Summary of the invention
The object of the present invention is to provide a kind of punching die, during to improve the stamping die punching of prior art metal pipe material easily deform and the quality in hole low, reduce the problem of product percent of pass.
The present invention is achieved in that
Based on above-mentioned purpose, the invention provides a kind of punching die, the punch forming in multiple hole on metal pipe material, described multiple hole is arranged along the axial direction interval of described metal pipe material, and the axial line in described multiple hole is positioned at same plane, comprise upper bolster, die shoe, die shank, punch, die, guide pillar and guide pin bushing, wherein:
Described punch is installed on the lower surface of described upper bolster, and described die is installed on the upper surface of described die shoe, and described punch has multiple punching portion, and described multiple punching portion is arranged along the bearing of trend interval of the die cavity of described die; Described die is provided with multiple first forming hole, and described multiple first forming hole and described multiple punching portions one_to_one corresponding are arranged;
Described punching die also comprises angled-lift splits core-pulling mechanism, and described angled-lift splits core-pulling mechanism comprises core-pulling slide block, described core-pulling slide block is provided with multiple second forming hole, and during described punching die die sinking, described core-pulling slide block extracts the die cavity of described die out; During described punching die matched moulds, described core-pulling slide block inserts the die cavity of described die, makes described multiple second forming hole one_to_one corresponding in described multiple punching portion.
Preferably, described punching portion has installation end and the punching end for punching, and the diameter of described punching end is less than the diameter of described installation end, and described punching end and described installation end are coaxially arranged.
Preferably, described angled-lift splits core-pulling mechanism also comprises hydraulic drive mechanism, and the output of described hydraulic drive mechanism is fixedly connected with described core-pulling slide block, and described hydraulic drive mechanism reciprocatingly slides relative to described die for driving described core-pulling slide block.
Preferably, described angled-lift splits core-pulling mechanism also comprises Angle Pin, and described Angle Pin is installed on described upper bolster, and described Angle Pin and described core-pulling slide block are slidably connected.
Preferably, described punching die also has mount pad, and described mount pad is installed on the upper surface of described die shoe, and the top of described mount pad is also provided with chute, and described core-pulling slide block is positioned at described chute, and described core-pulling slide block is connected with described slide.
Preferably, described angled-lift splits core-pulling mechanism also comprises limit assembly, and described limit assembly is installed on described mount pad, and described limit assembly is used for preventing described core-pulling slide block from skidding off described chute outwardly.
Preferably, described limit assembly comprises baffle plate, gag lever post and spring, wherein, described baffle plate is fixedly installed in described mount pad, the plate face of described baffle plate is perpendicular to the plate face of described die shoe, described gag lever post passes perpendicularly through described baffle plate, and described gag lever post can relative to described barrier slides along its axial direction; One end of described gag lever post is fixedly connected with described core-pulling slide block, and the other end of described gag lever post is bolted with nut; Described spring housing is located on described gag lever post, and described spring is between described nut and described baffle plate, and the two ends of described spring are individually fixed in described nut and described baffle plate.
Preferably, the first backing plate is provided with between described die and described die shoe.
Preferably, the second backing plate is provided with between described die shoe and described punch.
Preferably, described guide pillar is arranged with buffer spring, described buffer spring is between described guide pin bushing and described die shoe.
The invention has the beneficial effects as follows:
In sum, punching die provided by the invention, the structure of this punching die is simple, convenient processing and manufacture, low cost of manufacture; Meanwhile, when this punching die carries out the punching press in multiple hole, metal pipe material is not yielding, and the Forming Quality in hole is high, improves the efficiency of processing, saves processing cost.Specific as follows:
This punching die comprises punch and die, and punch and die are installed on upper bolster and die shoe respectively, are completed the punching processing of metal pipe material by the moving process of mould.Punch has multiple punching portion, punching portion is used for punching, and according to the quantity in actual conditions design punching portion, convenient processing and manufacture, is convenient to the punching of the shape of different size, enhances productivity.Meanwhile, this punching die also has angled-lift splits core-pulling mechanism, and described angled-lift splits core-pulling mechanism comprises core-pulling slide block, and described core-pulling slide block is for carrying the impulsive force that when punch works, metal pipe material is subject to.Namely, in matched moulds process, the working end of core-pulling slide block is stretched in the tube chamber of metal pipe material, during the downward punching press of punch, the masterpiece of the pressing part of punch is used on metal pipe material, then by metal pipe material, power is passed to core-pulling slide block, make metal pipe material be subject to uniform impulsive force, metal pipe material is not easily towards the radial direction of tube chamber towards internal strain.After punching completes, there is not deformation in metal pipe material, can not affect the use of metal pipe material, and meanwhile, the quality of punching is high, reduces follow-up processing capacity, improves production efficiency.
Detailed description of the invention
Adopt perforating die punch press process, can boost productivity, and constant product quality, security is high, but existing perforating die exists some defects, and existing perforating die only has a punch, a punching press can only rush a hole, if on metal pipe material during the multiple hole of punching press continuous print, need to repeat metal pipe material is installed, reduce production efficiency, turn increase the error of installation simultaneously, and then the punching precision in hole is low, the qualification rate of product declines, and adds cost.
Given this, designer of the present invention devises a kind of punching die, when carrying out punching, core-pulling slide block is positioned at the tube chamber of metal pipe material, and during the downward punching press of punch, core-pulling slide block can bear punch and be applied to power on metal pipe material, metal pipe material not easily deforms, the quality of punching can not be affected, can the multiple hole of one-shot forming, improve the efficiency of production.
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments.The assembly of the embodiment of the present invention describing and illustrate in usual accompanying drawing herein can be arranged with various different configuration and design.Therefore, below to the detailed description of the embodiments of the invention provided in the accompanying drawings and the claimed scope of the present invention of not intended to be limiting, but selected embodiment of the present invention is only represented.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
It should be noted that: represent similar terms in similar label and letter accompanying drawing below, therefore, once be defined in an a certain Xiang Yi accompanying drawing, then do not need to define further it and explain in accompanying drawing subsequently.
In describing the invention, it will be appreciated that, term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", " outward ", " clockwise ", orientation or the position relationship of the instruction such as " counterclockwise " are based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the equipment of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore limitation of the present invention can not be interpreted as.
In addition, term " first ", " second " only for describing object, and can not be interpreted as instruction or hint relative importance or imply the quantity indicating indicated technical characteristic.Thus, be limited with " first ", the feature of " second " can express or impliedly comprise one or more these features.In describing the invention, the implication of " multiple " is two or more, unless otherwise expressly limited specifically.
In the present invention, unless otherwise clearly defined and limited, the term such as term " installation ", " being connected ", " connection ", " fixing " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or integral; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals or the interaction relationship of two elements.For the ordinary skill in the art, above-mentioned term concrete meaning in the present invention can be understood as the case may be.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or D score can comprise the first and second features and directly contact, also can comprise the first and second features and not be directly contact but by the other characterisation contact between them.And, fisrt feature second feature " on ", " top " and " above " comprise fisrt feature directly over second feature and oblique upper, or only represent that fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " below " and " below " comprise fisrt feature immediately below second feature and tiltedly below, or only represent that fisrt feature level height is less than second feature.
Refer to Fig. 1-5, wherein, Fig. 4 only in order to express angled-lift splits core-pulling mechanism installation schematic diagram in a mold, therefore, illustrate only the part-structure of mould.Present embodiments provide a kind of punching die, the punch forming in multiple hole on metal pipe material, described multiple hole is arranged along the axial direction interval of described metal pipe material, and the axial line in described multiple hole is positioned at same plane, comprise upper bolster 200, die shoe 300, die shank 400, punch 500, die 600, guide pillar 700 and guide pin bushing 800, wherein:
Described punch 500 is installed on the lower surface of described upper bolster 200, described die 600 is installed on the upper surface of described die shoe 300, described punch 500 has multiple punching portion 101, and described multiple punching portion 101 is arranged along the bearing of trend interval of the die cavity of described die 600; Described die 600 is provided with multiple first forming hole 105, and described multiple first forming hole 105 is arranged with described multiple punching portions 101 one_to_one corresponding;
Described punching die also comprises angled-lift splits core-pulling mechanism, described angled-lift splits core-pulling mechanism comprises core-pulling slide block 102, described core-pulling slide block 102 is provided with multiple second forming hole 106, during described punching die die sinking, described core-pulling slide block 102 extracts the die cavity of described die 600 out; During described punching die matched moulds, described core-pulling slide block 102 inserts the die cavity of described die 600, makes described multiple second forming hole 106 one_to_one corresponding in described multiple punching portion 101.
The punching die that the present embodiment provides, the structure of this punching die is simple, convenient processing and manufacture, low cost of manufacture; Meanwhile, when this punching die carries out the punching press in multiple hole, metal pipe material is not yielding, and the Forming Quality in hole is high, improves the efficiency of processing, saves processing cost.Specific as follows:
This punching die comprises.Simultaneously, this punching die also comprises punch 500 and die 600, punch 500 and die 600 are installed on upper bolster 200 and die shoe 300 respectively, actually add man-hour, for the ease of maintenance and the replacing of punch 500, die 600, employing screw connects, the quantity of screw is selected according to actual conditions, is preferably set to, and the surrounding of described punch 500 and described die 600 is fixedly connected with respectively by screw, fixed form is simple and reliable, sound construction.
The punching processing of metal pipe material is completed by the moving process of mould.Punch 500 has multiple punching portion 101, punching portion 101 is for punching, and according to the quantity in actual conditions design punching portion 101, convenient processing and manufacture, is convenient to the punching of the shape of different size, enhances productivity.Meanwhile, this punching die also has angled-lift splits core-pulling mechanism, and described angled-lift splits core-pulling mechanism comprises core-pulling slide block 102, and described core-pulling slide block 102 is for carrying the impulsive force that when punch 500 works, metal pipe material is subject to.Namely, in matched moulds process, the working end of core-pulling slide block 102 is stretched in the tube chamber of metal pipe material, during punch 500 punching press downwards, the masterpiece of the pressing part of punch 500 is used on metal pipe material, then by metal pipe material, power is passed to core-pulling slide block 102, make metal pipe material be subject to uniform impulsive force, metal pipe material is not easily towards the radial direction of tube chamber towards internal strain.After punching completes, there is not deformation in metal pipe material, can not affect the use of metal pipe material, and meanwhile, the quality of punching is high, reduces follow-up processing capacity, improves production efficiency.
In the preferred version of this embodiment, described punching portion 101 has installation end and the punching end for punching, and the diameter of described punching end is less than the diameter of described installation end, and described punching end and described installation end are coaxially arranged.Actually add man-hour, described punch 500 adopts GCr15 steel to make, and intensity is high, not frangibility; Meanwhile, punch 500 is designed to stepped, and the rigidity of punch 500 is high, not frangibility.
In the preferred version of this embodiment, described angled-lift splits core-pulling mechanism also comprises hydraulic drive mechanism 104, the output of described hydraulic drive mechanism 104 is fixedly connected with described core-pulling slide block 102, and described hydraulic drive mechanism 104 reciprocatingly slides relative to described die 600 for driving described core-pulling slide block 102.Driven the motion of core-pulling slide block 102 by hydraulic drive mechanism 104, type of drive is safe and reliable, die sinking and matched moulds process convenient.Hydraulic drive mechanism 104 comprises hydraulic cylinder and piston, and it is prior art, and the present embodiment does not improve its structure, is not therefore described in detail.
In the preferred version of this embodiment, described angled-lift splits core-pulling mechanism also comprises Angle Pin 103, described Angle Pin 103 is installed on described upper bolster 200, described Angle Pin 103 is slidably connected with described core-pulling slide block 102, and adopt Angle Pin 103 to lead, during die sinking, core-pulling slide block 102 is extracted out automatically from the tube chamber of metal pipe material, during matched moulds, core-pulling slide block 102 stretches in the tube chamber of metal pipe material, and whole process operation is convenient and swift, improves production efficiency.
Man-hour is added actual, for the ease of the installation of angled-lift splits core-pulling mechanism, in the preferred version of this embodiment, described punching die also has mount pad 201, described mount pad 201 is installed on the upper surface of described die shoe 300, the top of described mount pad 201 is also provided with chute 202, and described core-pulling slide block 102 is positioned at described chute 202, and described core-pulling slide block 102 and described chute 202 are slidably connected.Mount pad 201 is installed on described die shoe 300, does not need the processing carrying out mount pad 201 on die shoe 300, die shoe 300 easy to process; Meanwhile, adopt screw to be installed on die shoe 300 by mount pad 201, mount pad 201 convenient disassembly, be convenient to change and maintenance.Mount pad 201 is provided with chute 202, is convenient to the location of core-pulling slide block 102, core-pulling slide block 102 slides more accurate in chute 202.Preferably be set to, described chute 202 is oat tail groove structure with coordinating of described core-pulling slide block 102, for the ease of processing, also can adopt the cooperation of T-slot.
In the preferred version of this embodiment, described angled-lift splits core-pulling mechanism also comprises limit assembly, and described limit assembly is installed on described mount pad 201, and described limit assembly is used for preventing described core-pulling slide block 102 from skidding off described chute 202 outwardly.Safer when core-pulling slide block 102 slides, reduce the number of times of maintenance and maintenance, save manpower and materials.
In the preferred version of this embodiment, described limit assembly comprises baffle plate 203, gag lever post 204 and spring 205, wherein, described baffle plate 203 is fixedly installed in described mount pad 201, the plate face of described baffle plate 203 is perpendicular to the plate face of described die shoe 300, described gag lever post 204 passes perpendicularly through described baffle plate 203, and described gag lever post 204 can slide relative to described baffle plate 203 along its axial direction; One end of described gag lever post 204 is fixedly connected with described core-pulling slide block 102, and the other end of described gag lever post 204 is bolted with nut; Described spring 205 is set on described gag lever post 204, and described spring 205 is between described nut and described baffle plate 203, and the two ends of described spring 205 are individually fixed in described nut and described baffle plate 203.Good limit effect, meanwhile, in die sinking and matched moulds process, spring 205 has pulling force, is convenient to the motion of core-pulling slide block 102, and core-pulling slide block 102 and Angle Pin 103 are subject to the elastic force effect of spring 205, and core-pulling slide block 102 coordinates tightr with Angle Pin 103.
In the preferred version of this embodiment, the first backing plate 206 is provided with between described die 600 and described die shoe 300, further, the second backing plate 207 is provided with between described punch 500 and described upper bolster 200, in matched moulds process, produce very large impulsive force between upper bolster 200 and die shoe 300, backing plate can reduce impulsive force, increases the mold use life-span.
In the preferred version of this embodiment, described guide pillar 700 is arranged with buffer spring 301, described buffer spring 301, between described guide pin bushing 800 and described die shoe 300, can reduce impulsive force during matched moulds further, increases the mold use life-span.Specifically add man-hour, each described guide pillar 700 is respectively arranged with damping spring 205, stressed more even when whole stamping die die sinking, matched moulds, ensure that the precision of punching.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.