CN105260827A - Electronic safety prevention system and method for factory-entering material inspection process of metallurgical enterprise - Google Patents

Electronic safety prevention system and method for factory-entering material inspection process of metallurgical enterprise Download PDF

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Publication number
CN105260827A
CN105260827A CN201510622773.8A CN201510622773A CN105260827A CN 105260827 A CN105260827 A CN 105260827A CN 201510622773 A CN201510622773 A CN 201510622773A CN 105260827 A CN105260827 A CN 105260827A
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China
Prior art keywords
sample
sampling
sample preparation
information
bar code
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CN201510622773.8A
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Chinese (zh)
Inventor
牛晓艳
张洪志
宋兰会
张兴东
刘伟
张宪芹
李杨
刘磊
李超
刘建忠
张国华
赵飞飞
殷玉祥
刘斐
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Shandong Iron and Steel Group Co Ltd SISG
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Shandong Iron and Steel Group Co Ltd SISG
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Priority to CN201510622773.8A priority Critical patent/CN105260827A/en
Publication of CN105260827A publication Critical patent/CN105260827A/en
Pending legal-status Critical Current

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Abstract

Provided is an electronic safety prevention system for the factory-entering material inspection process of a metallurgical enterprise. The system comprises a sampling management module for sample extraction of factory-entering materials, a sample preparation management module for multi-link processing of samples, a lab test management module for lab tests of the samples, a sample storage management module for the storage of the samples, an electronic prevention module for processing and analyzing an inspection result, and a data management module for the storage of result information. The invention also comprises an electronic safety prevention method for the factory-entering material inspection process of the metallurgical enterprise. According to the system and the method, the closed work process of material inspection in the steel industry is realized, the quality inspection work efficiency and management efficiency of the factory-entering materials are improved, personnel in all processes is separated and shielded from the samples and suppliers, and the inspection process is integrally controlled.

Description

A kind of smelter enters factory's quality testing flow process electronic security(ELSEC) crime prevention system and method
Technical field
The present invention relates to metallurgy industry quality testing flow technologies field, specifically a kind of smelter enters factory's quality testing flow process electronic security(ELSEC) crime prevention system and method.
Background technology
The large crude fuel of iron and steel enterprise purchases the insolation level into factory, and determine the most important investment of company and quality cost situation, check system, method, quality inspection management level, all affect every ticket procurement orders and enter factory's quality cost.Increase along with entering factory's economy material, Interventions Requested and examination requirements constantly increase and raising, enter factory's quality testing sample preparation, chemical examination and supporting operating process system and cannot meet examination requirements of today.Outside factory there is supervision difficulty in test mode simultaneously, the factors such as illicit supplies business interference.
In prior art, for the inspection of goods and materials of marching into the arena often by manually carrying out, papery document is too much, and link hand-manipulated is complicated, does not more and more meet the inspection work rhythm day by day accelerated, becomes a difficult problem for statistical work in the future.In the whole flow process of quality testing, the important information such as supplier, station, order, material is in the transparent unprotect in each post; any link anyone all know batch to be the product of which kind of material, which supplier in inspection in system flow, become the leak manually participating in faking, adulterated, manual intervention is maximum.Sampling personnel with carry out truck, supplier directly contacts, unavoidably; Dispatch and control relevant to sampling specifying information, sample circulation, sample circulation can be grasped completely to where, when.Sample preparation personnel directly and sample contacts, know that material perfect information easily causes the cheating of varying, stealing sample equally, bring about great losses.Simultaneously in key post, place without effective supervision, occur that accident cannot be reviewed, become comparatively serious problems.
Summary of the invention
The object of the present invention is to provide a kind of smelter to enter factory's quality testing flow process electronic security(ELSEC) crime prevention system for solving iron and steel enterprise's material incoming inspection complicated operation, easily occurring cheating, causing the problem of enterprise's heavy losses.
The present invention also provides a kind of smelter to enter factory's quality testing flow process electronic security(ELSEC) prevention method, for better applying this system.
The present invention solves the technical scheme that its technical matters takes: a kind of smelter enters factory's quality testing flow process electronic security(ELSEC) crime prevention system, it is characterized in that, it comprises sampling administration module, sample preparation administration module, chemical examination administration module, storage sample administration module, electronics strick precaution module and data management module;
Described data management module is the supervisory computer being provided with logistics meter quality system software, for storing basic data, described basic data comprises material base data, material inspection data, personnel's Back ground Information, real time business batch and train train number lot number;
It is the strick precaution computing machine being provided with electronics crime prevention system that described electronics takes precautions against module, is connected with described data management module signal, and for obtaining basic data, whether inspection Interventions Requested complete, and are uploaded to data management module;
Described sampling administration module is used for carrying out extraction sample to entering factory's material, generate sampling bar code, sampling bar code comprises sample intelligence, and sampling administration module is taken precautions against module by signal with described data management module and electronics respectively and is connected, and sample intelligence is uploaded to automatically electronics strick precaution module;
Described sample preparation administration module comprises disintegrating machine and moisture analyzer, disintegrating machine is used for carrying out fragmentation to sample, moisture analyzer is used for carrying out water content detection to sample, sample preparation administration module is taken precautions against module by signal with described data management module and electronics respectively and is connected, generate sample preparation bar code, sample preparation bar code comprises sample preparation information, and results of sample preparation information is uploaded to automatically electronics strick precaution module;
Described chemical examination administration module comprises the X-fluorescence, infrared C-S analyzer and the calorimetry instrument that are arranged on raw material laboratory, for detecting sample sample, generate chemical examination bar code, chemical examination bar code comprises chemical examination information, chemical examination administration module is taken precautions against module by signal with described data management module and electronics respectively and is connected, and chemical examination information is uploaded to automatically electronics strick precaution module;
Described storage sample administration module is used for carrying out store and management to sample, the details that sampling is deposited.
Further, described sample intelligence comprises sampling plain code information and sampling private mark information, sampling plain code information comprises sampling sequence number and sampling tutorial message, sampling tutorial message comprises material code, sampling spot, sampling mode, sampling people and instructs sample time, sampling private mark information comprises sample lot number, supplier information, sequence information, the coding rule of sample intelligence is: QY+ date+kilobit sequence serial number, kilobit sequence serial number by fixed time limit circulation.
Further, described sample preparation information comprises sample preparation plain code information and sample preparation private mark information, sample preparation plain code information comprises sample preparation sequence number and sample preparation tutorial message, sample preparation tutorial message generates according to sample preparation procedure calls, comprise oven dry, moisture, retention, sample preparation private mark information is generated automatically by described crime prevention system, comprises sample lot number, supplier information, sequence information, the coding rule of sample preparation information is: ZY+ date+kilobit sequence serial number, kilobit sequence serial number by fixed time limit circulation.
Further, described chemical examination information comprises chemical examination plain code information and chemical examination private mark information, chemical examination plain code information comprises chemical examination sequence number, chemical examination link Interventions Requested, chemical examination private mark information is generated automatically by described crime prevention system, comprise sample lot number, supplier information, sequence information, coding rule is: HY+ date+kilobit sequence serial number, kilobit sequence serial number by function direction and fixed time limit circulation.
Further, described material base data comprise the large class of material, material group, material Interventions Requested and test stone.
Further, described material inspection data comprises between material Interventions Requested, Interventions Requested standard regions, Interventions Requested limit section, Interventions Requested unit, Interventions Requested attribute and other association attributeses.
Further, described personnel's Back ground Information comprises name, sex, job number and post; Described train train number lot number comprises license number, station track, car team order, sends out station.
Further, described real time business batch comprises job instruction list, notice sampling, supplier, material information.
A kind of smelter enters factory's quality testing flow process electronic security(ELSEC) prevention method, it is characterized in that, utilizes smelter described above to enter factory's quality testing flow process electronic security(ELSEC) crime prevention system and carry out the safety precaution of quality testing flow process, said method comprising the steps of:
1) print sampling bar code by electronics crime prevention system, start mobile video device;
2), after sampler sampling, envelope/bucket process is carried out to sampling sample, and sticks sampling bar code;
3) carry out sampling sample by fingerprint recognition, sampling bar code is converted into sample preparation bar code simultaneously, and print sample preparation bar code, start sample sample preparation;
4) carry out fragmentation to sample, sample is divided into two parts, retain after a subsides sample preparation bar code, another part has been used for sample preparation operation, after water content detection, and generating component sample and G value sample, result uploads electronics crime prevention system automatically, send chemical examination place by sample preparation sample simultaneously;
5) face recognition enters laboratory, carries out sample by fingerprint recognition, and sample preparation bar code is converted into chemical examination bar code, completes sample preparation, the handing-over of chemical examination operation;
6) according to the lab work in chemical examination bar code, sample is chemically examined item by item, and automatically gather result of laboratory test, be committed to electronics crime prevention system, terminate chemical examination operation;
7) meter quality system is submitted to by unified for all assays.
Further, the process of carrying out on-site sampling comprises storehouse sampling process, truck sampling process and train sampling process.
The invention has the beneficial effects as follows:
1. whole flow process of the present invention, comprise sampling link, sample preparation link and chemical examination link and all incorporate the design rule that plain code adds private mark, achieve effective shielding of supplier's material information, each link independent operation runs, be independent of each other, ensure that each service link works alone, the standardized work of effective monitoring, stop the possibility of human intervention.
2. the mode that fingerprint of the present invention, face recognition technology and data are uploaded automatically improves reliability, the fairness of incoming inspection sampling, sample transport, sample preparation, each link of inspection; reduce the interference of extraneous factor; protection company interest, supplier's interests and workers'benefit are without prejudice; for worker builds working healthily mechanism, strengthening incoming inspection management further.
3. the instrument and equipment of all external interfaces of the present invention, comprise moisture analyser, X-fluorescence, infrared C-S analyzer and calorimetry instrument, automatically be uploaded to electronics after having detected data and take precautions against module, the function all achieve automatic gauging, result gathers automatically, uploaded, achieve data not land, stop the possibility of human intervention further, and accelerated the running of work, improve work efficiency.
4. the present invention is by integrated applications such as the Internet Transmission of advanced person, IC-card technology and two-dimensional bar code application, information encryption, workflow technologies, realize sampling, sample preparation, inspection whole process business efficiently, standard operation, improve personnel's career moral quality and normalizing operation level, is that steel industry enters factory's large raw material and fuel quality inspection work history innovation.
5. of the present inventionly to get, sample preparation link junction and sample preparation chemical examination link junction adopt fingerprint and face recognition technology, guarantee personnel are without substituting, playing tricks possibility, background system control, can know record enter personnel information, enter the situations such as opening time, provide reliable reference for searching afterwards.
6. the present invention is practical, security of system is high, and stability is strong, decreases link hand-manipulated, improves work quality efficiency, save the input of human and material resources, enter in factory's quality testing to have application value at national metallurgy industry.
Accompanying drawing explanation
Fig. 1 is module frame figure of the present invention;
Fig. 2 is storehouse quality testing process flow diagram of the present invention;
Fig. 3 is automobile quality testing process flow diagram of the present invention;
Fig. 4 is train quality testing process flow diagram of the present invention.
Embodiment
As shown in Figures 1 to 4, the present invention includes sampling administration module, sample preparation administration module, chemical examination administration module, storage sample administration module, electronics strick precaution module and data management module; Data management module is the supervisory computer being provided with logistics meter quality system software, and for storing basic data, wherein, basic data comprises material base data, material inspection data, personnel's Back ground Information, real time business batch and train train number lot number; It is the strick precaution computing machine being provided with electronics crime prevention system that electronics takes precautions against module, is connected with described data management module signal, and for obtaining basic data, whether inspection Interventions Requested complete, and are uploaded to data management module; Sampling administration module is used for carrying out extraction sample to entering factory's material, generate sampling bar code, sampling bar code comprises sample intelligence, and sampling administration module is taken precautions against module by signal with described data management module and electronics respectively and is connected, and sample intelligence is uploaded to automatically electronics strick precaution module; Sample preparation administration module comprises disintegrating machine and moisture analyzer, disintegrating machine is used for carrying out fragmentation to sample, moisture analyzer is used for carrying out water content detection to sample, sample preparation administration module is taken precautions against module by signal with described data management module and electronics respectively and is connected, generate sample preparation bar code, sample preparation bar code comprises sample preparation information, and sample preparation information is uploaded to automatically electronics strick precaution module; Chemical examination administration module comprises the X-fluorescence, infrared C-S analyzer and the calorimetry instrument that are arranged on raw material laboratory, for detecting sample sample, generate chemical examination bar code, chemical examination bar code comprises chemical examination information, chemical examination administration module is taken precautions against module by signal with described data management module and electronics respectively and is connected, and chemical examination information is uploaded to automatically electronics strick precaution module; Storage sample administration module is used for carrying out store and management to sample, the details that sampling is deposited.
Smelter enters an implementation method for factory's quality testing flow process electronic security(ELSEC) crime prevention system, comprises the following steps:
1) print sampling bar code by electronics crime prevention system, start mobile video device;
2), after sampler sampling, envelope/bucket process is carried out to sampling sample, and sticks sampling bar code;
3) carry out sampling sample by fingerprint recognition, sampling bar code is converted into sample preparation bar code simultaneously, and print sample preparation bar code, start sample sample preparation;
4) carry out fragmentation to sample, sample is divided into two parts, retain after a subsides sample preparation bar code, another part has been used for sample preparation operation, after water content detection, and generating component sample and G value sample, result uploads electronics crime prevention system automatically, send laboratory by sample preparation sample simultaneously;
5) face recognition enters laboratory, carries out sample preparation sample by fingerprint recognition, and sample preparation bar code is converted into chemical examination bar code, completes sample preparation, the handing-over of chemical examination operation;
6) according to the lab work in chemical examination bar code, sample is chemically examined item by item, and automatically gather result of laboratory test, be committed to electronics crime prevention system, terminate chemical examination operation;
7) meter quality system is submitted to by unified for all assays.
In order to more clearly understand the present invention, describe the present invention below in conjunction with accompanying drawing.
Specific embodiment one: storehouse quality testing flow process.
Sampling link:
As shown in Figure 2, after the coal of raw material place or factory's storehouse enters factory's arrival, storehouse Advise By Wire quality testing scheduling sampling, quality testing dispatcher generates scheduling lot number, the sampling of notice storehouse personnel sample, sampling librarian use finger-print recognising instrument pickup fingerprint, confirm that sampling starts, then log in crime prevention system and print sampling bar code (IC-card), confirm that sampling starts, the internal information of sampling bar code (IC-card) comprises sample lot number, supplier information and sequence information, external information comprises sampling sequence number, sampling tutorial message: coal is encoded, sampling spot, sampling mode, sampling people, instruct sample time etc., sampling sequence number is as QY1509180036, wherein QY represents sampling, 150918 represent on September 18th, 2015, 0036 represents the flowing water sequence number circulated in units of season, flowing water sequence number also can with the moon, year to circulate for unit, sampling tutorial message as, coal: bottle coal, place: storehouse, sampling people: Zhang Yong, sample time: on September 18th, 2015, sampling personnel start field camera, on-the-spot storehouse is gone to sample with sampling bar code, after taking coal sample, scene is sealed up for safekeeping, and is affixed on sample bag or in bucket by corresponding bar code, and sampling personnel swipe the card and confirm that sampling terminates, the information of system automatic input sample time and sampling people, and be uploaded to meter quality system.
Sample preparation link:
After sampling returns, sampling personnel and sample preparation personnel are at the crime prevention system typing fingerprint of sample preparation place, carry out fingerprint handing-over sample, sampling personnel carry out fingerprint recognition and confirm that sampling terminates, at crime prevention system brush sampling bar code (IC-card), sample preparation personnel confirm that sample preparation information and sample preparation start, crime prevention system automatically will sample bar code (IC-card) and be converted into sample preparation two-dimensional bar code, the information that sample preparation personnel point out according to crime prevention system prints sample preparation two-dimensional bar code, confirm that whether the number of sample preparation two-dimensional bar code is corresponding with the number of sample preparation, the private mark packets of information of sample preparation two-dimensional bar code is containing coal sample lot number, supplier information and sequence information, the plain code information of sample preparation two-dimensional bar code comprises sample preparation sequence number, sample preparation tutorial message, sample preparation tutorial message comprises oven dry, moisture, retain, sample preparation personnel start sample preparation, sample preparation coding is as ZY1509181037, wherein, ZY represents sample preparation, 150918 represent on September 18th, 2015, 1037 represent the flowing water sequence number circulated in units of season, flowing water sequence number also can with the moon, year to circulate for unit, sample preparation tutorial message as, coal: bottle coal, sample preparation people: Wang Wei, the sample preparation time: on September 18th, 2015, sample preparation personnel, under the supervision of sampling personnel, carry out break process, after processing by disintegrating machine to coal sample, coal sample is divided into two, portion sticks sample preparation two-dimensional bar code, and by sampling personnel and the cosignatory rear transfer of sample preparation personnel to storage sample, storage sample place carries out storage sample to coal sample, determine the deposit position of coal sample, and be responsible for the follow-up work such as to transfer, sample preparation personnel carry out water content detection to another part of coal sample moisture analyzer stayed under the supervision of sampling personnel, separate half as moisture sample, first weigh the quality before drying, record data, then carry out drying and processing, after having dried, again weigh the quality of sample, record data, by the moisture data brush sample preparation two-dimensional bar code typing crime prevention system of twice record, crime prevention system calculates moisture automatically, second half coal sample stayed according to inspection process design judgment G value, composition, calorie value the need of inspection sample, separate corresponding G value sample, composition sample, retained sample, retained sample send storage sample place to preserve after pasting sample preparation two-dimensional bar code, G value sample, composition sample send raw material laboratory inspection after pasting sample preparation two-dimensional bar code, and calorie value sample send place's inspections such as coking after pasting sample preparation two-dimensional bar code.
Chemical examination link:
The coal sample prepared is delivered to corresponding laboratory by sample preparation Quick Response Code cardamonin code information official hour by sample preparation personnel, sample preparation personnel and laboratory personnel are by entering raw material laboratory after the face recognition instrument identification types of facial makeup in Beijing operas, common at crime prevention system typing fingerprint, carry out fingerprint handing-over sample, sample preparation personnel fingerprint identification sample preparation terminates, laboratory personnel's fingerprint identification chemical examination starts, laboratory personnel confirms sample preparation handing-over information and chemical examination information at crime prevention system brush sample preparation Quick Response Code card, sample preparation two-dimensional bar code is converted into chemical examination two-dimensional bar code by system automatically, laboratory personnel prints chemical examination two-dimensional bar code, the private mark packets of information of chemical examination two-dimensional bar code is containing coal sample lot number, supplier information and sequence information, the plain code information of chemical examination two-dimensional bar code comprises coal laboratory sequence number, coal laboratory link Interventions Requested, chemical examination coding is as HY1509182540, wherein HY represents chemical examination, 150918 represent on September 18th, 2015, 2540 represent the flowing water sequence number in units of season, flowing water sequence number also can with the moon, year to circulate for unit, chemical examination tutorial message as, coal: bottle coal, assayer: Chen Hua, lab work: G value, composition detection, the chemical examination time: on September 18th, 2015, equally, sample is divided into two by laboratory personnel, sample place storage sample deposited by a chemical examination Quick Response Code card that pastes, and according to the position completion system storage sample that different material specifies, and records the information such as sample life cycle in detail, the project information of another part of laboratory personnel according to chemical examination two-dimensional bar code card is chemically examined item by item, components tests adopts X-fluorescence, can check all chemical examination elements, as C, Si, Mn, P, S, the acquisition of G value, processes sample, calculates G value, and by collect and transmit program automatically by testing result typing crime prevention system, after checking the result of crime prevention system typing errorless, unified submission JZL system, completes follow-up checks judgement work.
Specific embodiment two: automobile quality testing flow process.
Sampling link:
As shown in Figure 3, the field information that enters of material is shifted to an earlier date input system by managerial personnel, when automobile is to door, driver reads rfid card by RFID card reader, sampling personnel start mobile video, check material information, confirm that sampling starts by electronics crime prevention system, the instruction that sampler accepts system starts sampling, system automatically completes license number and confirms, compile and criticize, batching works, generate sampling bar code (IC-card), the private mark packets of information of sampling bar code (IC-card) is containing sample lot number, supplier information and sequence information, plain code information comprises sampling sequence number, sampling tutorial message: material code, sampling spot, sampling mode, sampling people, instruct sample time, sampling coding is as QY1509180036, wherein QY represents sampling, 150918 represent on September 18th, 2015, 0036 represents the flowing water sequence number circulated in units of season, flowing water sequence number also can with the moon, year to circulate for unit, sampling tutorial message as, coal: bottle coal, place: west gate, sampling people: Zhang Yong, sample time: on September 18th, 2015, sampling bar code (IC-card) enters in sample bucket automatically, when the sample bucketful of sample bucket, automatic sealing package bucket, the information of system automatic input sample time and sampling people, and be uploaded to meter quality system.
Sample preparation link is identical with the storehouse quality testing flow process of specific embodiment one with chemical examination link, just repeats no more at this.
Specific embodiment three: train quality testing flow process.
Sampling link:
As shown in Figure 4, train forecast is done in meter quality system in advance by logistics center, coking tippler ships coal material, the sampling of logistics notice, station track is provided, car team order, send out station, supplier, material information, if what ship is new material, first design sample scheme, after sampling plan has designed, the design of operation is tested, transfer carries out water content detection to sample preparation personnel, if not new material, meter quality system can generate scheduling lot number automatically, dispatcher notifies that sampling personnel sample, sampling personnel log in electronics crime prevention system and print sampling bar code (IC-card), the private mark packets of information of sampling bar code (IC-card) is containing sample lot number, supplier information and sequence information, plain code information comprises sampling sequence number and sampling tutorial message, sampling tutorial message comprises material code, sampling spot, sampling mode, sampling people, instruct sample time etc., sampling coding is as QY1509180036, wherein QY represents sampling, 150918 represent on September 18th, 2015, 0036 represents the flowing water sequence number circulated in units of season, flowing water sequence number also can with the moon, year to circulate for unit, sampling tutorial message as, coal: bottle coal, place: train factory stands, sampling people: Zhang Yong, sample time: on September 18th, 2015, sampling personnel are by IC-card card reader brush sampling bar code (IC-card), confirm that sampling starts, start field camera, remove on-site sampling with sampling bar code (IC-card), be affixed on sample bag or in bucket by corresponding sample bar code (IC-card), sampling personnel brush sampling bar code (IC-card) and confirm that sampling terminates, system automatic input sample time and sampling people, and be uploaded to meter quality system.
Sample preparation link is identical with the storehouse quality testing flow process of specific embodiment one with chemical examination link, just repeats no more at this.
By reference to the accompanying drawings several embodiment of the present invention is described although above-mentioned; but not limiting the scope of the invention; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection scope of the present invention.

Claims (10)

1. smelter enters factory's quality testing flow process electronic security(ELSEC) crime prevention system, it is characterized in that, it comprises sampling administration module, sample preparation administration module, chemical examination administration module, storage sample administration module, electronics strick precaution module and data management module;
Described data management module is the supervisory computer being provided with logistics meter quality system software, for storing basic data, described basic data comprises material base data, material inspection data, personnel's Back ground Information, real time business batch and train train number lot number;
It is the strick precaution computing machine being provided with electronics crime prevention system that described electronics takes precautions against module, is connected with described data management module signal, and for obtaining basic data, whether inspection Interventions Requested complete, and are uploaded to data management module;
Described sampling administration module is used for carrying out extraction sample to entering factory's material, generate sampling bar code, sampling bar code comprises sample intelligence, and sampling administration module is taken precautions against module by signal with described data management module and electronics respectively and is connected, and sample intelligence is uploaded to automatically electronics strick precaution module;
Described sample preparation administration module comprises disintegrating machine and moisture analyzer, disintegrating machine is used for carrying out fragmentation to sample, moisture analyzer is used for carrying out water content detection to sample, sample preparation administration module is taken precautions against module by signal with described data management module and electronics respectively and is connected, generate sample preparation bar code, sample preparation bar code comprises sample preparation information, and sample preparation information is uploaded to automatically electronics strick precaution module;
Described chemical examination administration module comprises the X-fluorescence, infrared C-S analyzer and the calorimetry instrument that are arranged on raw material laboratory and coking laboratory, for detecting sample sample, generate chemical examination bar code, chemical examination bar code comprises chemical examination information, chemical examination administration module is taken precautions against module by signal with described data management module and electronics respectively and is connected, and chemical examination information is uploaded to automatically electronics strick precaution module;
Described storage sample administration module is used for carrying out store and management to sample, the details that sampling is deposited.
2. a kind of smelter according to claim 1 enters factory's quality testing flow process electronic security(ELSEC) crime prevention system, it is characterized in that, described sample intelligence comprises sampling plain code information and sampling private mark information, sampling plain code information comprises sampling sequence number and sampling tutorial message, sampling tutorial message comprises material code, sampling spot, sampling mode, sampling people and instructs sample time, sampling private mark information comprises sample lot number, supplier information, sequence information, the coding rule of sample intelligence is: QY+ date+kilobit sequence serial number, kilobit sequence serial number by fixed time limit circulation.
3. a kind of smelter according to claim 1 enters factory's quality testing flow process electronic security(ELSEC) crime prevention system, it is characterized in that, described sample preparation information comprises sample preparation plain code information and sample preparation private mark information, sample preparation plain code information comprises sample preparation sequence number and sample preparation tutorial message, sample preparation tutorial message generates according to sample preparation procedure calls, comprise oven dry, moisture, retain, sample preparation private mark information is generated automatically by described crime prevention system, comprise sample lot number, supplier information, sequence information, the coding rule of sample preparation information is: ZY+ date+kilobit sequence serial number, kilobit sequence serial number is by fixed time limit circulation.
4. a kind of smelter according to claim 1 enters factory's quality testing flow process electronic security(ELSEC) crime prevention system, it is characterized in that, described chemical examination information comprises chemical examination plain code information and chemical examination private mark information, chemical examination plain code information comprises chemical examination sequence number, chemical examination link Interventions Requested, chemical examination private mark information is generated automatically by described crime prevention system, comprise sample lot number, supplier information, sequence information, coding rule is: HY+ date+kilobit sequence serial number, kilobit sequence serial number by function direction and fixed time limit circulation.
5. a kind of smelter according to claim 1 enters factory's quality testing flow process electronic security(ELSEC) crime prevention system, and it is characterized in that, described material base data comprise the large class of material, material group, material Interventions Requested and test stone.
6. a kind of smelter according to claim 1 enters factory's quality testing flow process electronic security(ELSEC) crime prevention system, it is characterized in that, described material inspection data comprises between material Interventions Requested, Interventions Requested standard regions, Interventions Requested limit section, Interventions Requested unit, Interventions Requested attribute and other association attributeses.
7. a kind of smelter according to claim 1 enters factory's quality testing flow process electronic security(ELSEC) crime prevention system, and it is characterized in that, described personnel's Back ground Information comprises name, sex, job number and post; Described train train number lot number comprises license number, station track, car team order, sends out station.
8. a kind of smelter according to claim 1 enters factory's quality testing flow process electronic security(ELSEC) crime prevention system, it is characterized in that, described real time business batch comprises job instruction list, notice sampling, supplier, material information.
9. smelter enters factory's quality testing flow process electronic security(ELSEC) prevention method, it is characterized in that, utilizes smelter described above to enter factory's quality testing flow process electronic security(ELSEC) crime prevention system and carries out the safety precaution of quality testing flow process, said method comprising the steps of:
1) print sampling bar code by electronics crime prevention system, start mobile video device;
2), after sampler sampling, envelope/bucket process is carried out to sampling sample, and sticks sampling bar code;
3) carry out sampling sample by fingerprint recognition, sampling bar code is converted into sample preparation bar code simultaneously, and print sample preparation bar code, start sample sample preparation;
4) carry out fragmentation to sample, sample is divided into two parts, retain after a subsides sample preparation bar code, another part has been used for sample preparation operation, after water content detection, and generating component sample and G value sample, result uploads electronics crime prevention system automatically, send laboratory by sample preparation sample simultaneously;
5) face recognition enters laboratory, carries out sample by fingerprint recognition, and sample preparation bar code is converted into chemical examination bar code, completes sample preparation, the handing-over of chemical examination operation;
6) according to the lab work in chemical examination bar code, sample is chemically examined item by item, and automatically gather result of laboratory test, be committed to electronics crime prevention system, terminate chemical examination operation;
7) meter quality system is submitted to by unified for all assays.
10. a kind of smelter according to claim 9 enters factory's quality testing flow process electronic security(ELSEC) prevention method, it is characterized in that, the process of carrying out on-site sampling comprises storehouse sampling process, truck sampling process and train sampling process.
CN201510622773.8A 2015-09-25 2015-09-25 Electronic safety prevention system and method for factory-entering material inspection process of metallurgical enterprise Pending CN105260827A (en)

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CN109100526A (en) * 2018-08-24 2018-12-28 北京首钢股份有限公司 A kind of blast furnace material automatic detection processing method and processing device
CN110570140A (en) * 2019-08-06 2019-12-13 张家港宏昌钢板有限公司 bulk material sampling informatization management method and device
CN116029633A (en) * 2023-02-24 2023-04-28 济南诚博信息科技有限公司 Digital logistics management and control platform system based on intelligent logistics

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