CN105252183B - Coil and the vertical welding fixture of welding plate - Google Patents
Coil and the vertical welding fixture of welding plate Download PDFInfo
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- CN105252183B CN105252183B CN201510674476.8A CN201510674476A CN105252183B CN 105252183 B CN105252183 B CN 105252183B CN 201510674476 A CN201510674476 A CN 201510674476A CN 105252183 B CN105252183 B CN 105252183B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
- Manufacture Of Motors, Generators (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
本发明涉及一种线圈与焊板的立式焊接治具，用于线圈与焊板的焊接，线圈与焊板之间通过焊片焊接，线圈的端部延伸加工出有焊接端，焊板折弯成型，其包括横板、立板及焊接端板，所述焊接治具包括底座，底座上安装有线圈安装座、焊板安装座及位于线圈安装座与焊板安装座之间的电极，线圈安装座上安装有支撑柱，线圈套置于支撑柱上，线圈的焊接端置于电极的上端，所述焊板安装座的前侧通过定位块安装焊板，定位块通过螺杆与焊板安装座活动连接，定位块的侧面安装有置于焊板上方的定位杆，螺杆的端部安装有转盘，焊板的横板置于电极的上端并位于焊接端的下方。
The invention relates to a vertical welding jig for a coil and a welding plate, which is used for welding the coil and the welding plate. Bending forming, which includes a horizontal plate, a vertical plate and a welding end plate. The welding fixture includes a base on which a coil mounting seat, a welding plate mounting seat and an electrode located between the coil mounting seat and the welding plate mounting seat are installed. A support column is installed on the coil mounting seat, the coil sleeve is placed on the support column, the welding end of the coil is placed on the upper end of the electrode, the welding plate is installed on the front side of the welding plate mounting seat through a positioning block, and the positioning block is connected to the welding plate through a screw rod. The mounting seat is movably connected, the side of the positioning block is equipped with a positioning rod placed above the welding plate, the end of the screw rod is equipped with a turntable, and the horizontal plate of the welding plate is placed on the upper end of the electrode and below the welding end.
Description
技术领域 technical field
本发明涉及焊接技术领域，特别涉及焊接工装。 The invention relates to the technical field of welding, in particular to a welding tool.
背景技术 Background technique
如图1所示，被焊接的工件包括线圈1及焊板2，线圈1的端部延伸加工一焊接端101；焊接焊板2折弯成型，其包括横板201、立板202及焊接端板203，横板201及焊接端板203分别与立板202垂直。目前，将焊接端101与焊接端板203通过焊片3焊接时，由于缺少合适的定位工装，焊接时无法对线圈1及焊板2进行准确定位，导致焊接效率低、废品率高。 As shown in Figure 1, the workpiece to be welded includes a coil 1 and a welding plate 2, the end of the coil 1 is extended to process a welding end 101; the welding welding plate 2 is bent and formed, which includes a horizontal plate 201, a vertical plate 202 and a welding end The plate 203 , the transverse plate 201 and the welded end plate 203 are respectively perpendicular to the vertical plate 202 . At present, when welding the welding end 101 and the welding end plate 203 through the welding piece 3, due to the lack of suitable positioning tool, the coil 1 and the welding plate 2 cannot be accurately positioned during welding, resulting in low welding efficiency and high scrap rate.
发明内容 Contents of the invention
本申请人针对现有技术的上述缺点，进行研究和改进，提供一种线圈与焊板的立式焊接治具，其巧妙、可靠地对焊接工件进行夹持，为焊接操作提供方便，大大提高焊接效率及效果，降低成本。 In view of the above-mentioned shortcomings of the prior art, the applicant researched and improved, and provided a vertical welding jig for coils and welding plates, which cleverly and reliably clamps the welding workpiece, provides convenience for welding operations, and greatly improves Welding efficiency and effect, reduce costs.
为了解决上述问题，本发明采用如下方案： In order to solve the above problems, the present invention adopts the following scheme:
一种线圈与焊板的立式焊接治具，用于线圈与焊板的焊接，线圈与焊板之间通过焊片焊接，线圈的端部延伸加工出有焊接端，焊板折弯成型，其包括横板、立板及焊接端板，所述焊接治具包括底座，底座上安装有线圈安装座、焊板安装座及位于线圈安装座与焊板安装座之间的电极，线圈安装座上安装有支撑柱，线圈套置于支撑柱上，线圈的焊接端置于电极的上端，所述焊板安装座的前侧通过定位块安装焊板，定位块通过螺杆与焊板安装座活动连接，定位块的侧面安装有置于焊板上方的定位杆，螺杆的端部安装有转盘，焊板的焊接端板置于电极的上端并位于焊接端的下方。 A vertical welding fixture for a coil and a welding plate, used for welding the coil and the welding plate, the coil and the welding plate are welded by the welding piece, the end of the coil is extended and processed to have a welding end, and the welding plate is bent and formed, It includes a horizontal plate, a vertical plate and a welding end plate. The welding fixture includes a base on which a coil mounting seat, a welding plate mounting seat and an electrode located between the coil mounting seat and the welding plate mounting seat are installed. The coil mounting seat A support column is installed on the top, the coil sleeve is placed on the support column, the welding end of the coil is placed on the upper end of the electrode, the front side of the welding plate mounting seat is installed with a welding plate through a positioning block, and the positioning block moves with the welding plate mounting seat through a screw The side of the positioning block is equipped with a positioning rod placed above the welding plate, the end of the screw rod is equipped with a turntable, and the welding end plate of the welding plate is placed on the upper end of the electrode and below the welding end.
作为上述技术方案的进一步改进： As a further improvement of the above technical solution:
所述线圈安装座的上端侧面带有L型限位检测块，限位检测块与支撑柱位于线圈安装座的同一侧，限位检测块与支撑柱之间保持有固定的检测间距。 There is an L-shaped limit detection block on the side of the upper end of the coil mounting seat, the limit detection block and the support column are located on the same side of the coil mounting seat, and a fixed detection distance is maintained between the limit detection block and the support column.
所述线圈安装座上安装有微调螺柱，微调螺柱的端部与线圈的一端触接。 A fine-tuning stud is installed on the coil mounting base, and the end of the fine-tuning stud is in contact with one end of the coil.
所述定位块的侧面安装有导杆，导杆滑动安装于焊板安装座的导向孔中。 A guide rod is installed on the side of the positioning block, and the guide rod is slidably installed in the guide hole of the welding plate mounting seat.
所述螺杆上套置有位于转盘与焊板安装座之间的弹簧。 A spring located between the turntable and the mounting seat of the welding plate is sheathed on the screw rod.
所述焊板安装座的前侧面带有安装焊板的阶梯安装槽。 The front side of the welding plate mounting seat has a stepped installation groove for installing the welding plate.
所述底座的上表面带有安装所述线圈安装座的第一限位槽及安装所述焊板安装座的第二限位槽，底座通过贯通的安装孔贯穿安装电极。 The upper surface of the base has a first limiting groove for installing the coil mounting seat and a second limiting groove for installing the welding plate mounting seat, and the base penetrates through the through mounting hole to install electrodes.
本发明的技术效果在于： Technical effect of the present invention is:
本发明的结构设计合理、巧妙，通过对线圈及焊板的可靠夹持，利于焊接操作，减小误焊，降低废品率，大大提高了焊接效率。 The structure design of the present invention is reasonable and ingenious, and through the reliable clamping of the coil and the welding plate, it is beneficial to the welding operation, reduces wrong welding, reduces the reject rate, and greatly improves the welding efficiency.
附图说明 Description of drawings
图1为焊接件的结构图。 Figure 1 is a structural diagram of the weldment.
图2为本发明的立体结构图（前侧）。 Fig. 2 is a three-dimensional structure diagram (front side) of the present invention.
图3为本发明的立体结构图（后侧）。 Fig. 3 is a three-dimensional structure diagram (rear side) of the present invention.
图4为本发明的另一立体结构图。 Fig. 4 is another perspective structure diagram of the present invention.
图5为本发明中定位块的立体结构图。 Fig. 5 is a three-dimensional structure diagram of the positioning block in the present invention.
图6为本发明中底座的立体结构图。 Fig. 6 is a three-dimensional structure diagram of the base in the present invention.
图中：1、线圈；101、焊接端；2、焊板；201、横板；202、立板；203、焊接端板；3、焊片；4、底座；401、第一限位槽；402、第二限位槽；403、安装孔；5、线圈安装座；501、限位检测块；6、焊板安装座；601、导向孔；602、阶梯安装槽；7、电极；8、支撑柱；9、定位块；10、螺杆；11、转盘； 12、导杆；13、弹簧；14、微调螺柱；15、定位杆。 In the figure: 1, coil; 101, welding end; 2, welding plate; 201, horizontal plate; 202, vertical plate; 203, welding end plate; 3, welding piece; 4, base; 401, first limit slot; 402, second limit slot; 403, installation hole; 5, coil mounting seat; 501, limit detection block; 6, welding plate mounting seat; 601, guide hole; 602, ladder mounting groove; 7, electrode; 8, Support column; 9, positioning block; 10, screw rod; 11, turntable; 12, guide rod; 13, spring; 14, fine-tuning stud; 15, positioning rod.
具体实施方式 detailed description
下面结合附图对本发明的具体实施方式作进一步说明。 The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings.
如图1所示，本实施例的线圈与焊板的立式焊接治具，用于线圈1与焊板2的焊接，线圈1与焊板2之间通过焊片3焊接，线圈1的端部延伸加工出有焊接端101，焊板2折弯成型，其包括横板201、立板202及焊接端板203。 As shown in Figure 1, the vertical welding jig for the coil and the welding plate in this embodiment is used for welding the coil 1 and the welding plate 2, the coil 1 and the welding plate 2 are welded by the welding sheet 3, and the end of the coil 1 The welded end 101 is processed from the extended part, and the welded plate 2 is bent and formed, which includes a horizontal plate 201 , a vertical plate 202 and a welded end plate 203 .
如图2、图3所示，本发明的焊接治具包括底座4，底座4上安装有线圈安装座5、焊板安装座6及位于线圈安装座5与焊板安装座6之间的电极7，线圈安装座5上安装有支撑柱8，线圈1套置于支撑柱8上，线圈1的焊接端101置于电极7的上端，焊板安装座6的前侧通过定位块9安装焊板2，定位块9通过螺杆10与焊板安装座6活动连接，定位块9的侧面安装有置于焊板2上方的定位杆15，螺杆10的端部安装有转盘11，焊板2的焊接端板203置于电极7的上端并位于焊接端101的下方。 As shown in Fig. 2 and Fig. 3, the welding jig of the present invention includes a base 4 on which a coil mounting seat 5, a welding plate mounting seat 6 and electrodes located between the coil mounting seat 5 and the welding plate mounting seat 6 are installed. 7. A supporting column 8 is installed on the coil mounting base 5, the coil 1 is placed on the supporting column 8, the welding end 101 of the coil 1 is placed on the upper end of the electrode 7, and the front side of the welding plate mounting base 6 is installed and welded through the positioning block 9. The plate 2 and the positioning block 9 are flexibly connected with the welding plate mounting seat 6 through the screw rod 10. The positioning bar 15 placed above the welding plate 2 is installed on the side of the positioning block 9, and the turntable 11 is installed on the end of the screw rod 10. The welding plate 2 The welding end plate 203 is placed on the upper end of the electrode 7 and below the welding end 101 .
如图2、图4所示，线圈安装座5的上端侧面带有L型限位检测块501，限位检测块501与支撑柱8位于线圈安装座5的同一侧，限位检测块501与支撑柱8之间保持有固定的检测间距。限位检测块501的作用是对线圈1是否符合标准进行检测，由于其与支撑柱8之间的相对位置固定，当线圈1套置于支撑柱8上后，线圈1的端部（非焊接端）恰好置于限位检测块501的L型角中，即表明线圈1合格，若不能恰好置入，则表示线圈1偏大或偏小。 As shown in Fig. 2 and Fig. 4, there is an L-shaped limit detection block 501 on the upper side of the coil mounting seat 5, and the limit detection block 501 and the support column 8 are located on the same side of the coil mounting seat 5, and the limit detection block 501 and A fixed detection distance is maintained between the support columns 8 . The function of the limit detection block 501 is to detect whether the coil 1 meets the standard. Since the relative position between it and the support column 8 is fixed, when the coil 1 is placed on the support column 8, the end of the coil 1 (non-welded end) is just placed in the L-shaped corner of the limit detection block 501, which means that the coil 1 is qualified, and if it cannot be placed just right, it means that the coil 1 is too large or too small.
如图2、图3所示，线圈安装座5上安装有微调螺柱14，微调螺柱14的端部与线圈1的一端触接。微调螺柱10用于调节线圈1的轴向安装位置，使线圈1的焊接端101恰好置于电极7的上端。 As shown in FIG. 2 and FIG. 3 , a fine-tuning stud 14 is installed on the coil mounting base 5 , and the end of the fine-tuning stud 14 is in contact with one end of the coil 1 . The fine-tuning stud 10 is used to adjust the axial installation position of the coil 1 so that the welding end 101 of the coil 1 is just placed on the upper end of the electrode 7 .
如图5所示，定位块9的侧面安装有导杆12，导杆12滑动安装于焊板安装座6的导向孔601中。导杆12用于对定位块9进行前后滑动时导向，防止其转动。 As shown in FIG. 5 , a guide rod 12 is installed on the side of the positioning block 9 , and the guide rod 12 is slidably installed in the guide hole 601 of the welding plate mounting seat 6 . The guide rod 12 is used to guide the positioning block 9 when sliding back and forth, preventing it from rotating.
如图2、图3所示，螺杆10上套置有位于转盘11与焊板安装座6之间的弹簧13，弹簧13用于保持一定的弹性张紧。 As shown in FIG. 2 and FIG. 3 , the screw 10 is sleeved with a spring 13 located between the turntable 11 and the welding plate mounting seat 6 , and the spring 13 is used to maintain a certain elastic tension.
如图4所示，焊板安装座6的前侧面带有安装焊板2的阶梯安装槽602。 As shown in FIG. 4 , the front side of the welding plate mounting seat 6 has a stepped installation groove 602 for installing the welding plate 2 .
如图6所示，底座4的上表面带有安装线圈安装座5的第一限位槽401及安装焊板安装座6的第二限位槽402，底座4通过贯通的安装孔403贯穿安装电极7。 As shown in Figure 6, the upper surface of the base 4 has a first limiting groove 401 for installing the coil mounting seat 5 and a second limiting groove 402 for installing the welding plate mounting seat 6, and the base 4 is installed through the through mounting hole 403. Electrode 7.
本发明使用时，转动转盘11将定位块9远离焊板安装座6，将焊板2放置在阶梯安装槽602中，焊板2的焊接端板203水平置于电极7的上端面；逆向转动转盘11，定位块9靠近焊板安装座6，定位杆15恰好置于焊板2的横板201的上表面，限制其上下位置；将线圈1套置于支撑柱8上，并逆时针转动，使线圈1的焊接端101的下表面与焊接端板203的上表面接近贴合；调节微调螺柱10，调节线圈1的轴向即横向位置，保证焊接端101与焊接端板203对齐；将焊片3插入焊接端101与焊接端板203之间，进行焊接即可。 When the present invention is in use, turn the turntable 11 to move the positioning block 9 away from the welding plate mounting seat 6, place the welding plate 2 in the stepped installation groove 602, and place the welding end plate 203 of the welding plate 2 horizontally on the upper end surface of the electrode 7; reverse rotation The turntable 11, the positioning block 9 is close to the welding plate mounting seat 6, the positioning rod 15 is just placed on the upper surface of the horizontal plate 201 of the welding plate 2, and its up and down position is limited; the coil 1 is placed on the supporting column 8, and rotated counterclockwise , make the lower surface of the welding end 101 of the coil 1 close to the upper surface of the welding end plate 203; adjust the fine-tuning stud 10, adjust the axial or lateral position of the coil 1, and ensure that the welding end 101 is aligned with the welding end plate 203; Insert the welding piece 3 between the welding end 101 and the welding end plate 203 and perform welding.
以上所举实施例为本发明的较佳实施方式，仅用来方便说明本发明，并非对本发明作任何形式上的限制，任何所属技术领域中具有通常知识者，若在不脱离本发明所提技术特征的范围内，利用本发明所揭示技术内容所作出局部改动或修饰的等效实施例，并且未脱离本发明的技术特征内容，均仍属于本发明技术特征的范围内。 The above examples are preferred implementations of the present invention, which are only used to illustrate the present invention for convenience, and are not intended to limit the present invention in any form. Anyone with ordinary knowledge in the technical field, if they do not depart from the present invention, Within the scope of the technical features, equivalent embodiments made with partial changes or modifications using the technical content disclosed in the present invention, and without departing from the technical features of the present invention, all still fall within the scope of the technical features of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510674476.8A CN105252183B (en) | 2015-10-16 | 2015-10-16 | Coil and the vertical welding fixture of welding plate |
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| CN201510674476.8A CN105252183B (en) | 2015-10-16 | 2015-10-16 | Coil and the vertical welding fixture of welding plate |
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| CN105252183A CN105252183A (en) | 2016-01-20 |
| CN105252183B true CN105252183B (en) | 2016-11-30 |
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| CN107275170B (en) * | 2017-06-22 | 2018-11-13 | 安徽华夏显示技术股份有限公司 | A kind of welding tooling of purple light pipe cathode cap |
| CN108115343B (en) * | 2017-12-26 | 2020-01-03 | 天津精创宏远科技发展有限公司 | Vertical welding jig for coil and welding plate |
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| FR2102726A6 (en) * | 1970-08-18 | 1972-04-07 | Peyrot Jean Pierre | |
| US5069382A (en) * | 1990-11-16 | 1991-12-03 | Solar Turbines Incorporated | Apparatus and method for producing a pressure vessel from metal tubing |
| WO2008011449A2 (en) * | 2006-07-19 | 2008-01-24 | Borgwarner Inc. | Terminal weld tab having a wire squeeze limiter |
| CN204657801U (en) * | 2015-05-05 | 2015-09-23 | 浙江正泰电器股份有限公司 | The positioning fixture of solenoid and support |
| CN205043404U (en) * | 2015-10-16 | 2016-02-24 | 无锡博进精密机械制造有限公司 | Coil and vertical welding jig who welds board |
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Inventor after: Wang Wei Inventor after: Sun Hongtai Inventor before: Yuan Yuanyuan |
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Effective date of registration: 20160826 Address after: 300300, No. 138, West Yang village, Xinli street, Dongli District, Tianjin Applicant after: TIANJIN JCHY TECHNOLOGY DEVELOPMENT CO.,LTD. Address before: 214000 Wuxi Economic Development Zone, Xishan, private industrial park B District, No. 5, No. Applicant before: WUXI BOJIN PRECISION MACHINERY MANUFACTURING Co.,Ltd. |
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