CN105251543B - A kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning - Google Patents

A kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning Download PDF

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CN105251543B
CN105251543B CN201510685338.XA CN201510685338A CN105251543B CN 105251543 B CN105251543 B CN 105251543B CN 201510685338 A CN201510685338 A CN 201510685338A CN 105251543 B CN105251543 B CN 105251543B
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arsenic
atmosphere
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roasts
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CN105251543A (en
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李俊华
李想
郝吉明
何煦
刘欣
李柯志
朱彤
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Tsinghua University
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Abstract

Decaying catalyst duct is first utilized iron wire and giant deashing by a kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning, removes surface and the remaining silica in duct, calcium sulfate and organic residue impurity, for use after air drying;Then dry decaying catalyst is placed in tube furnace, in H2/ He atmosphere roasts, and the catalyst of removing arsenic is obtained after Temperature fall;Finally the catalyst of removing arsenic takes out, after 110 DEG C of dry 2h, it is placed in air atmosphere and roasts, obtain regenerated catalyst, the present invention can be widely applied to a variety of denitrating catalysts that arsenic causes inactivation, and is regenerated by simple hydrogen reducing and extend catalyst service life and without solvent and active supplement process.

Description

A kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning
Technical field
The present invention relates to the denitrating catalyst technical field of regeneration in atmospheric environment protection, and in particular to a kind of arsenic poisoning is de- Sell the hydrogen reducing regeneration method of catalyst.
Background technology
Studies have shown that nitrogen oxides (NOx) is the important as precursors for causing nitric acid type acid rain, photochemical fog and haze weather Object discharges the burning essentially from coal, and thermal power plant's NOx yields are the half of national total amount, therefore, thermal power plant NOx Emission control is the key that China's NOx emission control.Selective catalytic reduction (SCR) is used as most efficient denitration technology, always It is the first choice of domestic and international coal fired power plant vent gas treatment.However denitrating catalyst General Life is 24000 hours;Furthermore it is contemplated that In the end of the year 2015, denitrating catalyst usage amount is up to ten thousand m of 60-80 in coal-burning power plant3.If a large amount of waste catalysts directly filled out If burying, significant wastage that is not only of high cost but also causing resource, therefore regenerate as best dead catalyst processing mode.
Noble metal arsenic As not only has higher physiological-toxicity, and very big for denitrating catalyst activity influence.Research Show that the mass fraction of arsenic in coal is more than 30ppm, SCR catalyst chemical lifetime will reduce by 50% or so.Although arsenic content in coal With coal difference, there are deviations, and in general, the poisoned catalyst arsenic oxide arsenoxide content after work in 24000 hours is arrived 0 Between 3wt%.If directly filled without processing, there is very big hidden danger to underground water and soil safety.Traditional sulfuric acid is clear Wash, cannot not only remove and be stored in catalyst pores and the arsenic species on surface, and can cause loss of active component, equipment corrosion and Intensity declines.Therefore the new and effective regeneration method suitable for As poisoning denitrating catalysts is developed, realizes that resource circulation utilization is ten Divide necessary.
Invention content
In order to overcome the disadvantages of the above prior art, the purpose of the present invention is to provide a kind of out of stock catalyst of arsenic poisoning Hydrogen reducing regeneration method can be widely applied to arsenic and cause a variety of (vanadium base, cerium base etc.) denitrating catalysts of inactivation, and passes through letter Single hydrogen reducing regeneration extends catalyst service life and without solvent and active supplement process.
In order to achieve the above object, the technical solution adopted by the present invention is:
A kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning, includes the following steps:
Step 1:Decaying catalyst duct is utilized into iron wire and giant deashing, removes surface and the remaining oxygen in duct SiClx, calcium sulfate and organic residue impurity, it is for use after air drying;
Step 2:The obtained dry decaying catalyst of step 1 is placed in tube furnace, in H2/ He atmosphere roasts, specifically Condition:Hydrogen volume ratio accounts for H2Between the 0-100% of/He atmosphere, H2Between/He gas flows 0-100ml/min, heating rate For 1-30 DEG C/min, 400-650 DEG C is risen to from room temperature, and be held in the temperature calcination, roasting time is natural between 0-10h The catalyst of removing arsenic is obtained after cooling;
Step 3:The catalyst for the removing arsenic that step 2 obtains is taken out, after 110 DEG C of dry 2h, is placed in air atmosphere Middle roasting, roasting condition:Between gas flow 0-50ml/min, heating rate is 1-50 DEG C/min, calcination temperature 300-600 DEG C, roasting time obtains regenerated catalyst between 0-10h.
Compared with prior art, the invention has the advantages that:
1. the present invention is not necessarily to any regenerated liquid, operation is easy, and As removal rates are high, is suitable for multiclass denitrating catalyst, especially It is re-used after being suitable for the denitrating catalyst regeneration of high As poisonings.
2. the present invention can retain most vanadium oxide, tungsten oxide isoreactivity component while a large amount of arsenic removes, And it can be omitted the active implantation step in the later stage of conventional regeneration technology.
It, being capable of efficient removal nitrogen oxides (conversion rate of NOx highest under the premise of inactive implantation step>90%) and it is real Existing efficient oxidation arsenic removes (As2O3Removal rate highest>90%).
Specific implementation mode
With reference to specific embodiment, the present invention is described in detail.
Embodiment 1
A kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning, includes the following steps:
Step 1:Vanadium tungsten titanium or vanadium molybdenum titanium catalyst are prepared by the precipitation method first, then places it in arsenic oxide arsenoxide As2O3 After solution impregnation drying, arsenic oxide arsenoxide As is obtained2O3Mass concentration is 3%, then by the catalyst of arsenic poisoning in 450 degree of roastings After burning 3h fixation arsenic oxide arsenoxides, it is ground up, sieved, obtains 40-60 mesh decaying catalysts;
Step 2:The decaying catalyst of 1g is placed in tube furnace, in H2/ He atmosphere roasts, roasting condition:Hydrogen volume ratio Account for H210%, H of/He atmosphere2/ He gas flows are 80mL/min, and heating rate is 20 DEG C/min, and 500 DEG C are risen to from room temperature, And in 500 DEG C of roastings, 2h is kept, the catalyst of removing arsenic is obtained after Temperature fall;
Step 3:The catalyst for the removing arsenic that step 2 obtains is taken out, after 110 DEG C of dry 2h, is placed in air atmosphere Middle roasting, roasting condition:Gas flow 20ml/min, heating rate are 5 DEG C/min, and calcination temperature is 500 DEG C, and roasting time is 2 hours, obtain regenerated catalyst.
Embodiment 2
A kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning, includes the following steps:
Step 1:Cerium tungsten titanium catalyst is prepared by the precipitation method first, then places it in arsenic oxide arsenoxide As2O3Solution impregnates After drying, arsenic oxide arsenoxide As is obtained2O3Mass concentration is 3%, after 450 degree of roasting 3h fix arsenic oxide arsenoxide, is ground up, sieved, obtains 40-60 Mesh decaying catalyst;
Step 2:The decaying catalyst of 1g is placed in tube furnace, in H2/ He atmosphere roasts, roasting condition:Hydrogen volume ratio Account for H25%, H of/He atmosphere2/ He gas flows are under the atmosphere of 50mL/min, and heating rate is 10 DEG C/min, is risen to from room temperature 600 DEG C, and in 600 DEG C of roastings, keep 20min, the catalyst of removing arsenic is obtained after Temperature fall;
Step 3:The catalyst for the removing arsenic that step 2 obtains is taken out, after 110 DEG C of dry 2h, is placed in air atmosphere Middle roasting, roasting condition:Gas flow 50ml/min, heating rate are 10 DEG C/min, and calcination temperature is 600 DEG C, roasting time It is 4 hours, obtains regenerated catalyst.
Embodiment 3
A kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning, includes the following steps:
Step 1:Cerium tungsten titanium catalyst is prepared by the precipitation method first, then places it in arsenic oxide arsenoxide As2O3Solution impregnates After drying, arsenic oxide arsenoxide As is obtained2O3Mass concentration is 3%, after 450 degree of roasting 3h fix arsenic oxide arsenoxide, is ground up, sieved, obtains 40-60 Mesh decaying catalyst;
Step 2:The decaying catalyst of 1g is placed in tube furnace, in H2/ He atmosphere roasts, roasting condition:Hydrogen volume ratio Account for H240%, H of/He atmosphere2/ He gas flows are 90mL/min, and heating rate is 30 DEG C/min, and 550 DEG C are risen to from room temperature, And in 550 DEG C of roastings, 5h is kept, the catalyst of removing arsenic is obtained after Temperature fall;
Step 3:The catalyst for the removing arsenic that step 2 obtains is taken out, after 110 DEG C of dry 2h, is placed in air atmosphere Middle roasting, roasting condition:Gas flow 10ml/min, heating rate are 40 DEG C/min, and calcination temperature is 500 DEG C, roasting time It is 2 hours, obtains regenerated catalyst.
Embodiment 4
A kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning, includes the following steps:
Step 1:Vanadium tungsten titanium catalyst is prepared by the precipitation method first, then places it in arsenic oxide arsenoxide As2O3Solution impregnates After drying, arsenic oxide arsenoxide As is obtained2O3Mass concentration is 3%, after 450 degree of roasting 3h fix arsenic oxide arsenoxide, is ground up, sieved, obtains 40-60 Mesh decaying catalyst;
Step 2:The decaying catalyst of 1g is placed in tube furnace, in H2/ He atmosphere roasts, roasting condition:Hydrogen volume ratio Account for H280%, H of/He atmosphere2/ He gas flows are 60mL/min, and heating rate is 10 DEG C/min, and 500 DEG C are risen to from room temperature, And in 500 DEG C of roastings, 20min is kept, the catalyst of removing arsenic is obtained after Temperature fall;
Step 3:The catalyst for the removing arsenic that step 2 obtains is taken out, after 110 DEG C of dry 2h, is placed in air atmosphere Middle roasting, roasting condition:Gas flow 50ml/min, heating rate are 10 DEG C/min, and calcination temperature is 500 DEG C, roasting time It is 8 hours, obtains regenerated catalyst.
Embodiment 5
A kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning, includes the following steps:
Step 1:It causes inactivation enterprise's vanadium tungsten titanium catalyst duct to utilize iron wire and giant deashing arsenic, removes surface With the remaining silica in duct, calcium sulfate and organic residue impurity, it is 3 × 3 to be cut into hole count, and length is the small catalyst of 100mm Dried for standby;
Step 2:The obtained decaying catalyst of 10g step 1 is placed in tube furnace, in H2/ He atmosphere roasts, and roasts item Part:Hydrogen volume ratio accounts for H21%, H of/He atmosphere2/ He gas flows are 10mL/min, and heating rate is 5 DEG C/min, from room temperature 600 DEG C are risen to, and in 600 DEG C of roastings, keeps 4h, the catalyst of removing arsenic is obtained after Temperature fall;
Step 3:The catalyst for the removing arsenic that step 2 obtains is taken out, after 110 DEG C of dry 2h, is placed in air atmosphere Middle roasting, roasting condition:Gas flow 30ml/min, heating rate are 5 DEG C/min, and calcination temperature is 500 DEG C, and roasting time is 3 hours, obtain regenerated catalyst.
The efficiency recovery rate contrast test of embodiment 1-5 regenerated catalysts:
It is compared using 350 DEG C of efficiency recovery rates of regenerated catalyst of embodiment 1-5, and is removed using XRF tests As Rate, catalyst denitration efficiency, activation recovering rate and As removal rates are calculated as follows:
Denitration efficiency μ=([NOXin]-[NOXout])/[NOXin] × 100%
Activation recovering rate y=(μregeneratedpoisoned)/μregenerated
As removal rate x=([As2O3poisoned]-[As2O3regenerated])/[As2O3poisoned] × 100%
Wherein:[NOXin] be Reactor inlet NOx concentration (ppm), [NOXout] be NOx in gas after processing concentration (ppm).Test condition is:350 DEG C of temperature, normal pressure, reaction velocity 120000h-1, catalyst takes the 0.1g, flue gas concentration to be 500ppm NH3, 500ppm NO, 3%O2;[As2O3poisoned] be poisoned catalyst arsenic percentage composition (with As2O3), [As2O3regenerated] be regenerated catalyst arsenic percentage composition (with As2O3).Table one is the experimental result of above-described embodiment.
Table one
Embodiment Denitration efficiency (%) As removal rates (%) Activation recovering rate (%)
1 83 84.4 82%
2 93 92.9 69.8%
3 60 72.6 43.9
4 47 33.3 34.5
5 50 74.2 77.9
Table one the result shows that, 600 DEG C, 5%H2High temperature reduction can effectively clear vanadium base and ceria-based denitration catalyst under the conditions of/He Arsenic, and effectively restore catalytic activity;And 500 DEG C and 550 DEG C of regeneration temperatures be although part arsenic can be removed, can only recovered part live Property;For the waste and old poisoned catalyst of enterprise, hydrogen high temperature regeneration also obtains good result.

Claims (6)

1. a kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning, which is characterized in that include the following steps:
Step 1:Decaying catalyst duct is utilized into iron wire and giant deashing, remove surface and the remaining silica in duct, Calcium sulfate and organic residue impurity, it is for use after air drying;
Step 2:The obtained dry decaying catalyst of step 1 is placed in tube furnace, in H2/ He atmosphere roasts, actual conditions: Hydrogen volume ratio accounts for H2Between the 1-100% of/He atmosphere, H2Between/He gas flows 10-100ml/min, heating rate 1- 30 DEG C/min, 400-650 DEG C is risen to from room temperature, and be held in the temperature calcination, roasting time is natural between 20min-10h The catalyst of removing arsenic is obtained after cooling;
Step 3:The catalyst for the removing arsenic that step 2 obtains is taken out, after 110 DEG C of dry 2h, is placed in air atmosphere and roasts It burns, roasting condition:Between gas flow 0-50ml/min, heating rate is 1-50 DEG C/min, and calcination temperature is 300-600 DEG C, Roasting time obtains regenerated catalyst between 2-8h.
2. a kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning according to claim 1, which is characterized in that packet Include following steps:
Step 1:Vanadium tungsten titanium or vanadium molybdenum titanium catalyst are prepared by the precipitation method first, then places it in arsenic oxide arsenoxide As2O3Solution After impregnation drying, arsenic oxide arsenoxide As is obtained2O3Mass concentration is 3%, and the catalyst of arsenic poisoning is then roasted 3h in 450 DEG C After fixed arsenic oxide arsenoxide, it is ground up, sieved, obtains 40-60 mesh decaying catalysts;
Step 2:The decaying catalyst of 1g is placed in tube furnace, in H2/ He atmosphere roasts, roasting condition:Hydrogen volume ratio accounts for H2/ 10%, H of He atmosphere2/ He gas flows are 80mL/min, and heating rate is 20 DEG C/min, and 500 DEG C are risen to from room temperature, and in 500 DEG C of roastings keep 2h, the catalyst of removing arsenic are obtained after Temperature fall;
Step 3:The catalyst for the removing arsenic that step 2 obtains is taken out, after 110 DEG C of dry 2h, is placed in air atmosphere and roasts It burns, roasting condition:Gas flow 20ml/min, heating rate are 5 DEG C/min, and calcination temperature is 500 DEG C, and roasting time is 2 small When, obtain regenerated catalyst.
3. a kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning according to claim 1, which is characterized in that packet Include following steps:
Step 1:Cerium tungsten titanium catalyst is prepared by the precipitation method first, then places it in arsenic oxide arsenoxide As2O3Solution impregnation drying Afterwards, arsenic oxide arsenoxide As is obtained2O3Mass concentration is 3%, after 450 DEG C of roasting 3h fix arsenic oxide arsenoxide, is ground up, sieved, obtains the mistake of 40-60 mesh Catalyst living;
Step 2:The decaying catalyst of 1g is placed in tube furnace, in H2/ He atmosphere roasts, roasting condition:Hydrogen volume ratio accounts for H2/ 5%, H of He atmosphere2/ He gas flows are under the atmosphere of 50mL/min, and heating rate is 10 DEG C/min, and 600 are risen to from room temperature DEG C, and in 600 DEG C of roastings, keep 20min, the catalyst of removing arsenic is obtained after Temperature fall;
Step 3:The catalyst for the removing arsenic that step 2 obtains is taken out, after 110 DEG C of dry 2h, is placed in air atmosphere and roasts It burns, roasting condition:Gas flow 50ml/min, heating rate are 10 DEG C/min, and calcination temperature is 600 DEG C, and roasting time is 4 small When, obtain regenerated catalyst.
4. a kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning according to claim 1, which is characterized in that packet Include following steps:
Step 1:Cerium tungsten titanium catalyst is prepared by the precipitation method first, then places it in arsenic oxide arsenoxide As2O3Solution impregnation drying Afterwards, arsenic oxide arsenoxide As is obtained2O3Mass concentration is 3%, after 450 DEG C of roasting 3h fix arsenic oxide arsenoxide, is ground up, sieved, obtains the mistake of 40-60 mesh Catalyst living;
Step 2:The decaying catalyst of 1g is placed in tube furnace, in H2/ He atmosphere roasts, roasting condition:Hydrogen volume ratio accounts for H2/ 40%, H of He atmosphere2/ He gas flows are 90mL/min, and heating rate is 30 DEG C/min, and 550 DEG C are risen to from room temperature, and in 550 DEG C of roastings keep 5h, the catalyst of removing arsenic are obtained after Temperature fall;
Step 3:The catalyst for the removing arsenic that step 2 obtains is taken out, after 110 DEG C of dry 2h, is placed in air atmosphere and roasts It burns, roasting condition:Gas flow 10ml/min, heating rate are 40 DEG C/min, and calcination temperature is 500 DEG C, and roasting time is 2 small When, obtain regenerated catalyst.
5. a kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning according to claim 1, which is characterized in that packet Include following steps:
Step 1:Vanadium tungsten titanium catalyst is prepared by the precipitation method first, then places it in arsenic oxide arsenoxide As2O3Solution impregnation drying Afterwards, arsenic oxide arsenoxide As is obtained2O3Mass concentration is 3%, after 450 DEG C of roasting 3h fix arsenic oxide arsenoxide, is ground up, sieved, obtains the mistake of 40-60 mesh Catalyst living;
Step 2:The decaying catalyst of 1g is placed in tube furnace, in H2/ He atmosphere roasts, roasting condition:Hydrogen volume ratio accounts for H2/ 80%, H of He atmosphere2/ He gas flows are 60mL/min, and heating rate is 10 DEG C/min, and 500 DEG C are risen to from room temperature, and in 500 DEG C of roastings keep 20min, the catalyst of removing arsenic are obtained after Temperature fall;
Step 3:The catalyst for the removing arsenic that step 2 obtains is taken out, after 110 DEG C of dry 2h, is placed in air atmosphere and roasts It burns, roasting condition:Gas flow 50ml/min, heating rate are 10 DEG C/min, and calcination temperature is 500 DEG C, and roasting time is 8 small When, obtain regenerated catalyst.
6. a kind of hydrogen reducing regeneration method of the out of stock catalyst of arsenic poisoning according to claim 1, which is characterized in that packet Include following steps:
Step 1:It causes inactivation enterprise's vanadium tungsten titanium catalyst duct to utilize iron wire and giant deashing arsenic, removes surface and hole The remaining silica in road, calcium sulfate and organic residue impurity, it is 3 × 3 to be cut into hole count, and the small catalyst that length is 100mm is dried For use;
Step 2:The obtained decaying catalyst of 10g step 1 is placed in tube furnace, in H2/ He atmosphere roasts, roasting condition:Hydrogen Air volume ratio accounts for H21%, H of/He atmosphere2/ He gas flows are 10mL/min, and heating rate is 5 DEG C/min, is risen to from room temperature 600 DEG C, and in 600 DEG C of roastings, keep 4h, the catalyst of removing arsenic is obtained after Temperature fall;
Step 3:The catalyst for the removing arsenic that step 2 obtains is taken out, after 110 DEG C of dry 2h, is placed in air atmosphere and roasts It burns, roasting condition:Gas flow 30ml/min, heating rate are 5 DEG C/min, and calcination temperature is 500 DEG C, and roasting time is 3 small When, obtain regenerated catalyst.
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CN105859064B (en) * 2016-04-05 2019-06-21 东华大学 A method of denitrfying agent is prepared using sludge
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CN104857998A (en) * 2015-06-02 2015-08-26 清华大学 Efficient regenerating method for As-poisoned denitration catalyst

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US8048818B2 (en) * 2008-03-26 2011-11-01 Babcock & Wilcox Power Generation Group, Inc. In-situ regeneration of a catalyst masked by calcium sulfate
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CN104857998A (en) * 2015-06-02 2015-08-26 清华大学 Efficient regenerating method for As-poisoned denitration catalyst

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