CN105256466B - High frequency is with position to thorn machine - Google Patents
High frequency is with position to thorn machine Download PDFInfo
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- CN105256466B CN105256466B CN201510743131.3A CN201510743131A CN105256466B CN 105256466 B CN105256466 B CN 105256466B CN 201510743131 A CN201510743131 A CN 201510743131A CN 105256466 B CN105256466 B CN 105256466B
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- 230000007246 mechanism Effects 0.000 claims abstract description 120
- 238000001467 acupuncture Methods 0.000 claims abstract description 95
- 230000005540 biological transmission Effects 0.000 claims abstract description 95
- 210000001331 nose Anatomy 0.000 claims abstract description 95
- 230000003028 elevating effect Effects 0.000 claims abstract description 33
- 230000008878 coupling Effects 0.000 claims description 205
- 238000010168 coupling process Methods 0.000 claims description 205
- 238000005859 coupling reaction Methods 0.000 claims description 205
- 230000004323 axial length Effects 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 13
- 238000007373 indentation Methods 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 210000003128 head Anatomy 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000763 evoking effect Effects 0.000 abstract description 4
- 239000000835 fiber Substances 0.000 description 34
- 229910000831 Steel Inorganic materials 0.000 description 8
- 238000012423 maintenance Methods 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 230000008450 motivation Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- Sewing Machines And Sewing (AREA)
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Abstract
A kind of high frequency is with position to thorn machine, including frame, net feeding mechanism, lower stripping web plate, upper stripping web plate, acupuncture mechanism and draw-off mechanism;Upper needing machine structure includes two upper transmission shaft components and two upper lancet units, and lower needing machine structure includes two lower drive shaft components and two lower lancet units, it is characterized in that:The upper transmission shaft component, lower drive shaft component include left half axle, right axle shaft and multiple bent axles, and bent axle includes two spindle noses and a boss of integrally connected, and boss deviates the axis of spindle nose for cylindric and its center line;Upper rocker arm upper end is socketed on the boss of corresponding bent axle in a upper elevating drive mechanism of bent axle correspondence one, upper elevating drive mechanism in upper transmission shaft component;Lower shake-changing arm lower end is socketed on the boss of corresponding bent axle in bent axle one lower elevating drive mechanism of correspondence, lower elevating drive mechanism in lower drive shaft component.Punch frequency of the present invention is high, and the vibration amount of evoking is smaller, is conducive to improving production efficiency and product quality.
Description
Technical field
The present invention relates to needing machine, and in particular to a kind of high frequency is with position to thorn machine.
Background technology
Needle point method is one of main processing technology of non-woven cloth, and needing machine species is various, is wherein to thorn machine with position
It is a kind of.
Frame, net feeding mechanism, lower stripping web plate, upper stripping web plate, acupuncture mechanism and draw-off mechanism are generally included to thorn machine with position;
Upper stripping web plate is in above lower stripping web plate;Acupuncture mechanism includes acupuncture drive device, upper needing machine structure and lower needing machine structure, upper pin
Thorn mechanism is in above stripping web plate, and lower needing machine structure is in below lower stripping web plate;Net feeding mechanism is led in front of acupuncture mechanism
Drawing mechanism is located at acupuncture mechanism rear.It is lower stripping web plate and upper stripping web plate between gap be available for fibre web to pass through, it is lower stripping web plate with it is upper
The gap region corresponding with acupuncture mechanism shelled between web plate constitutes acupuncture region.Net feeding mechanism by fibre web deliver to it is lower stripping web plate with
Between upper stripping web plate, repeated puncture is carried out to fibre web by acupuncture mechanism(Upper needing machine structure and lower needing machine structure can be used under upper thorn
Move back, move back alternate mode in lower thorn and carry out acupuncture;Can also upper needing machine structure to the fibre web first half carry out acupuncture, lower needing machine structure
Fibre web lower half carries out acupuncture), fluffy fibre web is consolidated, the fibre web after acupuncture is by draw-off mechanism by it from acupuncture region
Output.
Acupuncture mechanism is key components of the same position to thorn machine.In general, acupuncture in the acupuncture mechanism unit interval
Number of times is more(I.e. punch frequency is higher), needling density(Acupuncture number in unit area)Higher, then the quality for obtaining fibre web is got over
Good, production efficiency is higher.Therefore, the height of punch frequency is to influence one of key factor of product quality.
Existing upper needing machine structure includes upper transmission shaft component, upper lancet unit and multiple upper elevating drive mechanisms;Upload
Moving axis component includes central shaft and fixed multiple eccentric wheels on center shaft, and central shaft may be rotatably mounted in frame(Generally,
Central shaft two ends are connected by bearing with frame respectively)And it is connected with acupuncture drive device, eccentric wheel is passed with upper lifting
Motivation structure quantity is identical and corresponds;Upper elevating drive mechanism is included on upper rocker arm, upper push-rod and upper guide sleeve, upper guide sleeve
Lower to move towards and be fixedly mounted in frame, upper rocker arm upper end is socketed on transmission shaft component on corresponding eccentric wheel(It is generally logical
Bearing is crossed to be socketed on eccentric wheel), upper rocker arm lower end is hinged with upper push-rod upper end, and upper push-rod lower end is connected with upper lancet unit,
Upper push-rod is in guide sleeve.Upper lancet unit generally includes needle beam, needle plate and multiple prickers, and needle plate is fixedly mounted on needle beam
Above and below needle beam, pricker is on needle plate lower surface(Pricker is uniform generally on needle plate lower surface), wherein needle beam
It is connected with above-mentioned upper push-rod.The through hole for being available for the pricker of upper needing machine structure to pass through is equipped with upper stripping web plate.Acupuncture drive device
When driving central shaft rotation, the multiple eccentric wheels rotation being fixed on above central shaft is driven, eccentric wheel passes through upper rocker arm, upper push-rod
Lancet unit is done reciprocating linear motion in drive, and repeated puncture is carried out to fibre web.
Existing lower needing machine structure includes lower drive shaft component, lower lancet unit and multiple lower elevating drive mechanisms;Under pass
Moving axis component includes central shaft and fixed multiple eccentric wheels on center shaft, and central shaft may be rotatably mounted in frame(Generally,
Central shaft two ends are connected by bearing with frame respectively)And it is connected with acupuncture drive device, eccentric wheel is passed with lower lifting
Motivation structure quantity is identical and corresponds;Lower elevating drive mechanism is included on lower shake-changing arm, lower push-rod and lower guide sleeve, lower guide sleeve
Lower to move towards and be fixedly mounted in frame, lower shake-changing arm lower end is socketed on lower drive shaft component on corresponding eccentric wheel(It is generally logical
Bearing is crossed to be socketed on eccentric wheel), lower shake-changing arm upper end is hinged with lower push-rod lower end, and lower push-rod upper end is connected with lower lancet unit,
Lower push-rod is in lower guide sleeve.Lower lancet unit generally includes needle beam, needle plate and multiple prickers, and needle plate is fixedly mounted on needle beam
Above and above needle beam, pricker is on needle plate upper surface(Pricker is uniform generally on needle plate upper surface), wherein needle beam
It is connected with above-mentioned lower push-rod.The through hole for being available for the pricker of lower needing machine structure to pass through is equipped with lower stripping web plate.Acupuncture drive device
When driving central shaft rotation, the multiple eccentric wheels rotation being fixed thereon is driven, eccentric wheel is driven by lower shake-changing arm, lower push-rod
Lower lancet unit is done reciprocating linear motion, and repeated puncture is carried out to fibre web.
However, because above-mentioned upper transmission shaft component, lower drive shaft component are to install some eccentric wheels on center shaft to constitute
, eccentric size of wheel is larger, and its gyrating mass is heavier, and work reciprocal inertia force is larger, and the vibration amount of evoking is quite big, therefore acupuncture
The punch frequency of mechanism is greatly restricted(The highest punch frequency of most of acupuncture mechanisms can only achieve 1000rnp/
min), the raising of the quality and production efficiency of non-woven cloth is constrained, and the noise produced during work is also larger.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of high frequency with position to thorn machine, and this high frequency is with position to thorn machine
Acupuncture mechanism has higher punch frequency, and the vibration amount of evoking is smaller, is conducive to improving production efficiency and product quality.Using
Technical scheme it is as follows:
A kind of high frequency is with position to thorn machine, including frame, net feeding mechanism, lower stripping web plate, upper stripping web plate, acupuncture mechanism and drawing
Mechanism;Upper stripping web plate is in above lower stripping web plate;Acupuncture mechanism includes acupuncture drive device, upper needing machine structure and lower needing machine
Structure, upper needing machine structure is in above stripping web plate, and lower needing machine structure is in below lower stripping web plate;Net feeding mechanism is located at acupuncture mechanism
Front, draw-off mechanism is located at acupuncture mechanism rear;Upper needing machine structure includes front and rear two upper transmission shaft components side by side and front and rear
Two side by side go up transmission shaft component on lancet unit, two and may be rotatably mounted in frame and be driven with acupuncture drive device
Connect, transmission shaft component rotating speed is identical on two and rotation direction is on the contrary, the upper transmission shaft component of front side passes through multiple upper lifting biographies
Motivation structure and the upper lancet unit of front side are connected, and the upper transmission shaft component of rear side passes through multiple upper elevating drive mechanisms and rear side
Upper lancet unit connection;Lower needing machine structure includes front and rear two lower drive shaft components and front and rear two lower prickers side by side side by side
Component, two lower drive shaft components may be rotatably mounted in frame and are connected with acupuncture drive device, two lower drive shafts
Component rotating speed is identical and rotation direction is on the contrary, the lower drive shaft component of front side passes through under multiple lower elevating drive mechanisms and front side
Lancet unit is connected, and the lower drive shaft component of rear side is connected by the lower lancet unit of multiple lower elevating drive mechanisms and rear side,
It is characterized in that:The upper transmission shaft component, lower drive shaft component include left half axle, right axle shaft and are connected to left half axle in turn
Multiple bent axles between right axle shaft, bent axle includes two spindle noses and a boss of integrally connected, and two spindle noses are respectively arranged on
Left side, the right side of boss, the axis of two spindle noses coincide, and boss deviates the axis of spindle nose for cylindric and its center line;On
The upper elevating drive mechanism of bent axle correspondence one in transmission shaft component, upper elevating drive mechanism include upper rocker arm, upper push-rod and
Move towards and be fixedly mounted in frame above and below upper guide sleeve, upper guide sleeve, upper push-rod is in guide sleeve, upper rocker arm upper end set
On the boss for being connected on corresponding bent axle, upper rocker arm lower end is hinged with upper push-rod upper end, upper push-rod lower end and corresponding upper pricker group
Part is connected;One lower elevating drive mechanism of bent axle correspondence in lower drive shaft component, lower elevating drive mechanism include lower shake-changing arm,
Move towards and be fixedly mounted in frame above and below lower push-rod and lower guide sleeve, lower guide sleeve, lower push-rod is in lower guide sleeve, under shake
Arm lower end is socketed on the boss of corresponding bent axle, and lower shake-changing arm upper end is hinged with lower push-rod lower end, lower push-rod upper end with it is corresponding
Lower lancet unit connection.
Above-mentioned same position is in thorn machine, and the gap between lower stripping web plate and upper stripping web plate is available for fibre web to pass through, lower stripping web plate with
Gap region corresponding with acupuncture mechanism between upper stripping web plate constitutes acupuncture region.Fibre web is delivered to lower stripping web plate by net feeding mechanism
Between upper stripping web plate, repeated puncture is carried out to fibre web by acupuncture mechanism(Upper needing machine structure and lower needing machine structure can use upper thorn
Under move back, move back alternate mode in lower thorn and carry out acupuncture;Can also upper needing machine structure to the fibre web first half carry out acupuncture, lower needing machine
Structure fibre web lower half carries out acupuncture), fluffy fibre web is consolidated, the fibre web after acupuncture is by draw-off mechanism by it from acupuncture area
Domain is exported.
In upper needing machine structure, two upper transmission shaft component being rotated by acupuncture drive device, upper transmission shaft component
Each crank rotation above it during rotation(The boss of each bent axle is rotated around two spindle nose), driven by upper rocker arm on upper push-rod work
Lower linear reciprocating motion, upper push-rod drives upper lancet unit up and down reciprocatingly to move along a straight line, so as to carry out repeated puncture to fibre web.
In lower needing machine structure, two lower drive shaft component being rotated by acupuncture drive device, lower drive shaft component rotate when its
Each crank rotation above(The boss of each bent axle is rotated around two spindle nose), drive lower push-rod to make by lower shake-changing arm up and down reciprocatingly straight
Line is moved, and lower push-rod drives lower lancet unit up and down reciprocatingly to move along a straight line, so as to carry out repeated puncture to fibre web.Acupuncture drives
Device may include a power source, drive upper transmission shaft component, lower drive shaft component to operate simultaneously by transmission mechanism;Acupuncture drives
Device may include two power sources, wherein a power source drives upper transmission shaft component to operate by transmission mechanism, another power source
Lower drive shaft component is driven to operate by transmission mechanism.
Above-mentioned upper transmission shaft component, lower drive shaft component have identical structure.
In preferred scheme, above-mentioned left half axle, right axle shaft and each spindle nose are connected by bearing and bearing block with frame respectively, this
Sample can realize the reliable location of the part such as left half axle, right axle shaft and each spindle nose in transmission shaft component, lower drive shaft component.
Specifically, bearing block is fixedly mounted in frame, and bearing is arranged on bearing block, left half axle, right axle shaft or spindle nose and bearing
Connection(For example, the outer ring of bearing is connected with bearing block, the inner ring of bearing is connected with corresponding left half axle, right axle shaft or spindle nose).
Generally, in same upper transmission shaft component the axis of left half axle, right axle shaft and each spindle nose coincides;It is same once to pass
The axis of left half axle, right axle shaft and each spindle nose in moving axis component coincides.
In preferred scheme, in same upper transmission shaft component or same lower drive shaft component, two adjacent bent axles of left and right it
Between connected by coupling assembly;Coupling assembly includes left coupling internal gear, left coupling external gear, connecting shaft, right coupling external gear
With right coupling internal gear, left coupling internal gear is connected with the spindle nose kept right in the bent axle of the left side, right coupling internal gear and the right bent axle
In the spindle nose connection that keeps left, left coupling external gear, right coupling external gear are respectively arranged on connecting shaft left end, right-hand member, left coupling external tooth
Wheel is meshed with left coupling internal gear, and right coupling external gear is meshed with right coupling internal gear.By coupling assembly by left and right phase
Adjacent two bent axles connection, coupling assembly has the function of the relative skew of automatic two crankshaft centers of compensation, connects multiple bent axles
Connect offset smaller, eccentric force is also smaller, be conducive to increasing acupuncture breadth(Increase upper transmission shaft component and upper lancet unit,
The length of lower drive shaft component and lower lancet unit, to process the non-woven cloth of bigger breadth).
More preferably in scheme, above-mentioned left coupling external gear is connected with left sleeve, and left sleeve is right with being connected axle key connection
Coupling external gear is connected with right sleeve, and right sleeve is with being connected axle key connection.By setting left sleeve, right sleeve, be conducive to
Left coupling external gear, right coupling external gear are preferably fixed in connecting shaft.
More preferably in scheme, the profile of the above-mentioned left wheel tooth tip for coupling external gear in the axial direction is curved, outside right coupling
The profile of the wheel tooth tip of gear in the axial direction is curved, so, the left coupling wheel tooth tip of external gear, right coupling external gear
Wheel tooth tip is that middle part is high, and left end and right-hand member are low, and left coupling external gear can slightly be turned round relative to left coupling internal gear
Dynamic, right coupling external gear can slightly be twisted relative to right coupling internal gear, so as to allow in the process of running a certain degree of inclined
Heart phenomenon(Allow same upper transmission shaft component or left half axle in same lower drive shaft component, right axle shaft, each spindle nose
Axis slightly has deviation).
More preferably in scheme, the axial length of the gear teeth of above-mentioned left coupling external gear is less than the gear teeth of left coupling internal gear
Axial length, the axial length of the gear teeth of right coupling external gear is less than the axial length of the gear teeth of right coupling internal gear, during installation,
The middle part of the gear teeth of the left coupling internal gear of middle part correspondence of the gear teeth of left coupling external gear, the wheel of right coupling external gear
The middle part of the gear teeth of the right coupling internal gear of middle part correspondence of tooth, so, left coupling external gear and adjacent spindle nose it
Between leave gap, also leave gap between right coupling external gear and adjacent spindle nose, gear drive allows axial float.
In preferred scheme, the spindle nose left end that is kept left in above-mentioned bent axle, the spindle nose right-hand member kept right are respectively equipped with shaft coupling flywheel(Connection
Axle flywheel is generally connected with spindle nose key);Between two adjacent bent axles of left and right, left coupling internal gear and the left side in coupling assembly
Shaft coupling flywheel connection on the spindle nose kept right in bent axle(Left coupling internal gear is for example fixed on by the shaft coupling by screw or bolt
On flywheel), right coupling internal gear is connected with the shaft coupling flywheel on the spindle nose kept left in the bent axle of the right in coupling assembly(For example pass through
Right coupling internal gear is fixed on the shaft coupling flywheel by screw or bolt).Further, shaft coupling flywheel can be provided with left half axle right-hand member
(The shaft coupling flywheel is generally connected with left half axle key), right axle shaft left end is provided with shaft coupling flywheel(The shaft coupling flywheel is generally and right axle shaft
Key is connected), the shaft coupling flywheel on shaft coupling flywheel on left half axle right-hand member and the spindle nose kept left in the bent axle of high order end connects(For example
The two shaft coupling flywheels are connected by screw or bolt), shaft coupling flywheel on right axle shaft left end and leaned in the bent axle of low order end
Shaft coupling flywheel connection on right spindle nose(For example the two shaft coupling flywheels are connected by screw or bolt).Above-mentioned shaft coupling flywheel
It is the big disk-shaped part of rotary inertia, it is storage energy that it, which is acted on, to increase rotator inertia, makes transmission shaft component, underdrive
Shaft assembly rotates more steady.
More preferably in scheme, above-mentioned shaft coupling flywheel side has breach, and indentation, there is detachably provided with balancing weight.It is actual to answer
Used time, it can easily change the balancing weight of different weight according to design parameter and field adjustable result, to realize dynamic balancing, make
Noise is lower during operating, it is smaller to vibrate.Balancing weight can be installed on shaft coupling flywheel using screw or bolt.
In preferred scheme, above-mentioned acupuncture drive device includes an acupuncture drive motor, and once transmission shaft component is provided with
The main drive gear and lower drive shaft component is connected with the pto of acupuncture drive motor, another lower drive shaft
Component is provided with from travelling gear, and main drive gear is meshed with from travelling gear and its gearratio is 1;On one on transmission shaft component
Provided with the 3rd travelling gear, another upper transmission shaft component is provided with the 4th travelling gear, the 3rd travelling gear and the 4th driving cog
Wheel is meshed and its gearratio is 1;Lower drive shaft component one end provided with main drive gear passes through transmission mechanism(Such as gear train)
It is connected with upper transmission shaft component one end of homonymy.So can ensure that on two that transmission shaft component rotating speed is identical and rotation direction on the contrary,
Two lower drive shaft component rotating speeds are identical and rotation direction is on the contrary, and simplified structure.Acupuncture drive device(As acupuncture driving is electronic
Machine)Power it is incoming by the lower drive shaft component provided with main drive gear, and passed to by main drive gear, from travelling gear
Another lower drive shaft component, so that two lower drive shaft component rotating speeds are identical and rotation direction is opposite;Meanwhile, provided with main transmission tooth
The lower drive shaft component of wheel imparts power to transmission shaft component on one, and is passed by the 3rd travelling gear, the 4th travelling gear
Another upper transmission shaft component is passed, makes that transmission shaft component rotating speed is identical on two and rotation direction is opposite.Above-mentioned main drive gear, from
Usual key connection between travelling gear and corresponding lower drive shaft component.Above-mentioned 3rd travelling gear, the 4th travelling gear with it is right
Usual key connection between the upper transmission shaft component answered.
In preferred scheme, in above-mentioned upper elevating drive mechanism, upper rocker arm upper end is socketed in corresponding bent axle by bearing
On boss(For example, the outer ring of the bearing is connected with upper rocker arm upper end, the inner ring of bearing is connected with the boss of corresponding bent axle);Under
In elevating drive mechanism, lower shake-changing arm lower end is socketed in by bearing on the boss of corresponding bent axle(For example, the outer ring of the bearing with
Lower shake-changing arm lower end is connected, and the inner ring of bearing is connected with the boss of corresponding bent axle).It is preferred that it is above-mentioned located at upper rocker arm upper end or under shake
Bearing between arm lower end and corresponding boss is NU bearings, and this bearing can bear more big load, easy for installation, and is allowed
Expand with heat and contract with cold the axial float of generation.
Above-mentioned upper lancet unit generally includes needle beam, needle plate and multiple prickers, and needle plate is fixedly mounted on needle beam and located
Below needle beam, pricker is on needle plate lower surface(Pricker is uniform generally on needle plate lower surface), wherein needle beam with it is above-mentioned on
Push rod is connected.Upper stripping web plate is provided with and is available for the through hole that the pricker of upper needing machine structure is passed through.
Above-mentioned lower lancet unit generally includes needle beam, needle plate and multiple prickers, and needle plate is fixedly mounted on needle beam and located
Below needle beam, pricker is on needle plate upper surface(Pricker is uniform generally on needle plate upper surface), wherein needle beam with it is above-mentioned under
Push rod is connected.Lower stripping web plate is provided with and is available for the through hole that the pricker of lower needing machine structure is passed through.
In preferred scheme, above-mentioned net feeding mechanism includes sending net dolly, send net drive device and two are sent net roller;Send net dolly
The first guide rail moved towards including the first car body and installed in the first wheel of the first vehicle bottom, bottom of the frame provided with before and after, the
One wheel is on the first guide rail and can rolled along the first guide rail(Generally, the first guide rail is provided with two, and the first wheel is provided with more
Individual and be divided into two rows, two ranked first wheel and two the first guide rails are corresponded and coordinated);Net drive device is sent to be located at the first car
On body, two are sent net roller to may be rotatably mounted on the first car body, and two are sent net roller with sending net drive device to be connected.Send net
Drive device passes through transmission mechanism(Such as tape handler or chain-drive mechanism)Driving two send net roller to rotate, and two are sent net roller
Rotation direction is sent net roller to clamp by two and is delivered to acupuncture region on the contrary, fibre web is sent from two between net roller passes through.Send net small
Car can be movable along the first guide rail, send the reach of net dolly to deviate from acupuncture mechanism during installation, maintenance, is sent after completing installation, maintenance
Moved after net dolly and be reset to required operating position.Send net drive device to generally include to send net drive motor, send net driving electricity
The power output shaft of motivation send net roller to be connected by transmission mechanism with two, and driving two send net roller to rotate.
In preferred scheme, above-mentioned draw-off mechanism includes drawing dolly, drawing drive device and two pulling rolls;Pull dolly
The second guide rail moved towards including the second car body and installed in the second wheel of the second vehicle bottom, bottom of the frame provided with before and after, the
Two wheels are on the second guide rail and can rolled along the second guide rail(Generally, the second guide rail is provided with two, and the second wheel is provided with more
Individual and be divided into two rows, two ranked second wheel and two the second guide rails are corresponded and coordinated);Pull drive device and be located at the second car
On body, two pulling rolls may be rotatably mounted on the second car body, and two pulling rolls are connected with drawing drive device.Drawing
Drive device passes through transmission mechanism(Such as tape handler or chain-drive mechanism)Two pulling rolls of driving are rotated, two pulling rolls
Rotation direction is clamped and pulled by two pulling rolls on the contrary, the fibre web after acupuncture is passed through between two pulling rolls, so that by pin
Fibre web after thorn is exported from acupuncture region.Pulling dolly can be movable along the second guide rail, pulls after dolly and moves during installation, maintenance
Away from acupuncture mechanism, complete drawing dolly reach after installation, maintenance and be reset to required operating position.Pull drive device usual
Including drawing drive motor, the power output shaft of drawing drive motor is connected by transmission mechanism with two pulling rolls, is driven
Dynamic two pulling rolls are rotated.
In preferred scheme, above-mentioned frame is provided with upper main spindle box and lower main axis case.Upper main spindle box can be used as upper needing machine structure
Bearing housing, be alternatively arranged as the supporter of upper needing machine structure(For supporting each bearing block of upper transmission shaft component to connect upper master
Axle box).Lower main axis case can as lower needing machine structure bearing housing, be alternatively arranged as the supporter of lower needing machine structure(For under support
Each bearing block of transmission shaft component can connect lower main axis case).
In preferred scheme, above-mentioned frame is in lower stripping web plate provided with least one lower stripping web plate lifter, lower stripping web plate
Above lifter, the lower stripping web plate of clutch end connection connection of each lower stripping web plate lifter.Can by lower stripping web plate lifter
Lower stripping web plate lifting is driven, so as to adjust the height and position of lower stripping web plate, and then stripping net height is adjusted.Above-mentioned lower stripping web plate lifting
Device can be arranged on lower main axis box top.
In preferred scheme, above-mentioned frame is in upper stripping web plate provided with web plate lifter, upper stripping web plate is shelled at least one
Below lifter, web plate is shelled in the clutch end connection connection of each upper stripping web plate lifter.Can by upper stripping web plate lifter
Web plate lifting is shelled in drive, so as to adjust the height and position of stripping web plate, and then stripping net height is adjusted.Above-mentioned upper stripping web plate lifting
Device can be arranged on upper main spindle box bottom.
In preferred scheme, above-mentioned bottom of the frame is connected with multiple legs;Leg includes leg screw rod, steel plate and rubber slab,
Leg screw rod is moves towards up and down, and leg screw rod lower end is connected with steel plate, and rubber slab is in below steel plate and is connected with steel plate;Frame
Bottom is provided with multiple screw bolt seats, and screw bolt seat is identical with leg quantity and corresponds, and screw bolt seat is provided with and leg screw flight
The screw of connection.By adjusting leg screw rod, the levelness or height of adjustable rack;By rubber slab with ground it is thin-skinned contact,
It can reach damping effect.
In the present invention, boss and upper rocker arm that upper transmission shaft component, the lower drive shaft component of acupuncture mechanism pass through each bent axle
Upper end, the connection of lower shake-changing arm lower end coordinate, because the size and weight of boss are for the eccentric wheel in existing acupuncture mechanism
It can greatly reduce(Motion amplitude identical situation is carried out when making up and down reciprocatingly to move along a straight line by upper lancet unit, lower lancet unit
Compare), corresponding upper rocker arm, the size of bearing and weight also greatly reduce, reduce the radius of gyration, reduce eccentric force and rub
Power is wiped, upper transmission shaft component rotates the vibration produced and caloric value also accordingly reduces, therefore can improve transmission shaft component
Rotating speed, improves the punch frequency of acupuncture mechanism, and the vibration amount of evoking is smaller, so as to be conducive to improving production effect of the same position to piercing machine
Rate and product quality.
Brief description of the drawings
Fig. 1 is the structural representation of the preferred embodiment of the present invention;
Fig. 2 is the structural representation of upper needing machine structure in the preferred embodiment of the present invention;
Fig. 3 is the enlarged drawing of part A in Fig. 2;
Fig. 4 is the structural representation of coupling assembly in upper transmission shaft component in the preferred embodiment of the present invention;
Fig. 5 is the structural representation of lower needing machine structure in the preferred embodiment of the present invention;
Fig. 6 is the enlarged drawing of part B in Fig. 5;
Fig. 7 is the structural representation of coupling assembly in lower drive shaft component in the preferred embodiment of the present invention;
Fig. 8 is provided with the biography between lower drive shaft component one end of main drive gear and corresponding upper transmission shaft component one end
The structural representation of motivation structure.
Embodiment
As shown in figure 1, this high frequency with position to thorn machine include frame 1, net feeding mechanism 4, it is lower stripping web plate 2, it is upper stripping web plate 3,
Acupuncture mechanism 5 and draw-off mechanism 6;Upper stripping web plate 3 is in the lower top of stripping web plate 2;Acupuncture mechanism 5 include acupuncture drive device, on
Acupuncture mechanism and lower needing machine structure, upper needing machine structure are in the top of stripping web plate 3, and lower needing machine structure is in the lower lower section of stripping web plate 2;
Net feeding mechanism 4 is located at the rear of acupuncture mechanism 5 located at the front of acupuncture mechanism 5, draw-off mechanism 6.
As depicted in figs. 1 and 2, upper needing machine structure include front and rear two upper transmission shaft components 52 side by side and it is front and rear side by side
Transmission shaft component 52 on lancet units 53, two is gone up for two to may be rotatably mounted in frame 1 and be driven with acupuncture drive device
Connect, the rotating speed of transmission shaft component 52 is identical on two and rotation direction is on the contrary, the upper transmission shaft component 52 of front side is by multiple(Such as three
It is individual)Upper elevating drive mechanism 54 is connected with the upper lancet unit 53 of front side, and the upper transmission shaft component 52 of rear side is by multiple(Such as three
It is individual)Upper elevating drive mechanism 54 is connected with the upper lancet unit 53 of rear side;Upper transmission shaft component 52 includes left half axle 521, right half
Axle 522 and it is connected in turn multiple between left half axle 521 and right axle shaft 522(Such as three)Bent axle 523;Bent axle 523 includes
Two spindle noses of integrally connected(That is spindle nose 5231 and spindle nose 5232)With a boss 5233, spindle nose 5231, spindle nose 5232 are distinguished
Located at the left side of boss 5233, right side, the axis of spindle nose 5231 and spindle nose 5232 coincides, and boss 5233 is cylindric and wherein
Heart line deviates the axis of spindle nose 5231,5232;One upper elevating drive mechanism 54 of the correspondence of bent axle 523 one, upper lifting driver
Structure 54 includes upper rocker arm 541, upper push-rod 542 and upper guide sleeve 543, and upper guide sleeve moves towards about 543 and is fixedly mounted on frame 1
On, upper push-rod 542 is in guide sleeve 543, and the upper end of upper rocker arm 541 is socketed on the boss 5233 of corresponding bent axle 523, on
The lower end of Rocker arm 5 41 is hinged with the upper end of upper push-rod 542, and the lower end of upper push-rod 542 is connected with corresponding upper lancet unit 53.
In the present embodiment, left half axle 521, right axle shaft 522, each spindle nose 5231 and each spindle nose 5232 respectively by bearing 55 and
Bearing block 56 is connected with frame 1, specifically, and bearing block 56 is fixedly mounted in frame 1, and bearing 55 is arranged on bearing block 56
On, left half axle 521, right axle shaft 522, spindle nose 5231 or spindle nose 5232 are connected with bearing 55(For example, outer ring and the bearing of bearing 55
Seat 56 is connected, the inner ring of bearing 55 and corresponding left half axle 521, right axle shaft 522, spindle nose 5231 or spindle nose 5232).
Left half axle 521, right axle shaft 522, each spindle nose 5231 and each spindle nose 5232 in same upper transmission shaft component 52
Axis coincides.With reference to Fig. 4, in the present embodiment, in same upper transmission shaft component 52, between two adjacent bent axles 523 of left and right
Connected by coupling assembly 524;Coupling assembly 524 includes left coupling internal gear 5241, left coupling external gear 5242, connecting shaft
5243rd, kept right in right coupling external gear 5244 and right coupling internal gear 5245, left coupling internal gear 5241 and left side bent axle 523
Spindle nose 5232 is connected, and right coupling internal gear 5245 is connected with the spindle nose 5231 kept left in the right bent axle 523, left coupling external gear
5242nd, right coupling external gear 5244 is respectively arranged on the left end of connecting shaft 5243, right-hand member, and left coupling external gear 5242 couples internal tooth with left
Wheel 5241 is meshed, and right coupling external gear 5244 is meshed with right coupling internal gear 5245;By coupling assembly 524 by left and right phase
Two adjacent bent axles 523 are connected, and coupling assembly 524 has the function of the relative skew in automatic two centers of bent axle 523 of compensation.Left coupling
Close external gear 5242 and be connected with left sleeve 5246, left sleeve 5246 is connected with the key of connecting shaft 5243, right coupling external gear
5244 are connected with right sleeve 5247, and right sleeve 5247 is connected with the key of connecting shaft 5243.With reference to Fig. 3, in the present embodiment, right coupling
Close the profile 52442 of the top of the gear teeth 52441 of external gear 5244 in the axial direction curved;Equally, left coupling external gear 5242
Take turns the profile of tooth tip in the axial direction curved.With reference to Fig. 3 and Fig. 4, the axial direction of the gear teeth 52441 of right coupling external gear 5244 is long
Degree is less than the axial length of the gear teeth 52451 of right coupling internal gear 5245, equally, the axial direction of the gear teeth of left coupling external gear 5242
Length is less than the axial length of the gear teeth of left coupling internal gear 5241;During installation, the centre of the gear teeth of left coupling external gear 5242
The middle part of the gear teeth of the left coupling internal gear 5241 of position correspondence, the pars intermedia of the gear teeth 52441 of right coupling external gear 5244
The middle part of the gear teeth 52451 of the right coupling internal gear 5245 of position correspondence;Right coupling external gear 5244 and adjacent spindle nose 5231
Between leave gap 525, leave gap 526 between left coupling external gear 5242 and adjacent spindle nose 5232.
The left end of spindle nose 5231 kept left in bent axle 523, the right-hand member of spindle nose 5232 kept right are respectively equipped with shaft coupling flywheel 527(Connection
Axle flywheel 527 is connected with spindle nose 5231 or the key of spindle nose 5232);Between two adjacent bent axles 523 of left and right, coupling assembly 524
Middle left coupling internal gear 5241 is connected with the shaft coupling flywheel 527 on the spindle nose 5232 kept right in left side bent axle 523(For example pass through spiral shell
Left coupling internal gear 5241 is fixed on the shaft coupling flywheel 527 by nail 528 or bolt), right coupling internal gear in coupling assembly 524
5245 are connected with the shaft coupling flywheel 527 on the spindle nose 5231 kept left in the right bent axle 523(For example will by screw 529 or bolt
Right coupling internal gear 5245 is fixed on the shaft coupling flywheel 527).The right-hand member of left half axle 521 is provided with shaft coupling flywheel 527(The shaft coupling flies
Wheel 527 is connected with the key of left half axle 521), the left end of right axle shaft 522 is provided with shaft coupling flywheel 527(The shaft coupling flywheel 527 and right axle shaft 522
Key is connected), shaft coupling flywheel 527 on the right-hand member of left half axle 521 and the shaft coupling on the spindle nose 5231 kept left in the bent axle 523 of high order end
Flywheel 527 is connected(For example the two shaft coupling flywheels 527 are connected by screw 5210 or bolt), on the left end of right axle shaft 522
Shaft coupling flywheel 527 is connected with the shaft coupling flywheel 527 on the spindle nose 5232 kept right in the bent axle 523 of low order end(For example pass through screw
5211 or bolt the two shaft coupling flywheels 527 are connected).Each side of shaft coupling flywheel 527 has can at breach 5212, breach 5212
Balancing weight 5213 is removed and installed(Balancing weight 5213 can be installed on shaft coupling flywheel 527 using screw 5214 or bolt).
In upper elevating drive mechanism 54, the upper end of upper rocker arm 541 is socketed in the boss 5233 of corresponding bent axle 523 by bearing
On(For example, the outer ring of the bearing is connected with the upper end of upper rocker arm 541, the inner ring of bearing connects with the boss 5233 of corresponding bent axle
Connect), it is NU bearings that the bearing, which is preferably selected,.
With reference to Fig. 1 and Fig. 2, upper lancet unit 53 includes needle beam 531, needle plate 532 and multiple prickers 533, and needle plate 532 is fixed
On needle beam 531 and in the lower section of needle beam 531, pricker 533 is on the lower surface of needle plate 532(Pricker 533 is in needle plate
It is uniform on 532 lower surfaces), wherein needle beam 531 is connected with upper push-rod 542.Being equipped with upper stripping web plate 3 is available for pricker 533 to pass through
Through hole.
As shown in Figure 1 and Figure 5, lower needing machine structure include front and rear two lower drive shaft components 52 ' side by side and it is front and rear side by side
Two lower lancet units 53 ', two lower drive shaft components 52 ' may be rotatably mounted in frame 1 and with acupuncture drive device
Drive connection, the rotating speed of two lower drive shaft component 52 ' is identical and rotation direction is on the contrary, the lower drive shaft component 52 ' of front side is by more
It is individual(Such as three)Lower elevating drive mechanism 54 ' is connected with the lower lancet unit 53 ' of front side, and the lower drive shaft component 52 ' of rear side leads to
Cross multiple(Such as three)Lower elevating drive mechanism 54 ' is connected with the lower lancet unit 53 ' of rear side;Lower drive shaft component 52 ' includes
Left half axle 521 ', right axle shaft 522 ' and it is connected in turn multiple between left half axle 521 ' and right axle shaft 522 '(Such as three)It is bent
Axle 523 ';Bent axle 523 ' includes two spindle noses of integrally connected(That is spindle nose 5231 ' and spindle nose 5232 ')With a boss 5233 ',
Spindle nose 5231 ', spindle nose 5232 ' are respectively arranged on the axis phase on the left side of boss 5233 ', right side, spindle nose 5231 ' and spindle nose 5232 '
Overlap, boss 5233 ' deviates the axis of spindle nose 5231 ', 5232 ' for cylindric and its center line;One correspondence of bent axle 523 ' one
Individual lower elevating drive mechanism 54 ', lower elevating drive mechanism 54 ' includes lower shake-changing arm 541 ', lower push-rod 542 ' and lower guide sleeve 543 ',
Lower guide sleeve is moved towards above and below 543 ' and is fixedly mounted in frame 1, and lower push-rod 542 ' is in lower guide sleeve 543 ', lower shake-changing arm
541 ' lower ends are socketed on the boss 5233 ' of corresponding bent axle 523 ', and the upper end of lower shake-changing arm 541 ' is hinged with the lower end of lower push-rod 542 ',
The upper end of lower push-rod 542 ' is connected with corresponding lower lancet unit 53 '.
In the present embodiment, left half axle 521 ', right axle shaft 522 ', each spindle nose 5231 ' and each spindle nose 5232 ' pass through bearing respectively
55 ' and bearing block 56 ' be connected with frame 1, specifically, bearing block 56 ' is fixedly mounted in frame 1, bearing 55 ' be arranged on axle
In bearing 56 ', left half axle 521 ', right axle shaft 522 ', spindle nose 5231 ' or spindle nose 5232 ' are connected with bearing 55 '(For example, bearing
55 ' outer ring is connected with bearing block 56 ', the inner ring of bearing 55 ' and corresponding left half axle 521 ', right axle shaft 522 ', spindle nose 5231 '
Or spindle nose 5232 ').
Left half axle 521 ', right axle shaft 522 ', each spindle nose 5231 ' and each spindle nose in same lower drive shaft component 52 '
5232 ' axis coincides.With reference to Fig. 7, in the present embodiment, in same lower drive shaft component 52 ', two adjacent bent axles of left and right
Connected between 523 ' by coupling assembly 524 ';Coupling assembly 524 ' includes left coupling internal gear 5241 ', left coupling external gear
5242 ', connecting shaft 5243 ', right coupling external gear 5244 ' and right coupling internal gear 5245 ', left to couple internal gear 5241 ' and left
The spindle nose 5232 ' kept right in side bent axle 523 ' is connected, right coupling internal gear 5245 ' and the spindle nose kept left in the right bent axle 523 '
5231 ' connections, left coupling external gear 5242 ', right coupling external gear 5244 ' are respectively arranged on the left end of connecting shaft 5243 ', right-hand member, left
Coupling external gear 5242 ' is meshed with left coupling internal gear 5241 ', and right coupling external gear 5244 ' couples internal gear 5245 ' with right
It is meshed;Two adjacent bent axles 523 ' of left and right are connected by coupling assembly 524 ', coupling assembly 524 ' has automatic compensation
The function of the relative skew in two centers of bent axle 523 '.Left coupling external gear 5242 ' is connected with left sleeve 5246 ', left sleeve
5246 ' are connected with the key of connecting shaft 5243 ', and right coupling external gear 5244 ' is connected with right sleeve 5247 ', right sleeve 5247 ' with
The key of connecting shaft 5243 ' is connected.With reference to Fig. 6, with reference to Fig. 3, in the present embodiment, the gear teeth 52421 ' of left coupling external gear 5242 ' are pushed up
The profile 52422 ' of end in the axial direction is curved;Equally, the profile of the wheel tooth tip of right coupling external gear 5244 ' in the axial direction is in
Arc.With reference to Fig. 3 and Fig. 4, the axial length of the gear teeth of right coupling external gear 5244 ' is less than the wheel of right coupling internal gear 5245 '
The axial length of tooth, equally, the axial length of the gear teeth 52421 ' of left coupling external gear 5242 ' are less than left coupling internal gear
The axial length of the 5241 ' gear teeth 52411 ';During installation, the left coupling of middle part correspondence of the gear teeth of left coupling external gear 5242 '
Close the middle part of the gear teeth of internal gear 5241 ', the right coupling of middle part correspondence of the gear teeth 52441 ' of right coupling external gear 5244 '
Close the middle part of the gear teeth 52451 ' of internal gear 5245 ';Stayed between right coupling external gear 5244 ' and adjacent spindle nose 5231 '
There is gap 525 ', gap 526 ' is left between left coupling external gear 5242 ' and adjacent spindle nose 5232 '.
The left end of spindle nose 5231 ' kept left in bent axle 523 ', the right-hand member of spindle nose 5232 ' kept right are respectively equipped with shaft coupling flywheel 527 '
(Shaft coupling flywheel 527 ' is connected with spindle nose 5231 ' or the key of spindle nose 5232 ');Between two adjacent bent axles 523 ' of left and right, coupling
Left coupling internal gear 5241 ' connects with the shaft coupling flywheel 527 ' on the spindle nose 5232 ' kept right in left side bent axle 523 ' in component 524 '
Connect(For example left coupling internal gear 5241 ' is fixed on the shaft coupling flywheel 527 ' by screw 528 ' or bolt), coupling assembly
Right coupling internal gear 5245 ' is connected with the shaft coupling flywheel 527 ' on the spindle nose 5231 ' kept left in the right bent axle 523 ' in 524 '(Example
Such as right coupling internal gear 5245 ' is fixed on the shaft coupling flywheel 527 ' by screw 529 ' or bolt).The right-hand member of left half axle 521 '
Provided with shaft coupling flywheel 527 '(The shaft coupling flywheel 527 ' is connected with the key of left half axle 521 '), the left end of right axle shaft 522 ' is provided with shaft coupling flywheel
527’(The shaft coupling flywheel 527 ' is connected with the key of right axle shaft 522 '), shaft coupling flywheel 527 ' and high order end on the right-hand member of left half axle 521 '
Bent axle 523 ' in shaft coupling flywheel 527 ' on the spindle nose 5231 ' that keeps left connect(For example by screw 5210 ' or bolt by this two
Individual shaft coupling flywheel 527 ' is connected), shaft coupling flywheel 527 ' on the left end of right axle shaft 522 ' in the bent axle 523 ' of low order end with keeping right
Shaft coupling flywheel 527 ' on spindle nose 5232 ' is connected(For example the two shaft coupling flywheels 527 ' are connected by screw 5211 ' or bolt
Connect).Each side of shaft coupling flywheel 527 ' has breach 5212 ', and the place of breach 5212 ' is detachably provided with balancing weight 5213 '(It can use
Balancing weight 5213 ' is installed on shaft coupling flywheel 527 ' by screw 5214 ' or bolt).
In lower elevating drive mechanism 54 ', the lower end of lower shake-changing arm 541 ' is socketed in the boss of corresponding bent axle 523 ' by bearing
On 5233 '(For example, the outer ring of the bearing is connected with the lower end of lower shake-changing arm 541 ', the boss of the inner ring of bearing and corresponding bent axle
5233 ' connections), it is NU bearings that the bearing, which is preferably selected,.
With reference to Fig. 1 and Fig. 5, lower lancet unit 53 ' includes needle beam 531 ', needle plate 532 ' and multiple prickers 533 ', needle plate
532 ' are fixedly mounted on needle beam 531 ' and in the lower section of needle beam 531 ', and pricker 533 ' is located on the upper surface of needle plate 532 '(Thorn
Pin 533 ' is uniform on the upper surface of needle plate 532 '), wherein needle beam 531 ' is connected with lower push-rod 542 '.It is equipped with lower stripping web plate 2
It is available for the through hole that pricker 533 ' is passed through.
In the present embodiment, acupuncture drive device includes acupuncture drive motor 51, and once transmission shaft component 52 ' is provided with master
Travelling gear 57 ' and the lower drive shaft component 52 ' is connected with the pto of acupuncture drive motor 51, it is another under
Transmission shaft component 52 ' is provided with from travelling gear 58 ', and main drive gear 57 ' is meshed with from travelling gear 58 ' and its gearratio is
1;Transmission shaft component 52 is provided with the 3rd travelling gear 57 on one, and another upper transmission shaft component 52 is provided with the 4th travelling gear
58, the 3rd travelling gear 57 is meshed with the 4th travelling gear 58 and its gearratio is 1;Biography down provided with main drive gear 57 '
The one end of moving axis component 52 ' is connected by transmission mechanism 10 with one end of upper transmission shaft component 52 of homonymy, with reference to Fig. 8, the driver
Structure 10 includes the first conical gear 101 on the end of lower drive shaft component 52 ', end of transmission shaft component 52 on this
On the second conical gear 102, and kinematic link 103, the lower end of kinematic link 103 is set provided with the 3rd conical gear 104, upper end
There is the 4th conical gear 105, the 3rd conical gear 104 is meshed with the first conical gear 101, the 4th conical gear 105 and
Two conical gears 102 are meshed.It so can ensure that the rotating speed of transmission shaft component 52 is identical on two and rotation direction is on the contrary, two underdrives
The rotating speed of shaft assembly 52 ' is identical and rotation direction is opposite.The power of acupuncture drive motor 51 is under provided with main drive gear 57 '
Transmission shaft component 52 ' is incoming, and passes to another lower drive shaft component 52 ' by main drive gear 57 ', from travelling gear 58 ',
So that the rotating speed of two lower drive shaft component 52 ' is identical and rotation direction is opposite;Meanwhile, the underdrive provided with main drive gear 57 '
Shaft assembly 52 ' imparts power to transmission shaft component 52 on one, and is transmitted by the 3rd travelling gear 57, the 4th travelling gear 58
To another upper transmission shaft component 52, make that the rotating speed of transmission shaft component 52 is identical on two and rotation direction is opposite.Main drive gear 57 ',
Key is connected between travelling gear 58 ' and corresponding lower drive shaft component 52 ';3rd travelling gear 57, the 4th travelling gear 58
Key is connected between corresponding upper transmission shaft component 52.In the present embodiment, the 3rd travelling gear 57 is located at the upper power transmission shaft of front side
On the right axle shaft 522 of component 52, the 4th travelling gear 58 is on the right axle shaft 522 of the upper transmission shaft component 52 of rear side.This reality
Apply in example, main drive gear 57 ' is located on the right axle shaft 522 ' of the upper transmission shaft component 52 ' of front side from travelling gear 58 '
On the right axle shaft 522 ' of the upper transmission shaft component 52 ' of rear side.
With reference to Fig. 1, net feeding mechanism 4 includes sending net dolly, send net drive device and two are sent net roller 41;Net dolly is sent to include
First car body 42 and the first wheel 43 installed in the bottom of the first car body 42, first guide rail of the bottom of frame 1 provided with front and rear trend
44, the first wheel 43 is on the first guide rail 44 and can rolled along the first guide rail 44(First guide rail 44 is provided with two, the first car
Wheel 43 is provided with multiple and is divided into two rows, and two ranked first wheel 43 and two the first guide rails 44 one-to-one corresponding cooperations);Net is sent to drive
Device is on the first car body 42, and two are sent net roller 41 to may be rotatably mounted on the first car body 42, and two are sent net roller 41 with sending
Net drive device is connected(Send net drive device to include sending net drive motor 45, send the power of net drive motor 45 defeated
Shaft send net roller 41 to be connected by transmission mechanism 46 with two).Net drive motor 45 is sent to pass through transmission mechanism 46(Such as V belt translation
Mechanism or chain-drive mechanism etc.)Driving two send net roller 41 to rotate, and two are sent the rotation direction of net roller 41 on the contrary, fibre web is sent from two
Passed through between net roller 41, send net roller 41 to clamp by two and be delivered to acupuncture region.Send net dolly can be along before and after the first guide rail 44
It is mobile, send the reach of net dolly to deviate from acupuncture mechanism 5 during installation, maintenance, complete to send shifting after net dolly to be reset to institute after installation, maintenance
The operating position needed.
With reference to Fig. 1, draw-off mechanism 6 includes drawing dolly, drawing drive device and two pulling rolls 61;Drawing dolly includes
Second car body 62 and the second wheel 63 installed in the bottom of the second car body 62, second guide rail of the bottom of frame 1 provided with front and rear trend
64, the second wheel 63 is on the second guide rail 64 and can rolled along the second guide rail 64(Second guide rail 64 is provided with two, the second car
Wheel 63 is provided with multiple and is divided into two rows, and two ranked second wheel 63 and two the second guide rails 64 one-to-one corresponding cooperations);Drawing driving
Device is on the second car body 62, and two pulling rolls 61 may be rotatably mounted on the second car body 63, and two pulling rolls 61 are with leading
Draw drive device drive connection(Pulling drive device includes drawing drive motor 65, and the power for pulling drive motor 65 is defeated
Shaft is connected by transmission mechanism 66 with two pulling rolls 61).Drawing drive motor 65 passes through transmission mechanism 66(Such as V belt translation
Mechanism or chain-drive mechanism etc.)Two pulling rolls 61 of driving are rotated, and two rotation directions of pulling roll 61 are on the contrary, fibre web after acupuncture
Passed through between two pulling rolls 61, clamped and pulled by two pulling rolls 61, so that by the fibre web after acupuncture from acupuncture region
Output.Pulling dolly can be movable along the second guide rail 64, pulls to move after dolly during installation, maintenance and deviates from acupuncture mechanism 5, completes
Dolly reach is pulled after installation, maintenance and is reset to required operating position.
With reference to Fig. 1, frame 1 is provided with upper main spindle box 7 and lower main axis case 8.Upper main spindle box 7 can as upper needing machine structure axle
Case is held, the supporter of upper needing machine structure is alternatively arranged as(For supporting each bearing block 56 of upper transmission shaft component 52 to connect upper master
Axle box 7).Lower main axis case 8 can as lower needing machine structure bearing housing, be alternatively arranged as the supporter of lower needing machine structure(For supporting
Each bearing block 56 ' of lower drive shaft component 52 ' can connect lower main axis case 8).
With reference to Fig. 1, frame 1 is on lower stripping web plate lifter 9 provided with multiple lower stripping web plate lifters 9, lower stripping web plate 2
Side, the lower stripping web plate 2 of clutch end connection connection of each lower stripping web plate lifter 9.It can be driven down by lower stripping web plate lifter 9
Stripping web plate 2 is lifted, so as to adjust the height and position of lower stripping web plate 2, and then adjusts stripping net height.Lower stripping web plate lifter 9 can pacify
Mounted in the top of lower main axis case 8.
With reference to Fig. 1, frame 1 is in upper stripping web plate lifter 11 provided with multiple upper stripping web plate lifters 11, upper stripping web plate 3
Web plate 3 is shelled in lower section, the clutch end connection connection of each upper stripping web plate lifter 11.Can band by upper stripping web plate lifter 11
Dynamic upper stripping web plate 3 is lifted, so as to adjust the height and position of stripping web plate 3, and then adjusts stripping net height.Upper stripping web plate lifter 11
Installed in the upper bottom of main spindle box 7.
With reference to Fig. 1, the bottom of frame 1 is connected with multiple legs 12;Leg includes leg screw rod 121, steel plate 122 and rubber slab
123, leg screw rod 121 is moves towards up and down, and the lower end of leg screw rod 121 is connected with steel plate 122, and rubber slab 123 is under steel plate 122
Fang Bingyu steel plates 122 are connected;The bottom of frame 1 is provided with multiple screw bolt seats 13, and screw bolt seat 13 is identical with the quantity of leg 12 and one a pair
Should, screw bolt seat 13 is provided with the screw being threadedly coupled with leg screw rod 121.By adjusting leg screw rod 121, adjustable rack 1
Levelness or height;By rubber slab 123 with ground it is thin-skinned contact, can reach damping effect.
Brief description is once originally with operation principle of the position to thorn machine:
With position in thorn machine, the gap 14 between lower stripping web plate 2 and upper stripping web plate 3 is available for fibre web to pass through, gap 14 and pin
Pierce the corresponding region of mechanism 5 and constitute acupuncture region.Net feeding mechanism 4 delivers to fibre web between lower stripping web plate 2 and upper stripping web plate 3, by
Acupuncture mechanism 5 carries out repeated puncture to fibre web(Upper needing machine structure and lower needing machine structure, which can be used, to move back under upper thorn, moves back alternating in lower thorn
Mode carry out acupuncture;Can also upper needing machine structure to the fibre web first half carry out acupuncture, lower needing machine structure fibre web lower half carry out
Acupuncture), fluffy fibre web is consolidated, the fibre web after acupuncture is exported it from acupuncture region by draw-off mechanism 6.
In upper needing machine structure, two upper being rotated by acupuncture drive motor 51 of transmission shaft component 52, upper transmission
Each bent axle 523 is rotated above it when shaft assembly 52 is rotated(The boss 5233 of each bent axle 523 around two spindle nose 5231,5232 turns
It is dynamic), drive upper push-rod 542 up and down reciprocatingly to move along a straight line by upper rocker arm 541, upper push-rod 542 drives upper lancet unit 53 to make
Up and down reciprocatingly move along a straight line, so as to carry out repeated puncture to fibre web.Shaft coupling flywheel 527 is the big disk-shaped part of rotary inertia, its
Effect is storage energy, to increase rotator inertia, rotates transmission shaft component 52 more steady.Actual use process
In, the balancing weight 5213 of different weight can easily be changed according to design parameter and field adjustable result.
In lower needing machine structure, the power of acupuncture drive motor 51 is by the lower drive shaft component provided with main drive gear 57 '
52 ' is incoming, and passes to another lower drive shaft component 52 ' by main drive gear 57 ', from travelling gear 58 ', so that under two
The rotating speed of transmission shaft component 52 ' is identical and rotation direction is opposite;Its each bent axle 523 ' rotation above when lower drive shaft component 52 ' is rotated
(The boss 5233 ' of each bent axle 523 ' is rotated around two spindle nose 5231 ', 5232 '), by each lower shake-changing arm 541 ' drive it is each under push away
Bar 542 ' up and down reciprocatingly moves along a straight line, and each lower push-rod 542 ' drives lower lancet unit 53 ' up and down reciprocatingly to move along a straight line, so that
Repeated puncture is carried out to fibre web.Shaft coupling flywheel 527 ' is the big disk-shaped part of rotary inertia, and it is storage energy that it, which is acted on, to increase
Rotator inertia, rotates lower drive shaft component 52 ' more steady.In actual use, according to design parameter and it can show
Field debugging result, easily changes the balancing weight 5213 ' of different weight.
Claims (10)
1. a kind of high frequency is with position to thorn machine, including frame, net feeding mechanism, lower stripping web plate, upper stripping web plate, acupuncture mechanism and drawing machine
Structure;Upper stripping web plate is in above lower stripping web plate;Acupuncture mechanism includes acupuncture drive device, upper needing machine structure and lower needing machine structure,
Upper needing machine structure is in above stripping web plate, and lower needing machine structure is in below lower stripping web plate;Net feeding mechanism is located at before acupuncture mechanism
Side, draw-off mechanism is located at acupuncture mechanism rear;Upper needing machine structure include front and rear two upper transmission shaft components side by side and it is front and rear simultaneously
Two of row, which go up transmission shaft component on lancet units, two and may be rotatably mounted in frame and be driven with acupuncture drive device, to be connected
Connect, transmission shaft component rotating speed is identical on two and rotation direction is on the contrary, the upper transmission shaft component of front side is driven by multiple upper liftings
The upper lancet unit connection of mechanism and front side, the upper transmission shaft component of rear side passes through the upper of multiple upper elevating drive mechanisms and rear side
Lancet unit is connected;Lower needing machine structure includes front and rear two lower drive shaft components side by side and front and rear two lower pricker groups side by side
Part, two lower drive shaft components may be rotatably mounted in frame and are connected with acupuncture drive device, two lower drive shaft groups
Part rotating speed is identical and rotation direction is on the contrary, the lower drive shaft component of front side passes through multiple lower elevating drive mechanisms and the lower thorn of front side
Needle assemblies are connected, and the lower drive shaft component of rear side is connected by the lower lancet unit of multiple lower elevating drive mechanisms and rear side, its
It is characterized in:The upper transmission shaft component, lower drive shaft component include left half axle, right axle shaft and be connected in turn left half axle with
Multiple bent axles between right axle shaft, bent axle includes two spindle noses and a boss of integrally connected, and two spindle noses are respectively arranged on convex
Left side, the right side of platform, the axis of two spindle noses coincide, and boss deviates the axis of spindle nose for cylindric and its center line;Upload
The upper elevating drive mechanism of bent axle correspondence one in moving axis component, upper elevating drive mechanism include upper rocker arm, upper push-rod and on
Move towards and be fixedly mounted in frame above and below guide sleeve, upper guide sleeve, upper push-rod is in guide sleeve, the socket of upper rocker arm upper end
On the boss of corresponding bent axle, upper rocker arm lower end is hinged with upper push-rod upper end, upper push-rod lower end and corresponding upper lancet unit
Connection;One lower elevating drive mechanism of bent axle correspondence in lower drive shaft component, lower elevating drive mechanism include lower shake-changing arm, under
Move towards and be fixedly mounted in frame above and below push rod and lower guide sleeve, lower guide sleeve, lower push-rod is in lower guide sleeve, lower shake-changing arm
Lower end is socketed on the boss of corresponding bent axle, and lower shake-changing arm upper end is hinged with lower push-rod lower end, lower push-rod upper end with it is corresponding under
Lancet unit is connected.
2. high frequency according to claim 1 is with position to thorn machine, it is characterised in that:Same upper transmission shaft component is once passed together
In moving axis component, connected between two adjacent bent axles of left and right by coupling assembly;Coupling assembly includes left coupling internal gear, a left side
Couple external gear, connecting shaft, right coupling external gear and right coupling internal gear, left coupling internal gear and the axle kept right in the bent axle of the left side
Head connection, right coupling internal gear is connected with the spindle nose kept left in the bent axle of the right, and left coupling external gear, right coupling external gear are set respectively
In connecting shaft left end, right-hand member, left coupling external gear is meshed with left coupling internal gear, and right coupling external gear couples internal gear with right
It is meshed.
3. high frequency according to claim 2 is with position to thorn machine, it is characterised in that:The wheel tooth tip of the left coupling external gear
Profile in the axial direction is curved, and the profile of the right wheel tooth tip for coupling external gear in the axial direction is curved.
4. high frequency according to claim 2 is with position to thorn machine, it is characterised in that:The axle of the gear teeth of the left coupling external gear
It is less than the axial length of the gear teeth of left coupling internal gear to length, the axial length of the gear teeth of right coupling external gear is less than right coupling
The axial length of the gear teeth of internal gear, during installation, the left coupling internal gear of middle part correspondence of the gear teeth of left coupling external gear
The middle part of the gear teeth, the middle part of the gear teeth of the right coupling internal gear of middle part correspondence of the gear teeth of right coupling external gear.
5. the high frequency according to claim any one of 1-4 is with position to thorn machine, it is characterised in that:Kept left in the bent axle
Spindle nose left end, the spindle nose right-hand member kept right are respectively equipped with shaft coupling flywheel;It is left in coupling assembly between two adjacent bent axles of left and right
Coupling internal gear is connected with the shaft coupling flywheel on the spindle nose kept right in the bent axle of the left side, right coupling internal gear and the right in coupling assembly
Shaft coupling flywheel connection on the spindle nose kept left in bent axle;The left half axle right-hand member is provided with shaft coupling flywheel, and right axle shaft left end is provided with connection
Shaft coupling flywheel on shaft coupling flywheel on axle flywheel, left half axle right-hand member and the spindle nose kept left in the bent axle of high order end is connected, and right half
Shaft coupling flywheel on shaft coupling flywheel on axle left end and the spindle nose kept right in the bent axle of low order end is connected.
6. high frequency according to claim 5 is with position to thorn machine, it is characterised in that:The shaft coupling flywheel side has breach,
Indentation, there is detachably provided with balancing weight.
7. the high frequency according to claim any one of 1-4 is with position to thorn machine, it is characterised in that:The acupuncture drive device
Including an acupuncture drive motor, once transmission shaft component is provided with main drive gear and the lower drive shaft component and acupuncture drive
The pto connection of dynamic motor, another lower drive shaft component is provided with from travelling gear, main drive gear with from biography
Moving gear is meshed and its gearratio is 1;Transmission shaft component is provided with the 3rd travelling gear, another upper transmission shaft component on one
Provided with the 4th travelling gear, the 3rd travelling gear is meshed with the 4th travelling gear and its gearratio is 1;Provided with main drive gear
Lower drive shaft component one end connected by upper transmission shaft component one end of transmission mechanism and homonymy.
8. the high frequency according to claim any one of 1-4 is with position to thorn machine, it is characterised in that:The net feeding mechanism includes
Send net dolly, send net drive device and two are sent net roller;Net dolly is sent to include the first car body and installed in the first vehicle bottom
First wheel, first guide rail of the bottom of the frame provided with front and rear trend, the first wheel is on the first guide rail and can led along first
Rail is rolled;Send net drive device on the first car body, two are sent net roller to may be rotatably mounted on the first car body, and two are sent net roller
With sending net drive device to be connected.
9. the high frequency according to claim any one of 1-4 is with position to thorn machine, it is characterised in that:The draw-off mechanism includes
Pull dolly, drawing drive device and two pulling rolls;Pulling dolly includes the second car body and installed in the second vehicle bottom
Second wheel, second guide rail of the bottom of the frame provided with front and rear trend, the second wheel is on the second guide rail and can led along second
Rail is rolled;Drive device is pulled on the second car body, two pulling rolls may be rotatably mounted on the second car body, two pulling rolls
With drawing drive device drive connection.
10. the high frequency according to claim any one of 1-4 is with position to thorn machine, it is characterised in that:The frame is provided with extremely
Web plate lifter is shelled under few one, lower stripping web plate is in above lower stripping web plate lifter, the power of each lower stripping web plate lifter is defeated
Go out the lower stripping web plate of end connection connection;Frame is in upper stripping web plate liter provided with web plate lifter, upper stripping web plate is shelled at least one
Drop below device, web plate is shelled in the clutch end connection connection of each upper stripping web plate lifter.
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CN106087259A (en) * | 2016-08-05 | 2016-11-09 | 郑州纺机工程技术有限公司 | A kind of high-speed dual-shaft guides dystopy Double felting needle felting machine |
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Address after: 515000, northeast of Xing'an Road and Haihe Road, Wanji Industrial Zone, Longhu District, Shantou City, Guangdong Province Patentee after: Guangdong Sanhui Nonwoven Technology Co.,Ltd. Address before: 515000, northeast of Xing'an Road and Haihe Road, Wanji Industrial Zone, Longhu District, Shantou City, Guangdong Province Patentee before: SHANTOU SANFAI NONWOVEN MACHINERY FACTORY, LTD. |