CN105240473A - Design method for continuously variable transmission device - Google Patents
Design method for continuously variable transmission device Download PDFInfo
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- CN105240473A CN105240473A CN201510742872.XA CN201510742872A CN105240473A CN 105240473 A CN105240473 A CN 105240473A CN 201510742872 A CN201510742872 A CN 201510742872A CN 105240473 A CN105240473 A CN 105240473A
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- CN
- China
- Prior art keywords
- cone pulley
- pyramidal surface
- surface type
- oscillating tooth
- follower
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H9/00—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members
- F16H9/02—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion
- F16H9/24—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using chains or toothed belts, belts in the form of links; Chains or belts specially adapted to such gearing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Transmissions By Endless Flexible Members (AREA)
Abstract
The invention discloses a design method for a continuously variable transmission device, and belongs to the technical field of design and manufacturing for continuously variable transmission devices. The invention discloses a design method for a novel continuously variable transmission device on the basis of the traditional metal belt-type or metal chain-type continuously variable transmissions and oscillating tooth continuously variable transmissions. According to the design method, a friction force between a metal belt or chain and the traditional conical wheel is increased by designing the conical surface of the conical wheel to be a pyramidal surface, and a slipping phenomenon during a transmission process is reduced and the torque of continuously variable transmission is increased by increasing the friction force; and the design method can be applied to the traditional metal belt-type or chain-type continuously variable transmission devices and oscillating tooth continuously variable transmission devices. The designed continuously variable transmission device is capable of bearing a high torque, high in transmission efficiency, simple in structure, and capable of being widely applied to the fields of high-speed and high-power vehicles, and industry.
Description
Technical field
The invention belongs to infinitely variable speed transmission design and manufacture technical field.
Background technique
A kind of driving mechanism applied widely in the transmission of mechanical field middle gear, but this mechanism accuracy of manufacturing and installation precision high, its velocity ratio is fixed, and cannot realize stepless change.Along with the fast development of science and technology, stepless speed variator is as ideal speed changer, be widely used in automobile industry, current stepless speed variator of vehicle is metal band type stepless speed variator and metallic chain type non-stage transmission mainly, it adopts friction-type drive mode, and namely the cone pulley of conical surface carrys out transferring power by axial grip metal tape or chain.But the torque that the stepless speed variator of this friction-type drive transmits is less, there will be the skidding of cone pulley and metal tape or chain when load is excessive.
Patent 200580039668.6 (slide palte deformed tooth stepless engagement adjustable gear, authorized announcement date: on June 10th, 2009, Authorization Notice No.: CN100498006C) in describe a kind of slide plate distortion oscillating tooth stepless engagement oscillating tooth gear device, oscillating tooth stepless speed changes devices is based upon a kind of stepless speed variator on oscillating tooth mesh theory basis, this movable-tooth stepless speed transmission is a kind of non-friction type distortion oscillating tooth infinitely variable speed transmission, it changes stepless change friction/Traction Drive mode, breach stepless change intrinsic power/efficiency barrier, can realize high-power, high efficiency transferring power.
Summary of the invention
The present invention has carried out novelty and has improved and design on metal band type or metallic chain type non-stage transmission and movable-tooth stepless speed transmission basis, main purpose is the design method proposing a kind of infinitely variable speed transmission, the continuously variable transmittion designed can carry large torque, transmission efficiency is high, structure is simple, can be widely used at a high speed and High-Powered Vehicle, industrial field.
The cone pulley of metal band type or metallic chain type non-stage transmission is conical surface, and conical surface is smooth, and when cone pulley and metal tape or chain are by friction driving, the frictional force of band or chain and smooth conical surface is little, needs larger axial clamping force to realize friction driving.The present invention has carried out novelty improvement on metal band type or metallic chain type non-stage transmission basis, metal tape or the frictional force between chain and cone pulley is increased by the conical surface of cone pulley being designed to pyramidal surface, reduced the skidding in transmission process by increasing friction force, increase the torque of variable transmission.
A design method for infinitely variable speed transmission, is characterized in that, the conical surface of stepless change cone pulley is designed to pyramidal surface, increases metal tape or the frictional force between chain and cone pulley, thus increases the torque transfer capability of continuously variable transmittion; The corner angle of adjacent two planes of pyramidal surface are 175
0-178
0, the cone angle between adjacent two crest lines is 22.5
0; Pyramidal surface type cone pulley is driving wheel and follower, or is separately driving wheel, or is follower separately, has 3 kinds of design method, is respectively driven wheel and is pyramidal surface type cone pulley; Driving wheel is pyramidal surface type cone pulley, and follower is common cone pulley; Driving wheel is common cone pulley, and follower is pyramidal surface type cone pulley.
Further, pyramidal surface type cone pulley and pyramidal surface type oscillating tooth cone pulley are applied to oscillating tooth infinitely variable speed transmission, wherein pyramidal surface type cone pulley, pyramidal surface type oscillating tooth cone pulley, common cone pulley, oscillating tooth cone pulley can be arranged in driving wheel and follower also mutual Combination Design respectively, have 9 kinds of design method, be respectively driven wheel and be pyramidal surface type oscillating tooth cone pulley; Driving wheel is pyramidal surface type oscillating tooth cone pulley, and follower is common oscillating tooth cone pulley; Driving wheel is common oscillating tooth cone pulley, and follower is pyramidal surface type oscillating tooth cone pulley; Driving wheel is pyramidal surface type oscillating tooth cone pulley, and follower is pyramidal surface type cone pulley; Driving wheel is pyramidal surface type oscillating tooth cone pulley, and follower is common cone pulley; Driving wheel is common oscillating tooth cone pulley, and follower is pyramidal surface type cone pulley; Driving wheel is pyramidal surface type cone pulley, and follower is pyramidal surface type oscillating tooth cone pulley; Driving wheel is common cone pulley, and follower is pyramidal surface type oscillating tooth cone pulley; Driving wheel is pyramidal surface type cone pulley, and follower is common oscillating tooth cone pulley.
For movable-tooth stepless speed transmission, starting stage centrifugal force be not enough to make slide plate throw away oscillating tooth groove come with the engaging of sprocket time, there is skidding between metal chain and cone pulley.Therefore, the cone pulley of movable-tooth stepless speed transmission can be designed to pyramidal surface equally, and make it rely on the friction driving between metal chain and cone pulley in the starting stage by clamping force, the design of pyramidal surface can reduce axial clamping force to a certain extent while increasing friction force, i.e. the demand of hydraulic pressure installation.
Accompanying drawing explanation
Fig. 1 is the structure composition schematic diagram of infinitely variable speed transmission.Wherein Fig. 1-1 is pyramidal surface type cone pulley structural representation for driven wheel; Fig. 1-2 is driving wheel is pyramidal surface type cone pulley, and follower is common cone pulley structural representation; Fig. 1-3 for driving wheel be common cone pulley, follower is pyramidal surface type cone pulley structural representation; Fig. 1-4 is pyramidal surface type oscillating tooth cone pulley structural representation for driven wheel; Fig. 1-5 for driving wheel be pyramidal surface type oscillating tooth cone pulley, follower is common oscillating tooth cone pulley structural representation; Fig. 1-6 for driving wheel be common oscillating tooth cone pulley, follower is pyramidal surface type oscillating tooth cone pulley structural representation; Fig. 1-7 for driving wheel be pyramidal surface type oscillating tooth cone pulley, follower is pyramidal surface type cone pulley structural representation; Fig. 1-8 for driving wheel be pyramidal surface type oscillating tooth cone pulley, follower is common cone pulley structural representation; Fig. 1-9 for driving wheel be common oscillating tooth cone pulley, follower is pyramidal surface type cone pulley structural representation; Fig. 1-10 for driving wheel be pyramidal surface type cone pulley, follower is pyramidal surface type oscillating tooth cone pulley structural representation; Fig. 1-11. driving wheel is common cone pulley, and follower is pyramidal surface type oscillating tooth cone pulley; Fig. 1-12 for driving wheel be pyramidal surface type cone pulley, follower is common oscillating tooth cone pulley structural representation.
Fig. 2 is oscillating tooth cone pulley (before operation) structure composition schematic diagram.
Fig. 3 is oscillating tooth cone pulley (in operation) structure composition schematic diagram.
Wherein:
1, metal tape 2, oscillating tooth caulking groove
3, crest line 4, the tooth profile metal chain of pyramidal surface
Metal tape for be metal band type stepless speed variator, tooth profile metal chain for be movable-tooth stepless speed transmission
5, slide plate 6, oscillating tooth unit
Embodiment
Embodiments of the invention as shown in Figure 1, Figure 2, Figure 3 shows.
The present invention has carried out novelty improvement on metal band type or metallic chain type non-stage transmission basis, increases metal tape or the frictional force between chain and cone pulley, as shown in Figure 1 by the conical surface of cone pulley being designed to pyramidal surface.Pyramidal surface can increase metal tape or the frictional force between chain and cone pulley by equidistant crest line, thus reduces the skidding in transmission process, and can increase the torque of variable transmission, improves its power transmission ability.
The corner angle of adjacent two planes of pyramidal surface are 175
0-178
0, the cone angle between adjacent two crest lines is 22.5
0.Cone angle determines the plane number of composition pyramidal surface, and this plane number can not be too much, and the pyramidal surface Roughness of cone pulley too much can be made excessive, and when to cause in transmission process metal chain turnover cone pulley, transmission is unstable; And plane number can not be very few, I haven't seen you for ages excessively causes the design effect of this design method not remarkable.Corner angle determine the Roughness of pyramidal surface equally, and therefore, this angle size when designing is also moderate, crosses conference and makes the pyramidal surface Roughness of cone pulley excessive, and when to cause in transmission process metal chain turnover cone pulley equally, transmission is unstable; The too small design effect of this design method that can cause equally is not remarkable.Therefore, in the present invention, corner angle are designed to 22.5
0, namely the pyramidal surface of each cone pulley is made up of 16 planes respectively, and corner angle are designed to 175
0-178
0between.
The present invention can be applicable to oscillating tooth infinitely variable speed transmission, and before oscillating tooth cone pulley runs, slide plate is in oscillating tooth groove, as shown in Figure 2.When oscillating tooth cone pulley runs, rely on centrifugal action, slide plate throws away from oscillating tooth groove, is in outside extended configuration, and the slide plate thrown away can be meshed in the engaging tooth of tooth profile metal chain, as shown in Figure 3.But for movable-tooth stepless speed transmission, starting stage centrifugal force be not enough to make slide plate throw away oscillating tooth groove come with the engaging of sprocket time, there is skidding between metal chain and cone pulley.Therefore, the cone pulley of movable-tooth stepless speed transmission can be designed to above-mentioned pyramidal surface equally, and make it rely on the friction driving between metal chain and cone pulley in the starting stage by clamping force, the design of pyramidal surface can reduce axial clamping force to a certain extent while increasing friction force, the i.e. demand of hydraulic pressure installation, reduce hydraulic slip, improve transmission efficiency.
The pyramidal surface type cone pulley of the present invention's design can be driving wheel and follower, or is separately driving wheel, or is separately follower.Design method has 12 kinds and is respectively according to accompanying drawing order: 1. driven wheel is pyramidal surface type cone pulley; 2. driving wheel is pyramidal surface type cone pulley, and follower is common cone pulley; 3. driving wheel is common cone pulley, and follower is pyramidal surface type cone pulley; 4. driven wheel is pyramidal surface type oscillating tooth cone pulley; 5. driving wheel is pyramidal surface type oscillating tooth cone pulley, and follower is common oscillating tooth cone pulley; 6. driving wheel is common oscillating tooth cone pulley, and follower is pyramidal surface type oscillating tooth cone pulley; 7. driving wheel is pyramidal surface type oscillating tooth cone pulley, and follower is pyramidal surface type cone pulley; 8. driving wheel is pyramidal surface type oscillating tooth cone pulley, and follower is common cone pulley; 9. driving wheel is common oscillating tooth cone pulley, and follower is pyramidal surface type cone pulley; 10. driving wheel is pyramidal surface type cone pulley, and follower is pyramidal surface type oscillating tooth cone pulley; 11. driving wheels are common cone pulley, and follower is pyramidal surface type oscillating tooth cone pulley; 12. driving wheels are pyramidal surface type cone pulley, and follower is common oscillating tooth cone pulley.
Claims (2)
1. a design method for infinitely variable speed transmission, is characterized in that, the conical surface of stepless change cone pulley is designed to pyramidal surface, increases metal tape or the frictional force between chain and cone pulley, thus increases the torque transfer capability of continuously variable transmittion; The corner angle of adjacent two planes of pyramidal surface are 175 °-178 °, and the cone angle between adjacent two crest lines is 22.5 °; Pyramidal surface type cone pulley is driving wheel and follower, or is separately driving wheel, or is follower separately, has 3 kinds of design method, is respectively driven wheel and is pyramidal surface type cone pulley; Driving wheel is pyramidal surface type cone pulley, and follower is common cone pulley; Driving wheel is common cone pulley, and follower is pyramidal surface type cone pulley.
2. design method according to claim 1, it is characterized in that: pyramidal surface type cone pulley, pyramidal surface type oscillating tooth cone pulley, common cone pulley, oscillating tooth cone pulley are arranged in driving wheel and follower also mutual Combination Design respectively, have 9 kinds of design method, be respectively driven wheel and be pyramidal surface type oscillating tooth cone pulley; Driving wheel is pyramidal surface type oscillating tooth cone pulley, and follower is common oscillating tooth cone pulley; Driving wheel is common oscillating tooth cone pulley, and follower is pyramidal surface type oscillating tooth cone pulley; Driving wheel is pyramidal surface type oscillating tooth cone pulley, and follower is pyramidal surface type cone pulley; Driving wheel is pyramidal surface type oscillating tooth cone pulley, and follower is common cone pulley; Driving wheel is common oscillating tooth cone pulley, and follower is pyramidal surface type cone pulley; Driving wheel is pyramidal surface type cone pulley, and follower is pyramidal surface type oscillating tooth cone pulley; Driving wheel is common cone pulley, and follower is pyramidal surface type oscillating tooth cone pulley; Driving wheel is pyramidal surface type cone pulley, and follower is common oscillating tooth cone pulley.
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CN201510742872.XA CN105240473A (en) | 2015-11-04 | 2015-11-04 | Design method for continuously variable transmission device |
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CN201510742872.XA CN105240473A (en) | 2015-11-04 | 2015-11-04 | Design method for continuously variable transmission device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109083997A (en) * | 2017-06-14 | 2018-12-25 | 韩建伟 | A kind of power is without interrupting shift speed change transmission mechanism |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04194440A (en) * | 1990-11-28 | 1992-07-14 | Yasuo Ono | Chain type continuously variable transmission |
US20020068654A1 (en) * | 2000-09-06 | 2002-06-06 | Markus Baumann | Plate-link chain |
CN1752479A (en) * | 2004-09-21 | 2006-03-29 | 王国斌 | Slide palte deformed tooth stepless engagement adjustable gear |
CN201087763Y (en) * | 2007-09-21 | 2008-07-16 | 王国斌 | Mechanical stepless speed changer |
-
2015
- 2015-11-04 CN CN201510742872.XA patent/CN105240473A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04194440A (en) * | 1990-11-28 | 1992-07-14 | Yasuo Ono | Chain type continuously variable transmission |
US20020068654A1 (en) * | 2000-09-06 | 2002-06-06 | Markus Baumann | Plate-link chain |
CN1752479A (en) * | 2004-09-21 | 2006-03-29 | 王国斌 | Slide palte deformed tooth stepless engagement adjustable gear |
CN201087763Y (en) * | 2007-09-21 | 2008-07-16 | 王国斌 | Mechanical stepless speed changer |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109083997A (en) * | 2017-06-14 | 2018-12-25 | 韩建伟 | A kind of power is without interrupting shift speed change transmission mechanism |
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Application publication date: 20160113 |