CN105244125B - A kind of press-connection machine and compression bonding method - Google Patents
A kind of press-connection machine and compression bonding method Download PDFInfo
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- CN105244125B CN105244125B CN201510726359.1A CN201510726359A CN105244125B CN 105244125 B CN105244125 B CN 105244125B CN 201510726359 A CN201510726359 A CN 201510726359A CN 105244125 B CN105244125 B CN 105244125B
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- wedge block
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Abstract
The present invention relates to a kind of press-connection machine and compression bonding method, the press-connection machine includes compression bonding apparatus and drive device, the compression bonding apparatus are connected with the drive device, the drive device is provided with plunger case, the plunger case is fixed by upper plate and lower plate, the upper plate top is provided with fuel reserve tank, the fuel reserve tank lower end is connected with replenishing valve, the fuel reserve tank is connected by the replenishing valve with the plunger case, the compression bonding apparatus include disk and taper hole circle, the disk is provided with radial groove, the radial groove is embedded with the first wedge block, the taper hole circle is provided with the second wedge block and is fixed on the taper hole circle, first wedge block and the conical surface of second wedge block contact with each other cooperation.The present invention realize the difficult problem of the thicker insulator hardware of compacting wall thickness and crimping insulator hardware do not allow it is easy to fall off.
Description
Technical field
The present invention relates to press-connection machine field, more particularly to a kind of press-connection machine and compression bonding method.
Background technology
The hold-down gear of the insulator press-connection machine for using at present is that eight pieces of power transmission pressures are provided with upper and lower two V-blocks
Block, is filled with the mould of crimping on power transmission briquetting, and upper vee-block is fixed, when lower V-block is moved up, two vee-blocks
The square support face that centre is constituted is drawn in, and the electrolysis circular hole for making mould by eight force-transmitting blocks is zoomed in, and makes being pressed for gold utensil
Connect round compression and zoom in deformation, but when suppressing the thicker insulator hardware of wall thickness with this buckle machine, insulator is easy with gold utensil
Come off.
The content of the invention
In view of current insulator press-connection machine above shortcomings, a kind of press-connection machine of present invention offer and compression bonding method, energy
It is enough to meet the thicker insulator hardware of compacting wall thickness.
It is of the invention to adopt the following technical scheme that to reach above-mentioned purpose:
A kind of press-connection machine, including compression bonding apparatus, drive device, controller and detecting system, the controller respectively with institute
State detecting system to be connected with drive device, the compression bonding apparatus are connected with the drive device and detecting system respectively, the drive
Dynamic device is provided with plunger case, and the plunger case is fixed by upper plate and lower plate, and the upper plate top is provided with fuel reserve tank, the storage
Fuel tank lower end is connected with replenishing valve, and the fuel reserve tank is connected by the replenishing valve with the plunger case, the compression bonding apparatus bag
Disk and taper hole circle are included, the disk is provided with radial groove, and the radial groove is embedded with the first wedge block, the taper hole circle
Circle is provided with the second wedge block and is fixed on the taper hole circle, the conical surface phase of first wedge block and second wedge block
Mutually it is engaged.
Used as the preferred technical solution of the present invention, the radial groove is embedded with eight piece of first wedge block, the taper hole circle
Circle is provided with eight piece of second wedge block and is fixed on the taper hole circle.
Used as the preferred technical solution of the present invention, first wedge block is equal with the semi-cone angle of the second wedge block.
Used as the preferred technical solution of the present invention, first wedge block is equal with the semi-cone angle of the second wedge block, wherein
Described half cone angular region is between 5 degree to 20 degree.
Used as the preferred technical solution of the present invention, the detecting system includes the cannot-harm-detection device, the Non-Destructive Testing dress
Put and be connected with the controller, described the cannot-harm-detection device is arranged on the relative face in the first wedge block inclined-plane.
Used as the preferred technical solution of the present invention, described the cannot-harm-detection device is acoustic emission probe.
Used as the preferred technical solution of the present invention, the detecting system includes pre-tightening force adjusting device, and the pretightning force is adjusted
Regulating device is connected with the controller and the cannot-harm-detection device respectively.
A kind of another side of the invention, compression bonding method, comprises the following steps:
Sent to drive device by controller and instructed;
Drive device receives and instructs and drive compression bonding apparatus to run;
Controller receives information and identification information that compression bonding apparatus crimp insulator by detecting system, sends continuation and crimps
Or terminate crimping instruction;
If continuing to crimp instruction, then drive device continues to crimp insulator, if terminating crimping instruction, then drive device
Terminate crimping insulator, wherein the controller is connected with the detecting system and drive device respectively, the compression bonding apparatus point
It is not connected with the drive device and detecting system, the drive device is provided with plunger case, and the plunger case is by upper plate with
Plate is fixed, and the upper plate top is provided with fuel reserve tank, and the fuel reserve tank lower end is connected with replenishing valve, and the fuel reserve tank is by described
Replenishing valve is connected with the plunger case, and the compression bonding apparatus include disk and taper hole circle, and the disk is provided with radial groove, institute
State radial groove and be embedded with the first wedge block, the taper hole circle is provided with the second wedge block and is fixed on the taper hole circle,
First wedge block and the conical surface of second wedge block contact with each other cooperation, and the radial groove is embedded with eight pieces of first wedges
Tight block, the taper hole circle is provided with eight piece of second wedge block and is fixed on the taper hole circle, first wedge block and the
The semi-cone angle of two wedge blocks is equal, and described half cone angular region is between 5 degree to 20 degree.
Used as the preferred technical solution of the present invention, the detecting system includes the cannot-harm-detection device, the Non-Destructive Testing dress
Put and be connected with the controller, described the cannot-harm-detection device is arranged on the relative face in the first wedge block inclined-plane.
Used as the preferred technical solution of the present invention, the detecting system also includes pre-tightening force adjusting device, the pretightning force
Adjusting means is connected with the controller and the cannot-harm-detection device respectively.
Wedge block is designed with the compression bonding apparatus of press-connection machine for the present invention and the conical surface of wedge block can matching somebody with somebody by inclined-plane
Extruding is closed, extrude the first wedge block particular by the second wedge block moves to disc centre, so that the gold utensil of insulator is compressed,
Bigger crimp force can be provided by the cooperation of the wedge block conical surface, the gold utensil of insulator is mainly compressed by lever force, from
And the insulator hardware for realizing the difficult problem of the thicker insulator hardware of compacting wall thickness and crimping do not allow it is easy to fall off, due to being
The gold utensil of insulator is compressed by lever force, it is possible to reduce drive device drives the distance of compression bonding apparatus, so that can also be
It is smaller that press-connection machine does, and has many meanings in transport and production process.
Brief description of the drawings
Technical scheme in order to illustrate more clearly the embodiments of the present invention, below by to be used needed for embodiment
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for ability
For the those of ordinary skill of domain, on the premise of not paying creative work, can also obtain other attached according to these accompanying drawings
Figure.
Fig. 1 is a kind of driving device structure schematic diagram of press-connection machine of the invention.
Fig. 2 is a kind of wedge block cone structure schematic diagram of press-connection machine of the invention.
Fig. 3 is a kind of compression bonding apparatus structural representation of press-connection machine of the invention.
Fig. 4 is a kind of compression bonding method schematic diagram of the invention.
Fig. 5 is a kind of control flow chart of press-connection machine of the invention.
Fig. 6 is the structural representation of the hold-down gear of existing press-connection machine.
Fig. 7 is the structural representation of insulator and gold utensil.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
As shown in Figure 1, Figure 2 and Figure 3, a kind of press-connection machine, including compression bonding apparatus 15, drive device 16, controller 1 and detection
System 2, the controller 1 is connected with the detecting system 2 and drive device 16 respectively, compression bonding apparatus 15 respectively with the driving
Device 16 is connected with detecting system 2, and drive device 16 is provided with plunger case 3, and the plunger case 3 is fixed by upper plate 4 and lower plate 5,
The upper plate top is provided with fuel reserve tank 6, and the lower end of the fuel reserve tank 6 is connected with replenishing valve 7, and the fuel reserve tank 6 is filled by described
Liquid valve 7 is connected with the plunger case 3, and the compression bonding apparatus include disk 8 and taper hole circle 9, and the disk 8 is provided with radial groove
10, the radial groove 10 is embedded with the first wedge block 11, and the taper hole circle 9 is provided with the second wedge block 12 and is fixed on described
On taper hole circle 9, the first wedge block 11 and the conical surface of second wedge block 12 contact with each other cooperation, the compression bonding apparatus of press-connection machine
In be designed with the conical surface of wedge block and wedge block and can be extruded by the cooperation on inclined-plane, extruded particular by the second wedge block 12
First wedge block 11 is moved to the center of disk 8, so as to compress the gold utensil of insulator, can be provided more by the cooperation of the wedge block conical surface
Big crimp force, mainly compresses the gold utensil of insulator by lever force, it is achieved thereby that the thicker insulator of compacting wall thickness
The difficult problem of gold utensil and the insulator hardware of crimping do not allow easy to fall off, the first wedge block 11 and the second wedge block in the present invention
12 all have cone structure, can contacting with each other with the effect for merging realization extruding by the conical surface.
In the present embodiment, radial groove 10 is embedded with eight piece of first wedge block 11, and taper hole circle 9 is provided with eight piece of second wedge
Tight block 12 is simultaneously fixed on the taper hole circle 9, and extruding is coordinated by eight piece of first wedge block 11 and eight piece of second wedge block 12,
The first wedge block 11 is extruded particular by the second wedge block 12 to be moved to disc centre, so that the gold utensil of tight insulator, such as Fig. 2
Shown in the first wedge block 11 and the second wedge block 12 fit system.
In the present embodiment, the first wedge block 11 is equal with the semi-cone angle of the second wedge block 12, and semi-cone angle is α, preferably 5 °
≤ α≤20 °, wherein the first wedge block 11 can be moved in radial groove 10, when pushing disk 8 with F and moving right, first
Wedge block 11 touches the second wedge block 12, and the first wedge block 11 and the second wedge block 12 are formed and coordinate extruding, make the first wedging
Block 11 is moved to the center of disk 8, so as to compress the gold utensil of tight insulator, can be come according to the compress variation different to gold utensil
The semi-cone angle α of the first wedge block 11 and the second wedge block 12 is set, when α is bigger, in the case of identical advance distance S, can
To obtain larger propulsive force, and gold utensil compressive deformation process is slow and smoothly increases, thus the fastness of crimping compared with
Stabilization, it is possible to meet the requirement of the compacting thicker insulator hardware of wall thickness, gold utensil compressive deformation amount is b in Fig. 2, wherein α,
B and S, meets relationship below b=Stan α.
In the present embodiment, detecting system 2 includes the cannot-harm-detection device 13, and the cannot-harm-detection device 13 is connected with controller 1,
The cannot-harm-detection device 13 is arranged on the relative face in the inclined-plane of the first wedge block 11, and the cannot-harm-detection device 13 is acoustic emission probe, root
According to press-connection machine during crimping, the sound that crimping insulator sends insulate come the quality for judging to crimp so as to control to crimp
The qualification rate of son.
In the present embodiment, detecting system 2 include pre-tightening force adjusting device 14, pre-tightening force adjusting device 14 respectively with control
Device 1 is connected with the cannot-harm-detection device 13, and the crimp force during crimping, controller can be adjusted by pre-tightening force adjusting device 14
The information detected according to the cannot-harm-detection device 13 judges the qualification rate of crimping, if crimping is unqualified to pass through pretightning force again
Adjusting means 14 come adjust drive device continue give compression bonding apparatus apply thrust so that compression bonding apparatus are further to insulator hardware
Apply crimp force, and kept for the regular hour, the qualification rate of crimping insulator hardware can be improved.
A kind of another side of the invention, compression bonding method as shown in Figure 4, Figure 5, is comprised the following steps:Step S1:By control
Device processed 1 sends to drive device and instructs,
Controller 1 sends to drive device 16 and instructs first, and drive device 16 includes signal input part and clutch end,
Signal input part is connected with controller 1, and clutch end is connected with compression bonding apparatus 15;
Step S2:Drive device 16 receives and instructs and drive compression bonding apparatus 15 to run, and drive device 16 receives controller 1
Instruct and drive compression bonding apparatus 15 to run;
Step S3:Controller 1 receives information and identification information that compression bonding apparatus 15 crimp insulator by detecting system 2,
Send continuation and crimp or terminate crimping instruction, controller 1 can pass through detecting system 2 and judge the situation information that insulator is crimped,
Send continuation and crimp or terminate crimping instruction;
Step S4:If continuing to crimp instruction, then drive device 16 continues to crimp insulator, if terminating crimping instruction,
Then drive device 16 terminates crimping insulator, and controller 1 judges the situation information that insulator is crimped by detecting system 2, if
What is crimped is insecure, then send and apply crimp force instruction or increase to crimp time command to drive device 16, if meeting crimping
Standard, then send and terminate crimping instruction to drive device 16, wherein the controller 1 respectively with the detecting system 2 and drive
Device 16 is connected, and compression bonding apparatus 15 are connected with the drive device 16 and detecting system 2 respectively, and drive device 16 is provided with plunger case
3, the plunger case 3 is fixed by upper plate 4 and lower plate 5, and the upper plate top is provided with fuel reserve tank 6, and the lower end of the fuel reserve tank 6 connects
Replenishing valve 7 is connected to, the fuel reserve tank 6 is connected by the replenishing valve 7 with the plunger case 3, the compression bonding apparatus include disk 8
With taper hole circle 9, the disk 8 is provided with radial groove 10, and the radial groove 10 is embedded with the first wedge block 11, the taper hole
Circle 9 is provided with the second wedge block 12 and is fixed on the taper hole circle 9, the first wedge block 11 and second wedge block 12
The conical surface contacts with each other cooperation, and radial groove 10 is embedded with eight piece of first wedge block 11, and taper hole circle 9 is provided with eight piece of second wedge block
12 and it is fixed on the taper hole circle 9, the first wedge block 11 is equal with the semi-cone angle of the second wedge block 12, crimping of the invention
Method, ensure that the qualification rate during insulator is crimped, and can exclude defective products, mainly be detected by detecting system 2
The relevant information of insulator is crimped, then the information transmission for detecting to controller 1, controller 1 does according to the information for receiving
Go out to judge, if be to continue with crimping or terminating crimping, it is achieved thereby that the qualification rate during insulator is crimped is ensure that,
Defective products can be excluded.Wherein, detecting system 2 includes the cannot-harm-detection device 13, and the cannot-harm-detection device 13 is connected with controller 1, nothing
Damage detection means 13 to be arranged on the relative face in the inclined-plane of the first wedge block 11, the cannot-harm-detection device 13 is acoustic emission probe, according to
During crimping, the sound that sends of crimping insulator judges the quality of crimping to press-connection machine, so as to control to crimp insulator
Qualification rate, detecting system 2 include pre-tightening force adjusting device 14, pre-tightening force adjusting device 14 respectively with controller 1 and lossless inspection
Survey device 13 to be connected, the crimp force during crimping can be adjusted by pre-tightening force adjusting device 14, controller 1 is according to lossless inspection
Survey the information that detects of device 13 to judge the qualification rate of crimping, if crimping is unqualified to pass through pre-tightening force adjusting device 14 again
Continue to apply thrust to compression bonding apparatus 15 to adjust drive device 16, so that compression bonding apparatus 15 further apply insulator hardware
Crimp force, and kept for the regular hour, the qualification rate of crimping insulator hardware can be improved.
The present invention will be further elaborated to provide two embodiments to the present invention below, but is not limited to the reality for providing
Apply example.
Embodiment one
As shown in Figure 1, Figure 2 and Figure 3, a kind of press-connection machine, including compression bonding apparatus 15, drive device 16, controller 1 and detection
System 2, the controller 1 is connected with the detecting system 2, drive device 16 respectively, compression bonding apparatus 15 respectively with the driving
Device 16 is connected with detecting system 2, and drive device 16 is provided with plunger case 3, and the plunger case 3 is fixed by upper plate 4 and lower plate 5,
The upper plate top is provided with fuel reserve tank 6, and the lower end of the fuel reserve tank 6 is connected with replenishing valve 7, and the fuel reserve tank 6 is filled by described
Liquid valve 7 is connected with the plunger case 3, and the compression bonding apparatus 15 include disk 8 and taper hole circle 9, and the disk 8 is provided with radially sliding
Groove 10, the radial groove 10 is embedded with the first wedge block 11, and the taper hole circle 9 is provided with the second wedge block 12 and is fixed on institute
State on taper hole circle 9, the conical surface that wedge block and wedge block are designed with the compression bonding apparatus 15 of press-connection machine can matching somebody with somebody by inclined-plane
Extruding is closed, extrude the first wedge block 11 particular by the second wedge block 12 moves to the center of disk 8, so as to compress insulator
Gold utensil, bigger crimp force can be provided by the cooperation of the wedge block conical surface, and the gold of insulator is mainly compressed by lever force
Tool, it is achieved thereby that the difficult problem of the thicker insulator hardware of compacting wall thickness and the insulator hardware of crimping do not allow it is easy to fall off,
Radial groove 10 is embedded with eight piece of first wedge block 11, and taper hole circle 9 is provided with eight piece of second wedge block 12 and is fixed on the cone
On hole circle 9, extruding is coordinated by eight piece of first wedge block 11 and eight piece of second wedge block 12, particular by the second wedge block
12 the first wedge blocks 11 of extruding are moved to disc centre so that the gold utensil of tight insulator, as shown in Figure 2 the first wedge block 11 with
The fit system of the second wedge block 12, the first wedge block 11 is equal with the semi-cone angle of the second wedge block 12, and semi-cone angle is α, preferably
5 °≤α≤20 °, wherein the first wedge block 11 can be moved in radial groove 10, when pushing disk 8 with F and moving right,
One wedge block 11 touches the second wedge block 12, and the first wedge block 11 and the second wedge block 12 are formed and coordinate extruding, make first wedge
Tight block 11 is moved to the center of disk 8, so as to compress the gold utensil of tight insulator, can according to the compress variation different to gold utensil,
To set the semi-cone angle α of the first wedge block 11 and the second wedge block 12, when α is bigger, in the case of identical advance distance S,
Larger propulsive force can be obtained, and gold utensil compressive deformation process is slow and smoothly increases, so that the fastness of crimping
Relatively stablize, it is possible to meeting the requirement of the thicker insulator hardware of compacting wall thickness, gold utensil compressive deformation amount is b in Fig. 2, wherein
α, b and S, meet relationship below b=Stan α, and detecting system 2 includes the cannot-harm-detection device 13, the cannot-harm-detection device 13 with
Controller 1 is connected, and the cannot-harm-detection device 13 is arranged on the relative face in the inclined-plane of the first wedge block 11, and the cannot-harm-detection device 13 is sound
Transmitting probe, according to press-connection machine during crimping, the sound that sends of crimping insulator judges the quality of crimping, so as to
Control crimping insulator qualification rate, detecting system 2 include pre-tightening force adjusting device 14, pre-tightening force adjusting device 14 respectively with control
Device processed 1 is connected with the cannot-harm-detection device 13, and the crimp force during crimping, control can be adjusted by pre-tightening force adjusting device 14
Device 1 judges the qualification rate of crimping according to the information that the cannot-harm-detection device 13 is detected, if crimping is unqualified to pass through pretension again
Apparatus for adjusting force 14 come adjust drive device 16 continue give compression bonding apparatus apply thrust so that compression bonding apparatus 15 further to insulation
Interest tool applies crimp force, and is kept for the regular hour, can improve the qualification rate of crimping insulator hardware.
Embodiment two
A kind of compression bonding method, as shown in Figure 4, Figure 5, comprises the following steps:
Step S1:Sent to drive device by controller 1 and instructed,
Controller 1 sends to drive device 16 and instructs first, and drive device 16 includes signal input part and clutch end,
Signal input part is connected with controller 1, and clutch end is connected with compression bonding apparatus 15;
Step S2:Drive device 16 receives and instructs and drive compression bonding apparatus 15 to run, and drive device 16 receives controller 1
Instruct and drive compression bonding apparatus 15 to run;
Step S3:Controller 1 receives information and identification information that compression bonding apparatus 15 crimp insulator by detecting system 2,
Send continuation and crimp or terminate crimping instruction, controller 1 can pass through detecting system 2 and judge the situation information that insulator is crimped,
Send continuation and crimp or terminate crimping instruction;
Step S4:If continuing to crimp instruction, then drive device 16 continues to crimp insulator, if terminating crimping instruction,
Then drive device 16 terminates crimping insulator, and controller 1 judges the situation information that insulator is crimped by detecting system 2, if
What is crimped is insecure, then send and apply crimp force instruction or increase to crimp time command to drive device 16, if meeting crimping
Standard, then send and terminate crimping instruction to drive device 16, wherein controller 1 respectively with the detecting system 2 and drive device
16 are connected, and wherein compression bonding apparatus 15 are connected with the drive device 16 and detecting system 2 respectively, and wherein drive device 16 is provided with post
Plug cylinder 3, the plunger case 3 is fixed by upper plate 4 and lower plate 5, and the upper plate top is provided with fuel reserve tank 6, under the fuel reserve tank 6
End is connected with replenishing valve 7, and the fuel reserve tank 6 is connected by the replenishing valve 7 with the plunger case 3, and the compression bonding apparatus 15 are wrapped
Disk 8 and taper hole circle 9 are included, the disk 8 is provided with radial groove 10, and the radial groove 10 is embedded with the first wedge block 11,
The taper hole circle 9 is provided with the second wedge block 12 and is fixed on the taper hole circle 9, and radial groove 10 is embedded with eight piece first
Wedge block 11, taper hole circle 9 is provided with eight piece of second wedge block 12 and is fixed on the taper hole circle 9, the first wedge block 11 with
The semi-cone angle of the second wedge block 12 is equal, compression bonding method of the invention, ensure that the qualification rate during insulator is crimped,
Defective products can be excluded, the relevant information of crimping insulator is mainly detected by detecting system 2, then the information transmission for detecting
To controller 1, controller 1 is judged according to the information for receiving, if be to continue with crimping or terminating crimping, so as to realize
The qualification rate during insulator is crimped is ensure that, defective products can be excluded.Wherein, detecting system 2 includes Non-Destructive Testing
Device 13, the cannot-harm-detection device 13 is connected with controller 1, and it is relative that the cannot-harm-detection device 13 is arranged on the inclined-plane of the first wedge block 11
On face, the cannot-harm-detection device 13 is acoustic emission probe, according to press-connection machine during crimping, the sound that crimping insulator sends,
To judge the quality of crimping, so as to control the qualification rate of crimping insulator, detecting system 2 to include pre-tightening force adjusting device 14,
Pre-tightening force adjusting device 14 is connected with controller 1 and the cannot-harm-detection device 13 respectively, can be adjusted by pre-tightening force adjusting device 14
Crimp force during section crimping, controller 1 judges the qualified of crimping according to the information that the cannot-harm-detection device 13 is detected
Rate, if the unqualified drive device 16 that adjusted by pre-tightening force adjusting device 14 again of crimping continues to apply to push away to compression bonding apparatus 15
Power, so that compression bonding apparatus 15 further apply crimp force to insulator hardware, and is kept for the regular hour, can improve crimping exhausted
The qualification rate of edge interest tool.
The present invention can be by inclined-plane by being designed with the conical surface of wedge block and wedge block in the compression bonding apparatus of press-connection machine
Cooperation extruding, particular by the second wedge block extrude the first wedge block to disc centre move, so as to compress insulator
Gold utensil, bigger crimp force can be provided by the cooperation of the wedge block conical surface, and the gold of insulator is mainly compressed by lever force
Tool, it is achieved thereby that the difficult problem of the thicker insulator hardware of compacting wall thickness and the insulator hardware of crimping do not allow it is easy to fall off,
The gold utensil of insulator is compressed by then passing through lever force, it is possible to reduce drive device drives the distance of compression bonding apparatus, so that
What press-connection machine can be done is smaller, there is many meanings in transport and production process.
The above, specific embodiment only of the invention, but protection scope of the present invention is not limited thereto, and it is any
Those skilled in the art in technical scope disclosed by the invention, all should by the change or replacement that can be readily occurred in
It is included within the scope of the present invention.Therefore, protection scope of the present invention should be with the scope of the claims
It is accurate.
Claims (8)
1. a kind of press-connection machine, it is characterised in that including compression bonding apparatus, drive device, controller and detecting system, the controller
Be connected with the detecting system and drive device respectively, the compression bonding apparatus respectively with the drive device and detecting system phase
Even, the drive device is provided with plunger case, and the plunger case is fixed by upper plate and lower plate, and the upper plate top is provided with oil storage
Case, the fuel reserve tank lower end is connected with replenishing valve, and the fuel reserve tank is connected by the replenishing valve with the plunger case, the pressure
Connection device includes disk and taper hole circle, and the disk is provided with radial groove, and the radial groove is embedded with the first wedge block, institute
State taper hole circle to be provided with the second wedge block and be fixed on the taper hole circle, first wedge block and second wedge block
The conical surface contact with each other cooperation, first wedge block is equal with the semi-cone angle of the second wedge block, wherein described semi-cone angle model
It is trapped among between 5 degree to 20 degree.
2. a kind of press-connection machine according to claim 1, it is characterised in that the radial groove is embedded with eight piece of first wedging
Block, the taper hole circle is provided with eight piece of second wedge block and is fixed on the taper hole circle.
3. according to a kind of any described press-connection machines of claim 1-2, it is characterised in that the detecting system includes Non-Destructive Testing
Device, described the cannot-harm-detection device is connected with the controller, and it is oblique that described the cannot-harm-detection device is arranged on first wedge block
On the relative face in face.
4. a kind of press-connection machine according to claim 3, it is characterised in that described the cannot-harm-detection device is acoustic emission probe.
5. a kind of press-connection machine according to claim 3, it is characterised in that the detecting system also includes that pretightning force adjusts dress
Put, the pre-tightening force adjusting device is connected with the controller and the cannot-harm-detection device respectively.
6. a kind of compression bonding method, comprises the following steps:
Sent to drive device by controller and instructed;
Drive device receives and instructs and drive compression bonding apparatus to run;
Controller crimps the information and identification information of insulator by detecting system reception compression bonding apparatus, sends continuation and crimps or whole
Only crimping instruction;
If continuing to crimp instruction, then drive device continues to crimp insulator, if terminating crimping instruction, then drive device terminates
Crimping insulator;
Wherein described controller is connected with the detecting system and drive device respectively, the compression bonding apparatus respectively with the driving
Device is connected with detecting system, and the drive device is provided with plunger case, and the plunger case is fixed by upper plate and lower plate, it is described on
Plate top is provided with fuel reserve tank, and the fuel reserve tank lower end is connected with replenishing valve, the fuel reserve tank by the replenishing valve with it is described
Plunger case is connected, and the compression bonding apparatus include disk and taper hole circle, and the disk is provided with radial groove, and the radial groove is embedding
The first wedge block is provided with, the taper hole circle is provided with the second wedge block and is fixed on the taper hole circle, first wedging
Block and the conical surface of second wedge block contact with each other cooperation, and the radial groove is embedded with eight piece of first wedge block, the cone
Hole circle is provided with eight piece of second wedge block and is fixed on the taper hole circle, and the half of first wedge block and the second wedge block
Cone angle is equal, and described half cone angular region is between 5 degree to 20 degree.
7. a kind of compression bonding method according to claim 6, it is characterised in that the detecting system includes Non-Destructive Testing dress
Put, described the cannot-harm-detection device is connected with the controller, described the cannot-harm-detection device is arranged on the first wedge block inclined-plane
On relative face.
8. a kind of compression bonding method according to claim 7, it is characterised in that the detecting system is also adjusted including pretightning force
Device, the pre-tightening force adjusting device is connected with the controller and the cannot-harm-detection device respectively.
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CN201510726359.1A CN105244125B (en) | 2015-10-29 | 2015-10-29 | A kind of press-connection machine and compression bonding method |
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CN105244125B true CN105244125B (en) | 2017-06-16 |
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GB9901641D0 (en) * | 1999-01-26 | 1999-03-17 | Raychem Ltd | Crimping composite electrical insulators |
JP2000340050A (en) * | 1999-05-25 | 2000-12-08 | Kyushu Electric Power Co Inc | Polymer insulator having built-in wedge-type lightning arrester element |
CN202487300U (en) * | 2012-03-28 | 2012-10-10 | 方明 | Intelligent control and detection system for manufacture and crimp connection of composite insulator |
CN203787233U (en) * | 2014-03-14 | 2014-08-20 | 上海昀泰机电科技有限公司 | Composite insulator crimping machine |
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