CN105257951B - A kind of hot box and its vacuum heat-insulating plate used - Google Patents

A kind of hot box and its vacuum heat-insulating plate used Download PDF

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Publication number
CN105257951B
CN105257951B CN201410341040.2A CN201410341040A CN105257951B CN 105257951 B CN105257951 B CN 105257951B CN 201410341040 A CN201410341040 A CN 201410341040A CN 105257951 B CN105257951 B CN 105257951B
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China
Prior art keywords
fiber
hot box
core material
vacuum heat
insulating plate
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CN201410341040.2A
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CN105257951A (en
Inventor
谢振刚
罗宇彦
杨胜利
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FUJIAN SUPERTECH ADVANCED MATERIAL Co Ltd
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FUJIAN SUPERTECH ADVANCED MATERIAL Co Ltd
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Priority to CN201410341040.2A priority Critical patent/CN105257951B/en
Priority to PCT/CN2015/084186 priority patent/WO2016008419A1/en
Publication of CN105257951A publication Critical patent/CN105257951A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • E04B1/803Heat insulating elements slab-shaped with vacuum spaces included in the slab
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/06Arrangements using an air layer or vacuum
    • F16L59/065Arrangements using an air layer or vacuum using vacuum

Abstract

The invention discloses a kind of hot box and its vacuum heat-insulating plates used, including lid or door and the cabinet being open with one, the cabinet includes interior case and outer container, keeping warmth space is formed between interior case and outer container, the vacuum heat-insulating plate is placed in keeping warmth space, and internal box is accommodating space, the vacuum heat-insulating plate is made of core material, barrier bag and getter, the core material is placed in barrier bag, and getter is placed in inside core material, is vacuumized in barrier bag;Wherein, the core material is formed by multilayer felt is stacked, which is the fibrofelt containing biosoluble fibres, and biosoluble fibres are mutually passed around or overlapped or interweaved and distribution and form interconnected gap in the form of monofilament, adhesive is dispersed between monofilament and bonds closely with them, not individualism.The vacuum heat-insulating plate that the present invention provides a kind of hot box with excellent thermal insulation performance and production performance and its uses.

Description

A kind of hot box and its vacuum heat-insulating plate used
Technical field
The present invention relates to the hot box that can be used for refrigerator, thermal car, water heater etc. and its vacuum heat insulation materials used.
Background technique
Vacuum heat-insulating plate (full name in English Vacuum Insulation Panel, hereinafter referred to as VIP) is mainly by core material (hereinafter referred to as core material), barrier bag and getter composition.Barrier bag is mainly macromolecule membrane and special plating layer film or aluminium foil The packaging bag of compound composition is the critical component of VIP, plays the gases such as barrier air, aqueous vapor and enters in bag, exhausted to reach vacuum The purpose of heat;There is edge sealing at the edge of barrier bag.
Vacuum heat-insulating plate is mainly used for heat preservation insulation, such as domestic refrigerator, yacht refrigerator, minifridge, car refrigerator, deep cooling Refrigerator-freezer, electric heater, vending machine, household freezer, frozen products insulated container, construction wall heat preservation and LNG storage and transportation etc..Same other materials It compares, VIP has insulation layer thickness thin, small in size, light-weight with its extremely low thermal coefficient when heat preservation technology requires identical Advantage is suitable for the higher product of power conservation requirement, there is larger Technological Economy meaning.The emergence of twentieth century Chinese manufacturing and state The issuing and implementation of family's energy saving policy, this superpower novel thermal insulation material of VIP is just of interest by businessman, wide market.
Core material is the core of VIP, it is formed by multilayer felt is stacked, plays skeletal support, reduces heat transfer and be conducive to deaerate The effects of;Getter is mainly calcium oxide type getter or alloy getter or calcium oxide and alloy getter, is VIP Important component plays gas (including the water for absorbing residual gas (including aqueous vapor, air etc.), packaging bag in bag and leaking into bag Gas, air etc.), to maintain or further increase vacuum degree in bag, reduce influence of the gas heat-transfer to VIP overall performance.Wherein, Thermal coefficient is the key index for measuring VIP entirety heat-insulating property, and thermal coefficient height is then insulated difference, conversely, being then insulated.
Traditional mineral wool, mine (rock) cotton belong to non-continuous glass fibers.Non-continuous glass fibers refer to the glass of melting Glass liquid is acted on by external force (such as air-blowing, roller is got rid of) behind molten bath or smelting furnace outflow and is finally cooled to thinner line segment formula glassy state Fiber.However, from traditional mineral wool, the manufacture of mine (rock) cotton, secondary operation, wet forming process, core material cutting, packaging etc. Process all produces a large amount of fibre dust, these fibre dusts will be suspended in operating space and neighbouring air within a certain period of time In the middle.Since the line footpath of these fibre dusts is mostly at 3 μm or less, it is most likely that sucked by organism (including human body).These Fibre dust does not dissolve yet in vivo or mostly compared with indissoluble solution, it is easy to cause organism inflammation and lesion etc., be under the jurisdiction of MMMF is classified as the 2B group of carcinogenic danger degree grouping by the international cancer research institution (IARC) of the World Health Organization (WHO) (being potentially carcinogenic object).
Thus, the present inventor further studies this, develops a kind of vacuum heat-insulating plate, can be in its manufacturing process, application Fibre dust caused by during process and Dismantlement, which effectively can be avoided or be effectively reduced, causes damages to human health, To provide the hot box with excellent thermal insulation performance and production performance.
Summary of the invention
The object of the present invention is to provide a kind of hot box with excellent thermal insulation performance and production performance.
Another object of the present invention is to provide a kind of vacuum heat-insulating plate, effectively can avoid or effectively reduce in manufacturing process, answer The fibre dust caused by during process and Dismantlement is endangered caused by human health.
A kind of hot box of the invention, including lid or door and the cabinet being open with one, the cabinet includes interior case And outer container, keeping warmth space is formed between interior case and outer container, the vacuum heat-insulating plate is placed in keeping warmth space, and internal box is accommodating Space, it is characterised in that: the vacuum heat-insulating plate is made of core material, barrier bag and getter, and the core material is placed on barrier bag Interior, getter is placed in inside core material, is vacuumized in barrier bag, and the core material is formed by multilayer felt is stacked, which is containing life Object can dissolve fiber fibrofelt, biosoluble fibres in the form of monofilament mutually pass around or overlap or interweaves distribution and formed Interconnected gap, adhesive are dispersed between monofilament and bond with them.
Further, the hot box is round incubator, and the vacuum heat-insulating plate has pliability.
Further, the hot box is the freezing chamber of refrigerator, installs the vacuum insulation respectively in the side wall of freezing chamber Plate, equipped with the space filling-foam polyurethane resin other than vacuum heat-insulating plate between the interior case and the outer container.
Further, in the corner junction filling-foam polyurethane resin of the cabinet.
Further, between vacuum heat-insulating plate and outer container, being provided with refrigerant dispatch tube, the dispatch tube
It is connected on the compressor outside hot box.
Further, the hot box is the insulation cladding of water heater, and the interior case is arranged on liner, the interior case with Space filling-foam polyurethane resin between the outer container in addition to vacuum heat-insulating plate.
Further, 85~100wt% of biosoluble fibres, cured 0~15wt% of adhesive;Biosoluble fibres Avarage fiber diameter is≤30 μm, average fiber length is≤250mm.
A kind of vacuum heat-insulating plate is made of the core material, barrier bag and getter, and the core material is placed in barrier bag, Getter is placed in inside core material, is vacuumized in barrier bag, and the core material is formed by multilayer felt is stacked, which is can containing biology Dissolve the fibrofelt of fiber, biosoluble fibres in the form of monofilament mutually pass around or overlap or interweaves be distributed and formed it is mutual The gap of connection, adhesive are dispersed between monofilament and bond with them, not individualism.
Further, 85~100wt% of biosoluble fibres, cured 0~15wt% of adhesive;Biosoluble fibres Avarage fiber diameter is≤30 μm, average fiber length is≤250mm.
Further, the biosoluble fibres are biological soluble organic fiber or biological soluble inorfil or life Object can dissolve one of composite fibre or more than one combination, and the adhesive is liquid-type adhesive or powder-type gluing One of agent or more than one combination.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of vacuum heat-insulating plate of the present invention;
Fig. 2 is the structural schematic diagram of first embodiment of the invention square thermal-insulation case;
Fig. 3 is vacuum heat-insulating plate use state sectional view in first embodiment of the invention;
Fig. 4 is the structural schematic diagram of the freezing chamber of second embodiment of the invention refrigerator;
Fig. 5 is the structural schematic diagram of the insulation cladding of third embodiment of the invention water heater;
Fig. 6 is the micro-structure diagram of the biosoluble fibres felt prepared using dry-type centrifugal method;
Fig. 7 is the micro-structure diagram of the biosoluble fibres felt prepared using wet type acid system;
Fig. 8 is the micro-structure diagram of the biosoluble fibres felt prepared using wet type glue method;
Fig. 9 is 1500 times of amplification of micro- knot of the biosoluble fibres felt prepared using biological soluble chopped strand Composition;
Figure 10 is 250 times of amplification of micro- knot of the biosoluble fibres felt prepared using biological soluble chopped strand Composition.
Label declaration
1 vacuum heat-insulating plate of core material, 2 lid 3
41 outer container of case, 42 accommodating space 43 in cabinet 4
5 getter of barrier bag, 6 foaming polyurethane resin, 7 liner 8
Biosoluble fibres 81,82 biosoluble fibres 91,92
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with specific embodiment, and reference Attached drawing, the present invention is described in more detail.
A kind of hot box, including core material 1, vacuum heat-insulating plate 2, lid 3 and the cabinet 4 being open with one.Such as Fig. 1 institute Showing, the vacuum heat-insulating plate 2 is made of the core material 1, barrier bag 5 and getter 6, and the core material 1 is placed in barrier bag 5, Getter 6 is placed in inside core material 1, is vacuumized in barrier bag 5.
Cabinet 4 is made of interior case 41 and outer container 42, and keeping warmth space 43 is formed between interior case 41 and outer container 42, and the vacuum is exhausted Hot plate 2 is placed in keeping warmth space 43.
Wherein, the core material 1 is formed by multilayer felt is stacked, which is the fibrofelt containing biosoluble fibres, biology It can dissolve fiber mutually to pass around or overlap or interweaves and be distributed and form interconnected gap in the form of monofilament, adhesive disperses It is bonded closely between monofilament and with them, not individualism;The present invention is because of mesh using the fibrofelt of biosoluble fibres In the core material of preceding VIP, felt by biology is insoluble or less soluble fiber (mainly based on manmade inorganic fibre, as mineral wool, Mine (rock) cotton etc.) it is fabricated by damp process or dry method, since heatproof is higher, matter is hard, fire prevention, cost is relatively low, thermally conductive system Number, which preferably waits, obtains industry great attention and application.Especially with artificial mineral matter fiber (full name in English Man Made Mineral Fibres, abbreviation MMMF) in traditional mineral wool and or traditional mine (rock) cotton it is logical for main framework construction material Wet therapy forming process is crossed to carry out manufacturing this felt.The fibre dust that these are sucked by human body is very likely to human health structure At potential risk, and leads to respiratory tract, lung and other internal organs or organize a possibility that lesion occurs increase.And the present invention uses Biosoluble fibres be refer in the physiology lung liquid or body fluid of circulation to occur quickly the shapes such as dissolution, degradation be and this The product that kind shape is is absorbed and utilized or is excluded in vitro without generating to organism by organism repeats itself system by organism One fiber of harm.Produced by effectively capable of avoiding or effectively reduce during manufacturing process, application process and Dismantlement Fibre dust endangered caused by human health, and can reach and reduce cost, propose high performance effect.
As shown in Figures 2 and 3, the hot box is round incubator, and the vacuum heat-insulating plate 2 has pliability, can be incited somebody to action 2 bending fold of vacuum heat-insulating plate is placed on by being formed in accommodating space 43 between interior case 41 and outer container 42, this detachable Incubator, the vacuum heat-insulating plate 2 for replacing different thermal coefficients is very convenient and quick, to meet the needs of different occasions.
As shown in figure 4, the hot box is the freezing chamber of refrigerator, the vacuum heat-insulating plate 2 is respectively adhered on double-sided adhesive On the side wall of freezing chamber, the space filling-foam other than vacuum heat-insulating plate 2 between the interior case 41 and the outer container 42 is poly- Urethane resin 7 (referred to as " PU "), forms and is integrally formed, and then improve the energy-efficient performance of refrigerator.
As shown in figure 5, the hot box is the insulation cladding of water heater, the interior case 41 is arranged on liner 8, vacuum insulation Plate 2 is mounted on the interior case 41, and passes through the foaming of foaming polyurethane resin 7, full of the interior case 41 and the outer container 42 Between the accommodating space 43 that is formed, to improve the heat insulation effect of water heater.
The present invention also provides a kind of vacuum heat-insulating plates 2, are made of the core material 1, barrier bag 5 and getter 6, the core Material 1 is placed in barrier bag 5, and getter 6 is placed in inside core material 1, is vacuumized in barrier bag 5, and the core material 1 is folded by multilayer felt Set, which is the fibrofelt containing biosoluble fibres, biosoluble fibres mutually passed around in the form of monofilament or Overlap joint or intertexture are distributed and are formed interconnected gap, and adhesive is dispersed between monofilament and bonds closely, not individually with them In the presence of.
Further, 85~100wt% of biosoluble fibres, cured 0~15wt% of adhesive;Biosoluble fibres Avarage fiber diameter is≤30 μm, average fiber length is≤250mm.If the avarage fiber diameter of fruit fiber is greater than 30 μm, phase The fiber number of plies is reduced in stack pile fiber mat product, and heat-transfer path shortens, and skeleton heat transfer increases, while interfibrous gap is obvious Increase, probability increase is mutually collided between gas molecule, total heat-proof quality is deteriorated.If fibre length is greater than 250mm, felt mistake Journey is dispersed into monofilament and has any problem, the decline of fiber utilization rate.
Shot content is preferably in 10wt% or less in biosoluble fibres.Slag ball refers to that partial size is greater than in fiber (cotton) Granular, the blocky and club etc. for not being made into fiber of 0.25mm.Shot content should be low as far as possible, if shot content is 10% More than, production process is difficult to completely remove using scummer, still suffers from a part and remains in fiber mat product, and afterwards The barrier package bag for very likely piercing through or stabbing in the process of VIP outside core material is manufactured, the heat-proof quality of VIP is influenced.
Biosoluble fibres refer to the constant of dissolution rate K in simulation Human Lung liquiddis≥100ng/(cm2.hr);It is raw Object can dissolve fiber in inorfil (including mineral wool, rock wool, mineral wool, glass fibre, refractory fibre, ceramic fibre etc.) respectively at Weight percent (the Na divided2O+K2O+CaO+MgO+BaO) > 18wt% and/or [(Na2O+K2O+CaO+MgO+BaO+B2O3)- 2*(Al2O3)] > 40wt%.
Biosoluble fibres can be made by centrifugal process or flame method or fiber elongation method or spin processes.Centrifugal process is usually will Melting or dense molten feed liquid get rid of thread through centrifuge after discharge port outflow, then are vertically blown and are finally cooled to more carefully by high-speed flow Fiber.Flame method is usually melting or dense molten feed liquid to be first cooled to crude fibre after discharge port outflow, then hung down by high-speed flame Direct-injection, which is blown, is finally cooled to more fine fibre.Fiber made from centrifugal process and flame method is discontinuous fiber, and fiber shape is generally not Rule, product are in flocculence mostly, therefore have the title of centrifugal cotton, flame cotton.Fiber elongation method is usually melting or dense molten feed liquid from out It is acted on after material mouth outflow by the downward drawing gravitation drawing-off of certain speed and is finally cooled to thinner continuous fibrous, i.e., continuous fibre Dimension.Spin processes generally refer to melting or dense molten feed liquid after discharge port outflow during being stretched or through air or through water or Through coagulating bath or hot-air or hot inert gas cooling and solidifying at thinner continuous fiber.Continuous fiber in the fabrication process can be with It is formed fibre bundle (or fiber stock, precursor) by multifilament and together, be conducive to steady production in this way and improve yield.It is single Silk, as its name suggests, refers to the meaning of an independent fiber.Chopped strand is cut through cutting machine by certain length by continuous fiber Disconnected to form, also someone is referred to as " chopped silk ".
Biosoluble fibres by above method manufacturing process it is also possible to a small amount of size is added, in favor of fiber (precursor) manufactures and applies (including fibrofelt is made).Size can have an effect or combine with fiber surface, protect fiber not Easily form fracture of wire or lousiness or filoselle.Size is mostly more expensive, and unfavorable to fiber dispersion containing adhesive component, so infiltration The content that agent accounts for fiber is usually no more than 2.5wt%.
The biosoluble fibres are biological soluble organic fiber or biological soluble inorfil or biosoluble Solve one of composite fibre or more than one combination.Biological soluble organic fiber such as biological soluble regenerated cellulose is fine Dimension, biological soluble polyglycolide (PGA) fiber, biological soluble chitin and its derivant fiber etc..Biological soluble without Machine fiber such as biological soluble rock wool, biological soluble mineral wool, biological soluble glass fibre, biological soluble fire resisting is fine Dimension, biological soluble ceramic fibre etc..Biological soluble composite fibre such as biological soluble inorganic-polymer composite fibre, life Object can dissolve inorganic overcoating polymer fiber etc..
The biological soluble of biosoluble fibres refers to that fiber can be very fast in the physiology lung liquid or body fluid of circulation The behaviors such as dissolution, degradation occur for ground and the product of this behavior is absorbed and utilized or by organism repeats itself body by organism System excludes the performance without generating harm to organism in vitro.Biosoluble fibres are provided with preferable biological soluble.
The biosoluble fibres, can be quick after entering in organism in addition to having preferable biological soluble performance Dissolution, decompose finally be removed out it is external, preferably should also have crystallization it is few, easily at fine, brittleness is low and manufactures in fibrofelt In journey not facile hydrolysis, it is molten disconnected the features such as.
The adhesive is one of liquid-type adhesive or powder-type adhesive or more than one combination.The present invention Although felt in there may be certain adhesive, human health will not be constituted and be endangered.Cause are as follows: adhesive generally all with biology It can dissolve fibres bond, not individualism;It is big absolutely and after the biosoluble fibres for being bonded with adhesive are sucked by human body The content for being mostly due to binder on biosoluble fibres surface is few so that adhesion strength is poor between fiber, is easily hit by external force It falls, and the exposed region that this biosoluble fibres can not cover adhesive because of fiber surface significant portion is constantly molten It solves, fragment into thinner short fiber or fragment and finally cleared out of in vivo by human body.
Adhesive can be inorganic adhesive or organic adhesion agent.Liquid-type adhesive be desirable to water or solvent again into Row interworking, has preferable mobility and concentration controllability, can have both the side such as uniformity, impregnability, operability and cyclicity Face demand;Generally there is longer storage period at normal temperature, more stable, production practicability is good.Powder-type adhesive is preferably powder Last particle is thinner, and granular size is best in 1mm or less, and such powder is just easy to be evenly dispersed in fibrofelt.
Total volatile organic compounds (TVOC) content of the adhesive is preferably 120g/L or less, benzene, toluene, second Benzene, dimethylbenzene summation is 300mg/Kg hereinafter, free formaldehyde is 100mg/Kg or less.In this way, total volatile organic compounds can To be removed quickly in adhesive solidification process and VIP manufacturing process, to avoid or reduce to the greatest extent and discharged again in VIP, thus Guarantee VIP performance most preferably with stabilization.
Constant of dissolution rate of the biosoluble fibres in simulation Human Lung liquid Gamble solution in felt of the invention It is preferred that Kdis≥100ng/(cm2..hr), it is easier to be dissolved in biological fluid, is unlikely to constitute organism and endanger.Biology can Dissolve inorfil (including mineral wool, rock wool, mineral wool, glass fibre, refractory fibre, ceramic fibre etc.) each ingredient in fiber Weight percent also complies with (Na2O+K2O+CaO+MgO+BaO) > 18wt% and [(Na2O+K2O+CaO+MgO+BaO+B2O3)-2* (Al2O3)] > 40wt%.So felt of the invention effectively can avoid or effectively reduce in manufacturing process, application process and recycling Fibre dust caused by during dismantling is endangered caused by human health.
Biosoluble fibres play the key effect of skeleton to the manufacture of felt, and the presence of adhesive can make felt be more conducive to make It makes and applies but be not necessary.When biosoluble fibres in the form of monofilament mutually pass around or overlap or interweave distribution and shape It at the fibrofelt of sufficient intensity, and is able to satisfy needed for manufacture and application, it may be unnecessary to add adhesive.Work as biosoluble fibres In the form of monofilament mutually pass around or overlap or interweave be distributed and formed fibrofelt intensity be not able to satisfy manufacture and application needed for, Then need to add final strength of the adhesive to improve fibrofelt.Adhesive ratio shared in felt should produce intensity meeting In the case where it is low as far as possible, with reduce adhesive between felt internal fiber abutting edge formed heat transfer and avoid or reduce adhesive In labile element that may be present release caused gas heat-transfer under vacuum.We are through a large amount of arduous experiment hair It is existing, when the ratio that adhesive accounts for felt is greater than 15wt%, the area coverage and adhesive of adhesive abutting edge between felt internal fiber Volume all increase and adhesive in labile element that may be present more discharge under vacuum so that felt is under vacuum Heat-proof quality is decreased obviously.
The barrier bag 5 is packaging bag made of the two-sided composite material made of at least 2 layers or more Film laminateds;It is described The film of barrier bag 5 can be one of (macromolecule membrane, plated film macromolecule membrane, aluminium foil) or more than one.Barrier bag 5 Interior vacuum values are preferably in 25Pa hereinafter, the heat-insulating property of vacuum heat-insulating plate in this way is influenced to be minimized by gas heat-transfer.
Core material 1 of the present invention can be obtained by following methods: by above-mentioned dry-type centrifugal method or dry type combing method or wet type The continuous dry felt (felt is the fibrofelt containing biosoluble fibres) of acid system or the preparation of wet type glue method is sent into guillotine and is pressed Required specification cuts into dry felt, then dry felt is stacked neatly by the defined number of plies, is organized into required for vacuum insulation The core material of plate.
Embodiment one
One embodiment of biosoluble fibres felt of the present invention, the felt are only made of biosoluble fibres, in which: raw Object can dissolve fiber be biological soluble inorfil, specially biological soluble mineral wool [self-control, glass ingredient are as follows: 58wt%SiO2, 20wt%CaO, 18wt%MgO, 2.5wt%Na2O, 0.5wt%K2O, 0.8wt%ZrO2, 0.2wt%Al2O3 Equal impurity], 6 μm of avarage fiber diameter, average fiber length 30mm, shot content 0.5wt%, simulate the dissolution in Human Lung liquid Rate constant KdisFor 225ng/ (cm2.hr), meet No. 1272/2008 regulation of European Parliament and European Council (substance and Classification, label and the Package Ordinances of mixture) explain Q requirement, meet German RAL authentication requesting, (Na in fiber2O+K2O+ CaO+MgO+BaO) content is 38wt%, and German KI is 41.The felt, the biology of this health environment-friendly are prepared using dry-type centrifugal method It can dissolve fibrofelt, material of main part biological soluble mineral wool still falls within MMMF class, but and unconventional biological indissoluble solution or life The undissolved mineral wool of object or mine (rock) cotton, microstructure such as Fig. 6.Fig. 6 is to amplify 200 times under an electron microscope, is obtained Microcosmic true effect figure, can see microglass fiber with monofilament formal distribution presence, and mutually pass around or overlap or Interweave and is distributed and forms interconnected gap.
Two kinds of VIP are prepared using the present embodiment fibrofelt, are compared:
The first, does not put the VIP of getter.Continuous dry felt is sent into guillotine and presses required specification (300mm × 300mm) Dry felt is cut into, then dry felt is stacked by the defined number of plies (6 layers) and neatly arranges to obtain the required core material for VIP.It takes The core material (6 layers of dry felt of 300mm × 300mm × 2mm), toasts 30min under the conditions of 105 DEG C.Baking finishes, after taking out, being stacked, Be packed into it is two-sided compound by five layer films such as nylon, polyethylene terephthalate (PET), aluminium foil, nylon, polyethylene (PE) and At barrier bag in after be sent into vacuum seal equipment, evacuate including the gas in barrier bag in the equipment, until outside barrier bag (i.e. In vacuum seal equipment) vacuum degree reach 0.045Pa, to barrier bag sealing after, vacuum seal equipment vacuum breaker take out barrier Bag, bound edge is up to VIP.Vacuum degree is about 1Pa in this VIP.
Second, there is the VIP for putting getter.Continuous dry felt is sent into guillotine and presses required specification (300mm × 300mm) Dry felt is cut into, then dry felt is stacked by the defined number of plies (6 layers) and neatly arranges to obtain the required core material for VIP.It takes The core material (6 layers of dry felt of 300mm × 300mm × 2mm), which opens one in avris, can put a getter size (Ф 30mm, thickness 8mm) Blind round hole, core material 30min is toasted under the conditions of 105 DEG C.Baking finishes, after taking out, being stacked, by one by calcium oxide powder The getter that end and barium-lithium alloy combine is placed in the corresponding blind hole of the core material.The core material with getter is packed into two-sided It is sent after in the barrier bag being combined by five layer film such as nylon, polyethylene terephthalate, aluminium foil, nylon, polyethylene Enter in vacuum seal equipment, evacuates including the gas in barrier bag in the equipment, until outside barrier bag (i.e. in vacuum seal equipment) Vacuum degree reach 0.045Pa, to barrier bag sealing after, vacuum seal equipment vacuum breaker take out barrier bag, bound edge is up to VIP. Vacuum degree is about 1Pa in this VIP.
Test the heat-insulating property of both the above VIP.Test method are as follows: led using domestic III type heat-flow meter formula (stable state) of JW- Hot instrument is tested, and 5 DEG C of its cold plate temperature is arranged, 35 DEG C of hot plate temperature, testing time 1h is to get VIP thermal coefficient.Test knot Fruit, the thermal coefficient 1.55mw/ (mk) of the first VIP;The thermal coefficient 1.50mw/ (mk) of second of VIP.
Using VIP core material made of traditional glass cotton, above two control VIP is made according to above-mentioned specification and parameter, uses The above method tests the heat-insulating property of both controls VIP, the thermal coefficient 3.26mw/ (mk) of the first control VIP;Second The thermal coefficient 3.14mw/ (mk) of kind control VIP.As it can be seen that the first control of the thermal conductivity ratio of the first VIP VIP can drop Low 1.71mw/ (mk);Second of control VIP of thermal conductivity ratio of second of VIP can reduce 1.64mw/ (mk).Thermal insulation The raising of energy is quite obvious.
Embodiment two
One embodiment of biosoluble fibres felt of the present invention, the felt is by 85wt% biosoluble fibres and 15wt% Cured adhesive composition, in which: biosoluble fibres are biological soluble inorfil, specially biological soluble glass Cotton [self-control, glass ingredient are as follows: 79wt%SiO2, 12wt%CaO, 4wt%MgO, 2.5wt%Na2O, 0.5wt%K2O, 0.8wt%ZrO2, 0.2wt%Al2O3, the other impurity of 1wt%], 3 μm of avarage fiber diameter, average fiber length 250mm, slag ball Content 0.75wt% simulates the constant of dissolution rate K in Human Lung liquiddisFor 155ng/ (cm2.hr), meet European Parliament and Europe No. 1272/2008 regulation of continent council (classification, label and the Package Ordinances of substance and mixture) explains the requirement of Q, fiber In (Na2O+K2O+CaO+MgO+BaO) content is 19wt%;Adhesive is pure-acrylic emulsion, trade mark S-05, solid content 50wt%.By The manufacture of Nantong Sheng Da chemical company.
The felt is prepared using dry-type centrifugal method, does not put the VIP of getter using the preparation of the present embodiment fibrofelt.It will be continuous Dry felt is sent into guillotine and cuts into dry felt by required specification (300mm × 300mm), then dry felt is pressed the defined number of plies (5 Layer) stack the core material for VIP neatly arranged needed for obtaining.The core material (5 layers of dry felt of 300mm × 300mm × 2.5mm) is taken, After being dried under the conditions of 105 DEG C, it is packed into two-sided by five layers of nylon, polyethylene terephthalate, aluminium foil, nylon, polyethylene etc. It is sent into vacuum seal equipment, is evacuated including the gas in barrier bag in the equipment after in barrier bag made of Film laminated, until The vacuum degree of barrier bag outer (i.e. in vacuum seal equipment) reaches 0.045Pa, and after barrier bag sealing, vacuum seal equipment is broken true Sky takes out barrier bag, and bound edge is up to VIP.Vacuum degree is about 1Pa in this VIP.
Test the heat-insulating property of the above VIP.Test method is the same as one embodiment.Test result, thermal coefficient 2.21mw/ (mk), 1.05mw/ (mk) can be reduced than the first control VIP;The raising of heat-insulating property is quite obvious.
Embodiment three
One embodiment of biosoluble fibres felt of the present invention, the felt are only made of biosoluble fibres, in which: raw It is biological soluble inorfil, specially biological soluble rock wool [Rockwool (Luo Kewei) company, type that object, which can dissolve fiber, Number RIF41001], it 2 μm of avarage fiber diameter, average fiber length 50mm, shot content 1.5wt%, simulates in Human Lung liquid Constant of dissolution rate KdisFor 305ng/ (cm2.hr), meet No. 1272/2008 regulation (object of European Parliament and European Council Classification, label and the Package Ordinances of matter and mixture) explain Q requirement, meet German RAL authentication requesting.
The felt is prepared using dry type combing method, does not put the VIP of getter using the preparation of the present embodiment fibrofelt.It will be continuous Dry felt is sent into guillotine and cuts into dry felt by required specification (300mm × 300mm), then dry felt is pressed the defined number of plies (3 Layer) stack the core material for VIP neatly arranged needed for obtaining.The core material (3 layers of dry felt of 300mm × 300mm × 4mm) is taken, After being dried under the conditions of 105 DEG C, it is packed into two-sided by five layers of nylon, polyethylene terephthalate, aluminium foil, nylon, polyethylene etc. It is sent into vacuum seal equipment, is evacuated including the gas in barrier bag in the equipment after in barrier bag made of Film laminated, until The vacuum degree of barrier bag outer (i.e. in vacuum seal equipment) reaches 0.045Pa, and after barrier bag sealing, vacuum seal equipment is broken true Sky takes out barrier bag, and bound edge is up to VIP.Vacuum degree is about 1Pa in this VIP.
Test the heat-insulating property of the above VIP.Test method is the same as one embodiment.Test result, thermal coefficient 1.91mw/ (mk), 1.35mw/ (mk) can be reduced than the first control VIP;The raising of heat-insulating property is quite obvious.
Example IV
One embodiment of biosoluble fibres felt of the present invention, the felt is by 90wt% biosoluble fibres and 10wt% Cured adhesive composition, in which: biosoluble fibres are biological soluble inorfil, specially biological soluble rock wool [Rockwool (Luo Kewei) company, model RIF41001], 30 μm of avarage fiber diameter, average fiber length 75mm, slag ball contains Measure 10wt%;Adhesive is styrene-acrylic emulsion, and trade mark 7513B, solid content 40wt% are manufactured by Changshu chemical company of Xinhua.
The VIP of getter is not put using the preparation of the present embodiment fibrofelt.Continuous dry felt is sent into guillotine and presses required rule Lattice (300mm × 300mm) cut into dry felt, then dry felt is stacked neatly by the defined number of plies (8 layers), arrange required Core material for VIP.The core material (8 layers of dry felt of 300mm × 300mm × 1.5mm) is taken, after being dried under the conditions of 105 DEG C, is packed into double After in the barrier bag that face is combined by five layer film such as nylon, polyethylene terephthalate, aluminium foil, nylon, polyethylene It is sent into vacuum seal equipment, evacuates including the gas in barrier bag in the equipment, until (i.e. vacuum seal equipment outside barrier bag It is interior) vacuum degree reach 0.045Pa, to barrier bag sealing after, vacuum seal equipment vacuum breaker take out barrier bag, bound edge to obtain the final product VIP.Vacuum degree is about 1Pa in this VIP.
Test the heat-insulating property of the above VIP.Test method is the same as one embodiment.Test result, thermal coefficient 1.81mw/ (mk), 1.45mw/ (mk) can be reduced than the first control VIP;The raising of heat-insulating property is quite obvious.
Embodiment five
One embodiment of biosoluble fibres felt of the present invention, the felt are only made of biosoluble fibres, in which: raw It is biological soluble inorfil, specially 50wt% biological soluble glass fibre [big Hua Yuntong glass that object, which can dissolve fiber, Company, specification 11tex] and 50wt% biological soluble mineral wool [self-control, glass ingredient are as follows: 58wt%SiO2, 20wt%CaO, 18wt%MgO, 2.5wt%Na2O, 0.5wt%K2O, 0.8wt%ZrO2, 0.2wt%Al2O3Equal impurity;Or Saint-Gobain Isover (Saint-Gobain-Aesop Wei Er) company, model P];Biological soluble glass fibre, is chopped strand, and average fiber is straight 5 μm of diameter, average fiber length 12mm;2 μm, average fiber length 10mm of the avarage fiber diameter of biological soluble mineral wool, slag Ball content 1.5wt% simulates the constant of dissolution rate K in Human Lung liquiddisFor 250~350ng/ (cm2.hr), (Na in fiber2O +K2O+CaO+MgO+BaO) content is 26~37wt%.
The felt, the biosoluble fibres felt of this health environment-friendly, material of main part biosoluble are prepared using wet type acid system Solution glass fibre and biological soluble mineral wool still fall within MMMF class, but and unconventional biological indissoluble solution or biological undissolved Mineral wool or mine (rock) cotton, microstructure are as shown in Figure 7.Fig. 7 is to amplify 500 times under an electron microscope, and what is obtained is microcosmic True effect figure, can see fiber with monofilament formal distribution presence, and mutually pass around or overlap or interweaves distribution simultaneously shape At interconnected gap.
The VIP of getter is not put using the preparation of the present embodiment fibrofelt.Continuous dry felt is sent into guillotine and presses required rule Lattice (300mm × 300mm) cut into dry felt, then dry felt is stacked neatly by the defined number of plies (12 layers), arrange required The core material for VIP.The core material (12 layers of dry felt of 300mm × 300mm × 1mm) is taken, after being dried under the conditions of 105 DEG C, is packed into It is two-sided to be combined by five layer films such as nylon, polyethylene terephthalate (PET), aluminium foil, nylon, polyethylene (PE) It is sent into vacuum seal equipment, is evacuated including the gas in barrier bag in the equipment, until (i.e. vacuum outside barrier bag after in barrier bag In sealing device) vacuum degree reach 0.045Pa, to barrier bag sealing after, vacuum seal equipment vacuum breaker take out barrier bag, packet While up to VIP.Vacuum degree is about 1Pa in this VIP.
Test the heat-insulating property of the above VIP.Test method is the same as one embodiment.Test result, thermal coefficient 1.98mw/ (mk), 1.28mw/ (mk) can be improved than the first control VIP.The raising of heat-insulating property is quite obvious.
Embodiment six
One embodiment of biosoluble fibres felt of the present invention, the felt is by 95wt% biosoluble fibres and 5wt% Cured adhesive composition, in which: 95wt% biosoluble fibres are biological soluble inorfil, specially biosoluble It solves glass fibre [big Hua Yuntong glass company, specification 22tex], 11 μm of avarage fiber diameter, average fiber length 15mm, infiltration Agent content 0.1wt% simulates the constant of dissolution rate K in Human Lung liquiddisFor 275ng/ (cm2.hr), German KI is 43;Gluing Agent are as follows: interworking solution (20wt% polyvinyl alcohol resin aqueous solution: styrene-acrylic emulsion=1:1), wherein polyvinyl alcohol resin, the trade mark 0388;Styrene-acrylic emulsion, trade mark 7513B, solid content 40wt%.
The felt, the biosoluble fibres felt of this health environment-friendly, material of main part biosoluble are prepared using wet type glue method Solution rock wool still falls within MMMF class, but and unconventional biological indissoluble solution or the undissolved mineral wool of biology or mine (rock) cotton, it is micro- It is as shown in Figure 8 to see structure.Fig. 8 is to amplify 500 times under an electron microscope, and obtained microcosmic true effect figure can be seen Fiber is mutually passed around or is overlapped or interweaved and be distributed and form interconnected gap with the presence of monofilament formal distribution.
The VIP of getter is not put using the preparation of the present embodiment fibrofelt.Continuous dry felt is sent into guillotine and presses required rule Lattice (300mm × 300mm) cut into dry felt, then dry felt is stacked neatly by the defined number of plies (24 layers), arrange required The core material for VIP.The core material (24 layers of dry felt of 300mm × 300mm × 0.5mm) is taken, after being dried under the conditions of 105 DEG C, dress Enter the two-sided barrier bag being combined by five layer film such as nylon, polyethylene terephthalate, aluminium foil, nylon, polyethylene In after be sent into vacuum seal equipment, evacuate including the gas in barrier bag in the equipment, until (i.e. vacuum seal is set outside barrier bag It is standby interior) vacuum degree reach 0.045Pa, after barrier bag sealing, vacuum seal equipment vacuum breaker takes out barrier bag, and bound edge to obtain the final product VIP.Vacuum degree is about 1Pa in this VIP.
Test the heat-insulating property of the above VIP.Test method is the same as one embodiment.Test result, thermal coefficient 1.67mw/ (m·k);The first control of the thermal conductivity ratio of the first VIP VIP can reduce 1.59mw/ (mk).The raising phase of heat-insulating property When obvious.
Embodiment seven
One embodiment of biosoluble fibres felt of the present invention, the felt is by 99wt% biosoluble fibres and 1wt% Cured adhesive composition, in which: 99wt% biosoluble fibres are 30wt% biological soluble organic fiber and 39wt% Biological soluble inorfil and 30wt% biological soluble composite fibre;30wt% biological soluble organic fiber is specially 15wt% biological soluble (cotton linter) regenerated celulose fibre [Hubei chemical fibre group company, specification 20tex] and 15wt% are raw Object can dissolve polyglycolide (PGA) fiber [Cyananid company of the U.S., trade name Dexon], be chopped strand, and average fiber is straight 15 μm of diameter, average fiber length 10mm;39wt% biological soluble inorfil is specially that the fire resisting of 20wt% biological soluble is fine Tie up [Thermal Ceramics company of Britain, model Superwool607] and 19wt% biological soluble ceramic fibre [Foshan Yi Nai energy-saving material company, specification 1260], 3 μm of avarage fiber diameter, average fiber length 50mm, shot content 1.5wt%; 30wt% biological soluble composite fibre is specially that inorganic (the silica)-polymer (polypropylene) of 15wt% biological soluble is mixed Condensating fiber [Chinese Academy of Sciences's chemistry institute, specification 20tex] and 15wt% biological soluble inorganic (glass fibre) are cladded with polymer (epoxy resin) fiber [big Hua Yuntong glass company, specification 22tex] is chopped strand, 15 μm of avarage fiber diameter, average fine Length 30mm is tieed up, the constant of dissolution rate K in Human Lung liquid is simulateddisFor 200~400ng/ (cm2.hr);Adhesive are as follows: both sexes Acrylic resin aqueous solution, trade mark 215M, solid content 10wt%.
The felt, the biosoluble fibres felt of this health environment-friendly are prepared using wet type glue method, and unconventional biology is difficult Dissolution or the undissolved mineral wool of biology or mine (rock) cotton, microstructure are as shown in Figure 9, Figure 10.Fig. 9 is in electron microscope Lower 1500 times of amplification, obtained microcosmic true effect figure can see biosoluble fibres 81,82 mostly with monofilament shape Formula distribution exists, and mutually passes around, overlaps, interweaves, and adhesive 83 is dispersed between biological soluble 81,82 monofilament with cured form And close, not individualism is bonded with them.Figure 10 is to amplify 250 times under an electron microscope, and what is obtained is slightly macroscopical true Effect picture can see between biosoluble fibres 91,92 monofilament cross-cutting distribution in three-dimensional space and constitute fibrofelt, Show preferable practicability.
The VIP of getter is not put using the preparation of the present embodiment fibrofelt.Continuous dry felt is sent into guillotine and presses required rule Lattice (300mm × 300mm) cut into dry felt, then dry felt is stacked neatly by the defined number of plies (12 layers), arrange required The core material for VIP.The core material (12 layers of dry felt of 300mm × 300mm × 1mm) is taken, after being dried under the conditions of 105 DEG C, is packed into In the two-sided barrier bag being combined by five layer film such as nylon, polyethylene terephthalate, aluminium foil, nylon, polyethylene It is sent into vacuum seal equipment, is evacuated including the gas in barrier bag in the equipment, until (i.e. vacuum seal equipment outside barrier bag afterwards It is interior) vacuum degree reach 0.045Pa, to barrier bag sealing after, vacuum seal equipment vacuum breaker take out barrier bag, bound edge to obtain the final product VIP.Vacuum degree is about 1Pa in this VIP.
The test method of the above VIP heat-insulating property is tested with one embodiment.Test result, thermal coefficient 1.79mw/ (mk), 1.47mw/ (mk) can be reduced than the first control VIP;The raising of heat-insulating property is quite obvious.
Vacuum heat-insulating plate of the invention, which not only has, it can be seen from the above embodiments that does not constitute danger to environment, organism The good environmentally protective performances such as evil, and efficient insulation capacity is had both, and intensity is good, continuous high-volume is suitble to carry out work Industry production, is the outstanding heat-insulating material of comprehensive performance.Compared to the vacuum heat-insulating plate using prior art felt, environmentally protective effect Obtain essence promotion and thermal coefficient be not affected by influence it is even lower.
It above are only the specific embodiment of the present invention, but the design concept of the present invention is not limited to this, all benefits It is made a non-material change to the present invention, should all be belonged to behavior that violates the scope of protection of the present invention with this design.

Claims (8)

1. a kind of hot box, including lid or door and the cabinet being open with one, the cabinet includes interior case and outer container, interior case Keeping warmth space is formed between outer container, vacuum heat-insulating plate is placed in keeping warmth space, and internal box is accommodating space, and feature exists In: the vacuum heat-insulating plate is made of core material, barrier bag and getter, and the core material is placed in barrier bag, and getter is placed It inside core material, is vacuumized in barrier bag, the core material is formed by multilayer felt is stacked, which is containing biosoluble fibres Fibrofelt, biosoluble fibres in the form of monofilament mutually pass around or overlap or interweave be distributed and form interconnected sky Gap, adhesive are dispersed between monofilament and bond with them;
The biosoluble fibres refer to the constant of dissolution rate K in simulation Human Lung liquiddis≥100ng/(cm2.hr);It is raw Object can dissolve the weight percent (Na of each ingredient of inorfil in fiber2O+K2O+CaO+MgO+BaO) > 18wt% and/or [(Na2O+K2O+CaO+MgO+BaO+B2O3)-2*(Al2O3)] > 40wt%;
85~the 100wt% of biosoluble fibres, cured 0~15wt% of adhesive;The average fibre of biosoluble fibres Dimension diameter is≤30 μm, average fiber length is≤250mm;
The biosoluble fibres are that biological soluble organic fiber or biological soluble inorfil or biosoluble demultiplex The combination of one or more of condensating fiber.
2. a kind of hot box as described in claim 1, it is characterised in that: the biological soluble organic fiber is biosoluble Solve regenerated celulose fibre, biological soluble polyglycolide (PGA) fiber, biological soluble chitin and its derivant fiber.
3. a kind of hot box as claimed in claim 1 or 2, it is characterised in that: the biosoluble fibres are raw for 30wt% Object can dissolve organic fiber and 39wt% biological soluble inorfil and 30wt% biological soluble composite fibre.
4. a kind of hot box as claimed in claim 2, it is characterised in that: the hot box is round incubator, and the vacuum is exhausted Hot plate has pliability.
5. a kind of hot box as described in claim 1, it is characterised in that: the hot box is the freezing chamber of refrigerator, in freezing chamber Side wall the vacuum heat-insulating plate is installed respectively, equipped with the space other than vacuum heat-insulating plate between the interior case and the outer container Filling-foam polyurethane resin.
6. a kind of hot box as claimed in claim 5, it is characterised in that: in the poly- ammonia of corner junction filling-foam of the cabinet Ester resin.
7. a kind of hot box as claimed in claim 5, it is characterised in that between vacuum heat-insulating plate and outer container, be provided with refrigerant Dispatch tube, the dispatch tube are connected on the compressor outside hot box.
8. a kind of hot box as described in claim 1, it is characterised in that: the hot box is the insulation cladding of water heater, described interior The space filling-foam polyurethane tree on liner, between the interior case and the outer container in addition to vacuum heat-insulating plate is arranged in case Rouge.
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CN111656076A (en) * 2018-01-31 2020-09-11 三菱电机株式会社 Vacuum heat insulating material and heat insulating box
CN112303383B (en) * 2019-08-02 2022-09-23 松下真空节能新材料(重庆)有限公司 Manufacturing device of vacuum insulation panel, vacuum insulation panel and manufacturing method thereof
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