A kind of composition of ceramic corrosion-resistant abrasion coating and preparation method thereof
Technical field
The invention belongs to paint field, and in particular to a kind of ceramic anticorrosion antiwear two-component coating, more particularly to a kind of to answer
For oil pipeline, ship deck, it is necessary to anti-corrosion, the coating in wear-resisting field.
Background technology
Coating is important metal protection measure.General coating is by resin, filler, auxiliary agent, solvent composition.It is special to apply
Material, can it is solvent-free and as powdery paints.But no matter which kind of type coatings, determine the most important performance of coating is resin with filling out
Material.This means that change resin and filler can just change the performance of coating.
With the change of use environment, there are more requirements to coating performance, coating is not required nothing more than to be had typically to metal
Anti-corrosion protection effect, also require some special functions.For example:Wearability etc., to meet the particular/special requirement of some occasions.Example
Such as, transport containing fine husky pipeline, ship deck, the coating in terms of grinding machinery.
To meet coating in abrasion and the use of corrosive environment, from the composition analysis of coating, it is necessary to change resin or filler,
Or change resin simultaneously with filler to adapt to its use in abrasion and corrosive environment.
In the coating used, epoxy resin is most important anticorrosive paint.Epoxy resin includes bisphenol-A epoxy tree
Fat, bisphenol F epoxy resin and novolac epoxy resin etc..
Novolac epoxy resin has high rigidity, high temperature resistant and acid and alkali-resistance, wear-resisting advantage.
Bisphenol A epoxide resin has viscosity small, the features such as discharging stress.
Bisphenol F epoxy resin pliability is good, and viscosity is low, and stress response to external world is fast.
Exactly difference of these resins on molecular structure, different effects are shown to stress from abrasion.Put into practice table
It is bright:The species of its antiseptic property and stress and the epoxy resin used, molecular weight has close relationship;The larger epoxy of molecular weight
In general, the contraction of generation is smaller for resin, and the stress of generation is smaller.
During the abrasion of coating, the wearability of the filler meeting strong influence coating in coating.It is especially different
The synergistic result of the combination collocation of filler can influence the abrasion of coating.In existing patent and document, to using filler
Resistance to abrasion is improved to have been reported.For example, patent CN104130662A.But these only account for its fillibility, and have ignored and fill out
Effect between material and resin.
Meanwhile, the consistency and elasticity of resin in itself can also influence abrasion performance.In general, coating hardness is higher, wear-resisting
Consumption is better;Elasticity is bigger, and wearability is better.According to such basic understandings, people are trying hard to design wear-resisting and corrosion-resistant painting
Layer.
In conventional wear-resistant paint, people often notice the pliability of coating, big more options polyurethane coating, still
In terms of antiseptic property, compared with epoxy resin, also there is a certain distance in polyurethane coating, and epoxy resin is designed into one kind
The coating of wear-and corrosion-resistant is the major issue for needing to solve.
The content of the invention
The invention aims to overcome the problem of above-mentioned prior art is present, there is provided a kind of ceramic corrosion-resistant abrasion coating
Composition and preparation method thereof.
To achieve the above object, the present invention strengthens anti-corrosion and anti-wear performance by using ceramic powder, and combines workability,
Take into full account that coating and base material are acted on, ceramic particle is acted on resin, a kind of group of ceramic corrosion-resistant abrasion coating of design studies
Compound.
The present invention realizes that the technical scheme that purpose is used is:
A kind of composition of ceramic corrosion-resistant abrasion coating, by component A and B component A in mass ratio:B=(5-10):1 composition,
Wherein component A is by mass percentage 30-50% by blending epoxy, and mixed solvent is 20-35%, and ceramic powder mixture is
25-48%, mixed aid is 1-5%, and silane coupler constitutes for 1-5%;B component is the composition of organic compounds containing nitrogen,
In mass ratio by nitrogenous salicyclic acid derivatives:Nitrogenous phenol derivatives=1:2 compositions.
Described blending epoxy is the mixing of novolac epoxy resin, bisphenol A epoxide resin and bisphenol F epoxy resin
Thing, its mixture quality ratio is arbitrary proportion, if being used under normal temperature, and its mixing quality ratio is novolac epoxy resin:Bisphenol-A epoxy
Resin:Bisphenol F epoxy resin=1:8:3;If the temperature more than 100 DEG C is used, its mixing quality compares novolac epoxy resin:It is double
Phenol A epoxy resin:Bisphenol F epoxy resin=9:3:2.
The molecular weight of described novolac epoxy resin is 500-10000, and the molecular weight of bisphenol A epoxide resin is 1000-
5000, the molecular weight of Bisphenol F is 2000-5000.
Described ceramic powder mixture is by Al2O3、KAlSi3O8、KAl2[AlSi3O10](OH)2And CaMgSi2O6Composition, its
Mixing quality ratio is Al2O3:KAlSi3O8:KAl2[AlSi3O10](OH)2:CaMgSi2O6=10:2:3:5.
Described mixed solvent is made up of cyclohexanone, dimethylbenzene, butanol and butyl glycol ether, and its mixing quality ratio is hexamethylene
Ketone:Dimethylbenzene:Butanol:Butyl glycol ether=10:4:1:0.2.
Described mixed aid is made up of octanol, linseed oil and butyl acetate, and its mixing quality ratio is pungent
Alcohol:Linseed oil:Butyl acetate=10:1:0.3.
Described silane coupler refers to the silane coupler containing epoxy radicals, and the feature of its molecular structure is:
Wherein R is alkyl, and carbon number is 1-5.
Described nitrogenous salicyclic acid derivatives refer to that at a temperature of 80 DEG C salicylic acid first reacts 4h with diethylenetriamine,
Then the product that carboxylic acid is warming up to obtained by 100 DEG C, reaction 4h is added, its course of reaction is with reaction molecular formula:
Wherein R is alkyl, and its carbon number is more than 7.
Described phenol derivatives refers to the phenol and formaldehyde that alkyl is connected with phenyl ring, polyamines under the catalysis of acetic acid,
The product of acquisition is reacted at a temperature of 80 DEG C, its course of reaction and molecular formula are:
Wherein n=1-4, R are alkyl, and its carbon number is more than 7.
To achieve the above object, another technical scheme of the present invention is:
A kind of preparation method of the composition of ceramic corrosion-resistant abrasion coating, comprises the following steps:
1st, the blending epoxy in component A, mixed solvent, ceramic powder mixture and mixed aid are distinguished in mass ratio
Matched, be well mixed, it is standby;
2nd, at 50 DEG C of temperature and 1000r/min rotating speed, ceramic powder mixture is placed on three-roll grinder and ground
It it is 0.1-5 μm to particle diameter;
3rd, by the blending epoxy in component A, mixed solvent, ceramic powder mixture, mixed aid, silane coupler is pressed
According to mass percent mixing, filter, packaging is standby;
4th, each material in B component is mixed by proportioning, packed, it is standby;
5th, it will be mixed with the component A and B component got ready according to mass ratio, obtain ceramic corrosion-resistant abrasion coating.
The present invention has the special feature that compared with prior art to be mainly with beneficial effect:
1st, using hybrid ceramic powder, with reference to workability, take into full account that ceramic particle is acted on resin, strengthen anti-corrosion and resistance to
Grind performance.
2nd, the salt fog time of coating of the invention can reach 6000h, and abrasion can reach 1g/1000r.With prior art phase
Than increasing.
Embodiment
With reference to specific embodiment, the present invention is expanded on further.It should be understood that these embodiments be merely to illustrate and without
In limitation the scope of the present invention.In addition, it is to be understood that after the content of the invention lectured has been read, those skilled in the art can be with
The present invention is made various changes or modifications, these equivalent form of values equally fall within the application and depend on the model that claims are limited
Enclose.
Embodiment 1
First, the formula of composition
1st, respectively according to mixing quality than preparing blending epoxy, mixed solvent, ceramic powder mixture and mixed aid;
2nd, compositions formulated component A content by mass percentage:
3rd, compositions formulated B component content by mass percentage:Nitrogenous salicyclic acid derivatives:Nitrogenous phenol derivatives=1:
2。
4th, compositions formulated content in mass ratio:A:B=10:1.
2nd, preparation method
The blending epoxy in component A, mixed solvent, ceramic powder mixture and mixed aid are carried out respectively by proportioning
Mixing is with standby;At 50 DEG C of temperature and 1000r/min rotating speed, ceramic powder mixture is placed on three-roll grinder and ground
It it is 0.1-5 μm to particle diameter;By the blending epoxy in component A, mixed solvent, ceramic powder mixture, mixed aid, silane is even
After connection agent is proportionally mixed, filter and pack with standby;Each material in B component is mixed with standby by proportioning;Will
Proportionally mix, pack with the A and B component got ready.
3rd, beneficial effect
The present embodiment resulting composition, detects that its salt fog time is 4500h by salt spray test, wears away as 5g/1000r.
Embodiment 2
First, the formula of composition
1st, respectively according to mixing quality than preparing blending epoxy, mixed solvent, ceramic powder mixture and mixed aid;
2nd, compositions formulated component A content by mass percentage:
3rd, compositions formulated B component content by mass percentage:Nitrogenous salicyclic acid derivatives:Nitrogenous phenol derivatives=1:
2。
4th, compositions formulated content in mass ratio:A:B=5:1.
2nd, preparation method be the same as Example 1
3rd, beneficial effect
The present embodiment resulting composition, detects that its salt fog time is 6000h by salt spray test, wears away as 1g/1000r.
Embodiment 3
First, the formula of composition
1st, respectively according to mixing quality than preparing blending epoxy, mixed solvent, ceramic powder mixture and mixed aid;
2nd, compositions formulated component A content by mass percentage:
3rd, compositions formulated B component content by mass percentage:Nitrogenous salicyclic acid derivatives:Nitrogenous phenol derivatives=1:
2。
4th, compositions formulated content in mass ratio:A:B=6:1.
2nd, preparation method be the same as Example 1
3rd, beneficial effect
The present embodiment resulting composition, detects that its salt fog time is 4670h by salt spray test, wears away as 4.8g/
1000r。
Embodiment 4
First, the formula of composition
1st, respectively according to mixing quality than preparing blending epoxy, mixed solvent, ceramic powder mixture and mixed aid;
2nd, compositions formulated component A content by mass percentage:
3rd, compositions formulated B component content by mass percentage:Nitrogenous salicyclic acid derivatives:Nitrogenous phenol derivatives=1:
2。
4th, compositions formulated content in mass ratio:A:B=7:1.
2nd, preparation method be the same as Example 1
3rd, beneficial effect
The present embodiment resulting composition, detects that its salt fog time is 4860h by salt spray test, wears away as 4.5g/
1000r。
Embodiment 5
First, the formula of composition
1st, respectively according to mixing quality than preparing blending epoxy, mixed solvent, ceramic powder mixture and mixed aid;
2nd, compositions formulated component A content by mass percentage:
3rd, compositions formulated B component content by mass percentage:Nitrogenous salicyclic acid derivatives:Nitrogenous phenol derivatives=1:
2。
4th, compositions formulated content in mass ratio:A:B=8:1.
2nd, preparation method be the same as Example 1
3rd, beneficial effect
The present embodiment resulting composition, detects that its salt fog time is 4950h by salt spray test, wears away as 4g/1000r.
Embodiment 6
First, the formula of composition
1st, respectively according to mixing quality than preparing blending epoxy, mixed solvent, ceramic powder mixture and mixed aid;
2nd, compositions formulated component A content by mass percentage:
3rd, compositions formulated B component content by mass percentage:Nitrogenous salicyclic acid derivatives:Nitrogenous phenol derivatives=1:
2。
4th, compositions formulated content in mass ratio:A:B=9:1.
2nd, preparation method be the same as Example 1
3rd, beneficial effect
The present embodiment resulting composition, detects that its salt fog time is 5190h by salt spray test, wears away as 3.7g/
1000r。
Embodiment 7
First, the formula of composition
1st, respectively according to mixing quality than preparing blending epoxy, mixed solvent, ceramic powder mixture and mixed aid;
2nd, compositions formulated component A content by mass percentage:
3rd, compositions formulated B component content by mass percentage:Nitrogenous salicyclic acid derivatives:Nitrogenous phenol derivatives=1:
2。
4th, compositions formulated content in mass ratio:A:B=6.5:1.
2nd, preparation method be the same as Example 1
3rd, beneficial effect
The present embodiment resulting composition, detects that its salt fog time is 5360h by salt spray test, wears away as 3.2g/
1000r。
Embodiment 8
First, the formula of composition
1st, respectively according to mixing quality than preparing blending epoxy, mixed solvent, ceramic powder mixture and mixed aid;
2nd, compositions formulated component A content by mass percentage:
3rd, compositions formulated B component content by mass percentage:Nitrogenous salicyclic acid derivatives:Nitrogenous phenol derivatives=1:
2。
4th, compositions formulated content in mass ratio:A:B=7.5:1.
2nd, preparation method be the same as Example 1
3rd, beneficial effect
The present embodiment resulting composition, detects that its salt fog time is 5580h by salt spray test, wears away as 2.6g/
1000r。
Embodiment 9
First, the formula of composition
1st, respectively according to mixing quality than preparing blending epoxy, mixed solvent, ceramic powder mixture and mixed aid;
2nd, compositions formulated component A content by mass percentage:
3rd, compositions formulated B component content by mass percentage:Nitrogenous salicyclic acid derivatives:Nitrogenous phenol derivatives=1:
2。
4th, compositions formulated content in mass ratio:A:B=8.5:1.
2nd, preparation method be the same as Example 1
3rd, beneficial effect
The present embodiment resulting composition, detects that its salt fog time is 5750h by salt spray test, wears away as 1.9g/
1000r。
Embodiment 10
First, the formula of composition
1st, respectively according to mixing quality than preparing blending epoxy, mixed solvent, ceramic powder mixture and mixed aid;
2nd, compositions formulated component A content by mass percentage:
3rd, compositions formulated B component content by mass percentage:Nitrogenous salicyclic acid derivatives:Nitrogenous phenol derivatives=1:
2。
4th, compositions formulated content in mass ratio:A:B=9.5:1.
2nd, preparation method be the same as Example 1
3rd, beneficial effect
The present embodiment resulting composition, detects that its salt fog time is 5920h by salt spray test, wears away as 1.3g/
1000r。
Described above is only the preferred embodiment of the present invention, it should be pointed out that:Come for those skilled in the art
Say, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should be regarded as
Protection scope of the present invention.