wire mould, then penetrates the 3rd road twisted wire mould;
(6) 18 copper cash, successively through the 4th layer of first distributor plate, second distributor plate and the 3rd road distributor plate, taperedly penetrate the 3rd road twisted wire mould, and whole stock conductor is connected to strand bow take-up position after inlet wire pipe simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510768701.4A CN105261424A (en) | 2015-11-12 | 2015-11-12 | One-time bunch strand normal molding method and apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510768701.4A CN105261424A (en) | 2015-11-12 | 2015-11-12 | One-time bunch strand normal molding method and apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105261424A true CN105261424A (en) | 2016-01-20 |
Family
ID=55101072
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510768701.4A Pending CN105261424A (en) | 2015-11-12 | 2015-11-12 | One-time bunch strand normal molding method and apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105261424A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106601378A (en) * | 2017-01-12 | 2017-04-26 | 芜湖航天特种电缆厂股份有限公司 | Bundling device with detection function |
| CN107221392A (en) * | 2017-07-17 | 2017-09-29 | 广州和理新金属科技有限公司 | It is compound to twist high-speed cable stranding-up machine |
| CN111863319A (en) * | 2020-07-23 | 2020-10-30 | 衡阳师范学院 | Inner-bundle and outer-twisted cable conductor and processing method thereof |
-
2015
- 2015-11-12 CN CN201510768701.4A patent/CN105261424A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106601378A (en) * | 2017-01-12 | 2017-04-26 | 芜湖航天特种电缆厂股份有限公司 | Bundling device with detection function |
| CN106601378B (en) * | 2017-01-12 | 2019-06-11 | 芜湖航天特种电缆厂股份有限公司 | Wire harness apparatus with detection function |
| CN107221392A (en) * | 2017-07-17 | 2017-09-29 | 广州和理新金属科技有限公司 | It is compound to twist high-speed cable stranding-up machine |
| CN107221392B (en) * | 2017-07-17 | 2023-08-04 | 广州和理新金属科技有限公司 | High-speed compound stranding machine |
| CN111863319A (en) * | 2020-07-23 | 2020-10-30 | 衡阳师范学院 | Inner-bundle and outer-twisted cable conductor and processing method thereof |
| CN111863319B (en) * | 2020-07-23 | 2021-10-22 | 衡阳师范学院 | Inner-bundle and outer-twisted cable conductor and processing method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105261424A (en) | One-time bunch strand normal molding method and apparatus | |
| CN102945713A (en) | Stranding lead in device of stranding machine | |
| CN102938271B (en) | Flat high-speed cable production method and products thereof | |
| CN204516380U (en) | A kind of cable of replaceable core | |
| CN106710725B (en) | A kind of strand copper wire stranding device | |
| CN102373632A (en) | Method for producing outer layer rope of ultra-long multilayer strand steel wire rope | |
| CN105983796A (en) | Production device for forging stranded welding wires and production technology of production device | |
| CN205406195U (en) | Hank knotting machine separated time device for cable | |
| CN103325491A (en) | Multi-drawing-wire conductor wire-stranding method | |
| CN205264417U (en) | Disposable hank normal forming device that restraints | |
| CN205384907U (en) | Guide pulley formula distributing terminal board mechanism | |
| CN101521061B (en) | Manufacture method for layered arrangement of multilayer cable cores | |
| CN110853842A (en) | Multi-strand twisting process for producing enameled wire | |
| CN203858925U (en) | Improved single-segment cage type stranding machine | |
| CN1996509B (en) | One-off cable making technology flow and device of twisted cable | |
| CN110544564B (en) | Outlet wire binding device for copper stranded wire | |
| CN205140625U (en) | Stranded copper line transposition device | |
| CN101572136B (en) | Process for preparing signal transmission cable conductor of aeronautical equipment | |
| CN205140608U (en) | Strand device in advance | |
| CN103741531A (en) | Method for manufacturing 12-strand mooring rope | |
| CN102543278A (en) | Festoon control cable resistant to frequent bending and manufacturing method | |
| CN106229035A (en) | Profile conductor and preparation method thereof and application in the cable | |
| CN205004107U (en) | Superconductive flat transposition cable | |
| CN202139493U (en) | Improved steel strand | |
| CN203205147U (en) | Cable twisting device for preventing strand jumping of cross framework |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160120 |