CN105252645B - A kind of device quickly stirred for concrete - Google Patents

A kind of device quickly stirred for concrete Download PDF

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Publication number
CN105252645B
CN105252645B CN201510546540.4A CN201510546540A CN105252645B CN 105252645 B CN105252645 B CN 105252645B CN 201510546540 A CN201510546540 A CN 201510546540A CN 105252645 B CN105252645 B CN 105252645B
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Prior art keywords
concrete
rotary shaft
groove
rotating disk
quickly stirred
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CN105252645A (en
Inventor
朱宏庆
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Bengbu Fangzhen Commercial Concrete Co Ltd
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Bengbu Fangzhen Commercial Concrete Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/14Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
    • B28C5/146Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis with several stirrers with parallel shafts in one container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0862Adaptations of mixing containers therefor, e.g. use of material, coatings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

The invention discloses a kind of device quickly stirred for concrete, including:Mixing drum;Agitating unit, respectively the agitating unit include rotary shaft and multiple rotating disks, multiple rotating disks be respectively mounted on the rotating shaft and in a row distribution;Multiple grooves are equipped with the peripheral side of each rotating disk;Driver element, is connected inside with the into and out mixing drum of groove in driving rotating disk with rotary shaft.Good mixing effect of the present invention, mixing efficiency is high, and simple in construction, easy to operate, cost is low.

Description

A kind of device quickly stirred for concrete
Technical field
The present invention relates to production concrete equipment technical field, more particularly to a kind of dress quickly stirred for concrete Put.
Background technology
Recently as the propulsion of urbanization process, increasing city and rural area all start large-scale basis facility and built If.Concrete is a kind of very common construction material, is largely used to building field.Particularly concrete can be used for according to work Journey needs production different size, the brick of intensity, and discarded concrete brick can also be recycled, the volume comprehensive utilization of increased resource Rate.
Concrete is the construction material for being widely used in civil engineering, and binder materials is made with cement, and sand, masonry gather materials;With Water coordinates by a certain percentage, it is agitated, shaping, maintenance and obtain.The later stage stirring of concrete is extremely important, if stirring is uneven, Then directly affect its performance.
In Chinese Patent Application No.:A kind of concrete central mix plant is disclosed in CN201310591871.0, including:Carry The feed paddle machine of longitudinal agitating shaft;Connect the vibro-grinding device of the feed paddle machine outlet;And connect the vibro-grinding device The discharging mixer with horizontal agitating shaft of outlet, discharging mixer carries observation window, and the outlet of discharging mixer carries Hermatic door.The technical scheme mixing effect is not ideal enough, is further improved.
The content of the invention
In order to solve technical problem present in background technology, the present invention, which is proposed, a kind of quickly to be stirred for concrete Device, more preferably, use more facilitates stirring and mixing effect.
A kind of device quickly stirred for concrete, including:
Mixing drum;
Agitating unit, respectively the agitating unit is including in horizontally disposed rotary shaft and multiple rotating disks, multiple rotating disks are respectively mounted It is distributed on the rotating shaft and in a row;Multiple grooves are equipped with the peripheral side of each rotating disk;
Driver element, the driver element is connected with the into and out mixing drum of groove in driving rotating disk with rotary shaft It is internal.
It is preferred that, between the center line of line and groove of the groove between rotating disk midpoint one end and rotating disk midpoint Angle is β, and β is 10-80 degree.
It is preferred that, the center line of two rotating disks of arbitrary neighborhood is not conllinear.
It is preferred that, along the length direction of rotary shaft, the center line of the 1st, the 3rd, the 5th ... and n-th rotating disk is total to Line, is respectively positioned in first straight line;2nd, the 4th, the 6th ... and the centerline collineation of m-th rotating disk, are respectively positioned on second straight On line;And above-mentioned first straight line and second straight line are distributed in the both sides for rotating shaft centre line respectively;Wherein, N=2X-1, M=2X, X >=1, X is integer.
It is preferred that, the one end of the groove away from center of turntable line is provided with extension, the center line side of the extension along groove To setting, the groove is in communication with the outside by extension.
It is preferred that, in addition to:Container, tumbler, the tumbler are installed on the rotating shaft and rotated with rotary shaft and is connected, should Medium temporarily providing room is provided with inside tumbler, the medium temporarily providing room passes through pipeline and reservoir;
In the rotary shaft medium receiving space, the medium receiving space and medium temporarily providing room are provided with along its centerline direction Connection;
The inside of at least one rotating disk is provided with least one groove on flow of media passage, above-mentioned rotating disk and passes through above-mentioned medium Circulation passage is connected with medium receiving space.
It is preferred that, the quantity of agitating unit is that the rotation direction of the rotary shaft in two, two agitating units is opposite.
It is preferred that, in addition to:Power unit, the power unit is connected with rotary shaft, to drive rotary shaft along wherein The direction displacement of heart line.
It is preferred that, the composition and percentage by weight of the material of the mixing drum are:C:2.1-2.2%, Mn:0.4-0.5%, Si:1.22-1.26%, Cr:12-13%, Mg:1.2-1.5%, B:0.4-0.5%, Mo:3-3.5%, Re:0.2— 0.3%th, S:≤ 0.02%, P:≤ 0.02%;Surplus is Fe.
It is preferred that, the composition and percentage by weight of the material of the mixing drum are:C:2.15%th, Mn:0.46%th, Si: 1.24%th, Cr:12.4%th, Mg:1.4%th, B:0.45%th, Mo:3.2%th, Re:0.26%th, S:0.01%th, P:0.01%;Surplus For Fe.
The tissue and performance of rich chromium cast iron in the sense that, depend primarily on the content of chromium and carbon.During high-carbon low-chromium, Its eutectic carbide is M3C;During low-carbon high-chromium, its eutectic carbide is M23C6;Carbon suitably coordinates with chromium can then obtain preferable M7C3, M7C3Hardness up to 1200~1800HV, hexagonal crystal system, the isolated distribution of this carbide, in nodular and chrysanthemum shape and worm Shape, the effect of isolating to matrix is smaller, and the toughness of rich chromium cast iron is preferable.Carbon amounts determines carbide quantity, as phosphorus content increases, Carbide quantity will be increased, wearability is improved.But reduced as phosphorus content increases solid solution alloy element in matrix, matrix is obtained not To reinforcing, quenching degree is caused to reduce;Comprehensive analysis, C:2.1-2.2%, Cr:12-13%.
C:Stable compound is formed with Fe, Cr, Mn, its hardness and wearability are improved by being heat-treated;C and other elements Synergy is produced, the combination property of mixing drum is improved.
Mn:Be intensified element, incorporate ferrite, strengthen matrix, can thinning microstructure, improve the intensity of mixing drum, hardness, Wearability.
Cr:The quenching degree of material is improved, can effectively prevent the graphite of free state from producing, common cementite is changed into alloy Cementite, can make the surface of mixing drum consistent with internal hardness, to improve the intensity and hardness that mixing drum is overall, with good Good corrosion resistance and antioxygenic property, prevent graphitization, improve quenching degree.
Si:General w (Si) controls are between 0.5%~1.3%, with the further investigation of rich chromium cast iron, and majority control exists 1.2~1.3%, when especially producing wet-milling casting, what silicon was controlled reaches the standard grade, to improve corrosion resistance.Higher silicon is conducive to improving The Production Practice of Casting Technologies of cast iron, such as mobility, beneficial to deoxidation;Improve eutectic carbide shape;Increase eutectic carbide quantity, silicon It is more than the affinity of chromium and iron with the affinity of iron;Strengthen the advantageous effects such as matrix, when silicon amount transfinites, quenching degree deficiency will Cause the wearability of influence material;Therefore, comprehensive analysis, Si:1.22-1.26%.
Mo:Carbide is partly into rich chromium cast iron, a part dissolves in austenite, in Hypoeutectic high-chromium white cast iron In, the molybdenum dissolved in austenitic matrix is mainly raising quenching degree, can effectively suppress cementite aggregation, strengthen austenite group Knit, make intensity and hardness increase, strain-hardening performance enhancement, so as to improve abrasion-resistance.
B:Crystal grain thinning, especially eutectic carbide;Improve quenching degree.
Re:Improve the toughness and wearability of mixing drum.
In the present invention, concrete is added in mixing drum, drives rotary shaft and rotating disk to rotate using driver element, rotating disk is allowed On groove constantly pass in and out inside mixing drum, when groove is to bottom offset, concrete enter groove in, when groove is gradually increasing, Concrete gradually flows out out of groove, is thus constantly flipped up lower concrete, realizes top and lower concrete Constantly mixing, mixing efficiency is high, good mixing effect;Increase power unit, allow centerline direction displacement of the rotating disk along rotary shaft, It is achieved in that left and right directions is mixed, further improves the mixed effect of concrete;By the composition design of mixing drum, raising is stirred Mix the service life of cylinder;Whole device, simple in construction, easy to operate, cost is low.
Brief description of the drawings
Fig. 1 is structural representation of the invention;
Fig. 2 is the right view after the rotating disk amplification in Fig. 1 of the present invention.
Embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the application can phase Mutual combination;Below with reference to the accompanying drawings and in conjunction with the embodiments the present invention is elaborated.
Reference picture 1,2:
A kind of device quickly stirred for concrete proposed by the present invention, including:
Mixing drum 1;
Agitating unit, respectively the agitating unit is including in horizontally disposed rotary shaft 2 and multiple rotating disks 3, multiple rotating disks 3 are pacified It is distributed in rotary shaft 2 and in a row;Multiple grooves 4 are equipped with the peripheral side of each rotating disk 3;In the present embodiment, rotate Axle 2 is horizontally disposed with, and is placed in the inside of mixing drum 1, naturally it is also possible to only allow the middle part of rotary shaft 2 to be placed in mixing drum 1, two ends The outside of mixing drum 1 is extended to, its two ends rotates with the barrel of mixing drum 1 and is connected.
Driver element, the driver element is connected with rotary shaft 2 and stirred so that the groove 4 in driving rotating disk 3 is into and out Mix inside cylinder 1;In the present embodiment, driver element can be motor.
Concrete is added in the mixing drum 1, drives rotary shaft 2 and rotating disk 3 to rotate using driver element, is allowed on rotating disk 3 Groove 4 is constantly inside turnover mixing drum 1, and when groove 4 is to bottom offset, concrete enters in groove 4, when groove 4 is gradually increasing, Concrete is gradually flowed out out of groove 4, and lower concrete is thus constantly flipped up, in realization by such iterative cycles Side is constantly mixed with lower concrete, and mixing efficiency is high, good mixing effect.
In order to further improve in mixed effect, the present embodiment, the groove 4 is close to the midpoint one end of rotating disk 3 and the midpoint of rotating disk 3 Between line and groove 4 center line between angle be β, β is 10-80 degree, and general β takes 30-60 degree;With reference to Fig. 2, rotating disk 3 rotate counterclockwise, and groove 4 is not being radially arranged along rotating disk 3, but are set into skewed, form angle β, pass through So design, facilitate concrete to enter in groove 4, slid while slowing down concrete out of groove 4, the concrete allowed in groove 4 The bigger height of lifting, it is so further to improve mixed effect.
In order to further improve in mixed effect, the present embodiment, the center line of two rotating disks 3 of arbitrary neighborhood is not conllinear; With reference to Fig. 2, the concrete in groove 4 can produce impact when being slid from groove 4, drive concrete to be spread to surrounding, if adjacent The inner concrete of groove 4 in two rotating disks 3 slides simultaneously, while if impact, meeting reciprocal influence is unfavorable for concrete to four Week diffusion, by above-mentioned design, beneficial to concrete to around spreading, improves mixed effect.
In order to further improve in mixed effect, the present embodiment, along the length direction of rotary shaft 2, the 1st, the 3rd, the 5th The centerline collineation of individual ... and n-th rotating disk 3, is respectively positioned in first straight line;2nd, the 4th, the 6th ... and m-th The centerline collineation of rotating disk 3, is respectively positioned in second straight line;And above-mentioned first straight line and second straight line are distributed in rotary shaft 2 respectively The both sides of center line;Wherein, N=2X-1, M=2X, X >=1, X are integer;So concrete also allows for, to around spreading, mixing It is more uniform;Total operates steadily simultaneously, stress equalization, reduction abrasion, improves service life;Rotating disk 3 is distributed in not Same height, this makes it possible to be overturn using groove 4 to the concrete of different height, further improves mixing effect Really.
In order to further improve in mixed effect, the present embodiment, the one end of the groove 4 away from the center line of rotating disk 3, which is provided with, prolongs Extending portion 5, centerline direction of the extension 5 along groove 4 is set, and the groove 4 is in communication with the outside by extension 5;Pass through increase Extension 5, slows down the slip velocity of the inner concrete of groove 4, while can be more mixed using storage in extension 5 and groove 4 Solidifying soil, can so lift more concrete, further improve mixed effect.
The present embodiment also includes:Container 6, tumbler 7, the tumbler 7 are arranged in rotary shaft 2 and rotated with rotary shaft 2 Connection, the inside of tumbler 7 is provided with medium temporarily providing room 8, and the medium temporarily providing room 8 is connected by pipeline 9 with container 6;Rotate Part 7 is placed in inside mixing drum 1, it is of course also possible to allow one end of rotary shaft 2 to extend to the outside of mixing drum 1, so allows tumbler 7 are arranged on the end, and such tumbler 7 can be just placed in outside mixing drum 1.
Medium receiving space 10 is provided with along its centerline direction in the rotary shaft 2, the medium receiving space 10 and medium are temporary Space 8 is deposited to connect.
The inside of at least one rotating disk 3 is provided with flow of media passage 11, and at least one groove 4 is by upper on above-mentioned rotating disk 3 Mass flow circulation passage 11 is given an account of to connect with medium receiving space 10;In order to improve mixed effect, it can allow on each rotating disk 3 and be designed with Flow of media passage 11, while allowing flow of media passage 11 to be connected with corresponding groove 4, what is so mixed is more uniform.
Need to add other materials, such as water in ready-mixed concrete, water is added in container 6, water enters through piping 9 and is situated between Matter temporarily providing room 8, then sequentially enters medium receiving space 10, flow of media passage 11, is finally discharged out of groove 4, so Water can enter in lower concrete, and compared to relatively directly water is passed through in mixing drum 1, mixed effect is greatly improved.
In order to further improve in mixed effect, the present embodiment, during the quantity of agitating unit is two, two agitating units Rotary shaft 2 rotation direction it is opposite;So advantageously overturn in concrete, improve mixed effect, also improve mixing Efficiency.
In order to further improve mixed effect, the present embodiment also includes:
Power unit, the power unit is connected with rotary shaft 2, to drive rotary shaft 2 along its centerline direction displacement; In the present embodiment, power unit includes support A and telescoping cylinder, and rotary shaft 2 is rotated with support A and is connected, and branch is driven using telescoping cylinder Frame A drives the horizontal displacement of rotary shaft 2, so allows the concrete of horizontal direction to mix, greatly improves mixed effect.In order to just In rotator shift, so, moving resistance can be reduced on rotating disk 3 along the multiple through holes of its centerline direction setting, improves mixing Effect.
Embodiment 1, with reference to Fig. 1:
In the present embodiment, the composition and percentage by weight of the material of the mixing drum 1 are:C:2.15%th, Mn:0.46%th, Si: 1.24%th, Cr:12.4%th, Mg:1.4%th, B:0.45%th, Mo:3.2%th, Re:0.26%th, S:0.01%th, P:0.01%;Surplus For Fe.Intensity, hardness, the wearability of mixing drum in the present embodiment are good, and service life was up to 8000 hours or so.
Embodiment 2, with reference to Fig. 1:
In the present embodiment, the composition and percentage by weight of the material of the mixing drum 1 are:C:2.1%th, Mn:0.5%th, Si: 1.22%th, Cr:13%th, Mg:1.2%th, B:0.5%th, Mo:3%th, Re:0.3%th, S:0.02%th, P:0.08%;Surplus is Fe.This Intensity, hardness, the wearability of mixing drum 1 in embodiment are good, and service life was up to 7500 hours or so.
Embodiment 3, with reference to Fig. 1:
In the present embodiment, the composition and percentage by weight of the material of the mixing drum 1 are:C:2.2%th, Mn:0.4%th, Si: 1.26%th, Cr:12%th, Mg:1.5%th, B:0.4%th, Mo:3.5%th, Re:0.2%th, S:0.08%th, P:0.02%;Surplus is Fe. Intensity, hardness, the wearability of mixing drum 1 in the present embodiment are good, and service life was up to 7600 hours or so.
Embodiment 4, with reference to Fig. 1:
In the present embodiment, the composition and percentage by weight of the material of the mixing drum 1 are:C:2.16%th, Mn:0.48%th, Si: 1.24%th, Cr:12.2%th, Mg:1.28%th, B:0.45%th, Mo:3.3%th, Re:0.24%th, S:0.05%th, P:0.08%;Surplus For Fe.Intensity, hardness, the wearability of mixing drum 1 in the present embodiment are good, and service life was up to 7800 hours or so.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.

Claims (9)

1. a kind of device quickly stirred for concrete, it is characterised in that including:
Mixing drum (1);
Agitating unit, respectively the agitating unit is including being in horizontally disposed rotary shaft (2) and multiple rotating disks (3), and multiple rotating disks (3) are It is distributed in rotary shaft (2) and in a row;Multiple grooves (4) are equipped with the peripheral side of each rotating disk (3);
Driver element, the driver element is connected into and out with the groove (4) in driving rotating disk (3) with rotary shaft (2) Mixing drum (1) is internal;
Also include:Container (6), tumbler (7), the tumbler (7), which is arranged in rotary shaft (2) and rotated with rotary shaft (2), to be connected Connect, medium temporarily providing room (8) is provided with inside the tumbler (7), the medium temporarily providing room (8) is connected by pipeline (9) and container (6) It is logical;
In the rotary shaft (2) medium receiving space (10), the medium receiving space (10) and medium are provided with along its centerline direction Temporarily providing room (8) is connected;
The inside of at least one rotating disk (3) is provided with least one groove (4) on flow of media passage (11), above-mentioned rotating disk (3) and led to Above-mentioned flow of media passage (11) is crossed to connect with medium receiving space (10).
2. the device according to claim 1 quickly stirred for concrete, it is characterised in that the groove (4) is close to be turned Line between the one end and rotating disk (3) midpoint at disk (3) midpoint and the angle between the center line of groove (4) are β, and β is 10-80 Degree.
3. the device according to claim 1 quickly stirred for concrete, it is characterised in that two rotating disks of arbitrary neighborhood (3) center line is not conllinear.
4. the device according to claim 3 quickly stirred for concrete, it is characterised in that along the length of rotary shaft (2) Direction is spent, the 1st, the 3rd, the 5th ... and the centerline collineation of n-th rotating disk (3) are respectively positioned in first straight line;2nd Individual, the 4th, the centerline collineation of the 6th ... and m-th rotating disk (3), are respectively positioned in second straight line;And above-mentioned first straight line It is distributed in the both sides of rotary shaft (2) center line respectively with second straight line;Wherein, N=2X-1, M=2X, X >=1, X are integer.
5. the device according to claim 1 quickly stirred for concrete, it is characterised in that the groove (4) is remote to be turned One end of disk (3) center line is provided with extension (5), and centerline direction of the extension (5) along groove (4) is set, the groove (4) It is in communication with the outside by extension (5).
6. the device according to claim 1 quickly stirred for concrete, it is characterised in that the quantity of agitating unit is Two, the rotation direction of the rotary shaft (2) in two agitating units is opposite.
7. the device according to claim 1 quickly stirred for concrete, it is characterised in that also including power unit, The power unit is connected with rotary shaft (2), to drive rotary shaft (2) along its centerline direction displacement.
8. it is used for the device that concrete is quickly stirred according to claim 1-7 any one, it is characterised in that the stirring Cylinder (1) material composition and percentage by weight be:C:2.1-2.2%, Mn:0.4-0.5%, Si:1.22-1.26%, Cr:12-13%, Mg:1.2-1.5%, B:0.4-0.5%, Mo:3-3.5%, Re:0.2-0.3%, S:≤ 0.02%, P:≤ 0.02%;Surplus is Fe.
9. the device according to claim 8 quickly stirred for concrete, it is characterised in that the material of the mixing drum (1) The composition and percentage by weight of matter be:C:2.15%th, Mn:0.46%th, Si:1.24%th, Cr:12.4%th, Mg:1.4%th, B: 0.45%th, Mo:3.2%th, Re:0.26%th, S:0.01%th, P:0.01%;Surplus is Fe.
CN201510546540.4A 2015-08-31 2015-08-31 A kind of device quickly stirred for concrete Active CN105252645B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201510546540.4A CN105252645B (en) 2015-08-31 2015-08-31 A kind of device quickly stirred for concrete

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CN105252645A CN105252645A (en) 2016-01-20
CN105252645B true CN105252645B (en) 2017-10-20

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4823255B1 (en) * 1970-04-27 1973-07-12
US3999889A (en) * 1975-10-23 1976-12-28 Exxon Research And Engineering Company Mixing head
CN201516335U (en) * 2009-09-24 2010-06-30 王欢 High-efficiency liquid mixing stirrer
CN202318572U (en) * 2011-11-09 2012-07-11 徐工集团工程机械股份有限公司 Novel elastic stirring blade for concrete hopper
CN103877894B (en) * 2014-03-31 2016-02-03 中南大学 A kind of high stirring intensity and high shear mixer

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