CN105238116B - A kind of electric generator inner cooling water tubular copper conductor corrosion protective layers and preparation method thereof - Google Patents

A kind of electric generator inner cooling water tubular copper conductor corrosion protective layers and preparation method thereof Download PDF

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Publication number
CN105238116B
CN105238116B CN201510604652.0A CN201510604652A CN105238116B CN 105238116 B CN105238116 B CN 105238116B CN 201510604652 A CN201510604652 A CN 201510604652A CN 105238116 B CN105238116 B CN 105238116B
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copper conductor
protective layers
tubular copper
corrosion protective
preparation
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CN105238116A (en
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吴俊杰
周舟
何铁祥
钱晖
王凌
査方林
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Hunan Electric Power Co Ltd
State Grid Hunan Electric Power Co Ltd
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Hunan Electric Power Co Ltd
State Grid Hunan Electric Power Co Ltd
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Abstract

The invention discloses a kind of electric generator inner cooling water tubular copper conductor corrosion protective layers and preparation method thereof, tubular copper conductor corrosion protective layers are in the hollow by the alkaline solution injection tubular copper conductor containing phenolic compound and aminated compounds, by reacting generation polymer between phenolic compound and aminated compounds and being deposited on the polymer film that tubular copper conductor hollow inner surface is formed:The polymer film densification, good stability, it can effectively suppress the copper corrosion of tubular copper conductor hollow inner surface, and the preparation method of corrosion protective layers is simple, low cost, compared to prior art, small mixed bed, alkali lye Dropping feeder in water- cooling generator can be omitted, and effectively reduce investment and operation expense.

Description

A kind of electric generator inner cooling water tubular copper conductor corrosion protective layers and preparation method thereof
Technical field
The present invention relates to a kind of electric generator inner cooling water tubular copper conductor corrosion protective layers and preparation method thereof;Belong to motor work Journey technical field.
Background technology
The stator of the stator winding of the high-rating generators such as nuclear power plant, thermal power plant and hydroelectric power plant and large-scale pair of water-cooled generator, Rotor windings are generally cooled down using water in tubular copper conductor inner loop, for reducing generator bar temperature.However, hollow copper Wire is easily corroded by inner cold water, causes electrical conductivity to increase, insulation degree reduction, leakage current increase;Corrosion product is also possible to Wire is blocked, causes local overheating even motor damage, causes compressor emergency shutdown accident, cause serious economic loss.To ensure The safety and economic operation of generator, it is necessary to take certain measure to reduce or prevent that tubular copper conductor from corroding.
Addition corrosion inhibiter and control water quality are the common methods of control and the tubular copper conductor corrosion of reduction electric generator inner cooling water. Corrosion inhibiter typically selects nitrogenous azole, amine, pyridines and derivative corrosion inhibiter.But, corrosion inhibiter solubility in water It is smaller, cosolvent need to be added, and easily precipitated with copper ion complexing generation, cause tubular copper conductor to block overtemperature, institute exists in this way It is less in practical application.It is a kind of method quickly grown in recent years to control inner cold water water quality, and its cardinal principle purifies water And alkalescence is adjusted to, copper conductor is in passivation water quality, surface forms passivation protection film, prevent that impurities in water from corroding copper and leading Line.However, the method need to often change resin, and specific equipment need to be used to carry out precise control to water quality, it is less economical.And And, passivation protection film is simultaneously unstable, and water quality is very easy to be destroyed once occurring fluctuation, and unit operation operating mode is mutated or is System slightly defect may destroy diaphragm, and Water-quality control is slightly not in place to be possible to can occur heavy corrosion.
The content of the invention
Electric generator inner cooling water tubular copper conductor corrosion protection requirement, less economical, control can not be met for prior art Complicated the problem of, it is to provide a kind of densification, good stability, can effectively suppress in tubular copper conductor hollow that the purpose of the present invention, which is, The corrosion protective layers of portion surface copper corrosion.
It is to provide a kind of simple to operate, inexpensive to prepare the tubular copper conductor and corrode that another object of the present invention, which is, The method of overcoat.
In order to realize the technical purpose of the present invention, the invention provides a kind of corrosion of electric generator inner cooling water tubular copper conductor is anti- Sheath, the corrosion protective layers are that the hollow of tubular copper conductor is injected by the alkaline solution containing phenolic compound and aminated compounds In, by reacting generation polymer between phenolic compound and aminated compounds and being deposited on tubular copper conductor hollow inner surface shape Into polymer film:Wherein, the mass percent of phenolic compound and aminated compounds is 40~95%:5~60%;It is described Phenolic compound be diphenol and/or polyphenolic substance;Described aminated compounds is diamines and/or polyamine compounds.
Technical scheme passes through chemical reaction using diphenol or Polyphenols with diamines or polyamine compounds first In one layer of densification of tubular copper conductor hollow inner surface formation, the polymer membrane layer of stable chemical nature, this one polymer Film can effectively separate tubular copper conductor hollow inner surface and directly be contacted with outside, play a part of preventing copper corrosion.In addition, amine The remaining amido of class compound can make tubular copper conductor surface microenvironment keep alkalescence, further suppress copper corrosion;And phenol Class compound can form strong Coordinative Chemistry key with copper conductor surface, strengthen the Interface adhesive strength of overcoat, while unreacted Complete phenols prevents the oxygen corrosion of polymer and tubular copper conductor as antioxidant.
It is preferred that scheme in, the mass percent of phenolic compound and aminated compounds is 43~85%:15~57%.
It is preferred that scheme in, diphenol compound be hydroquinones, resorcinol and catechol at least one.
It is preferred that scheme in, polyphenolic substance be gallic acid, tannin, catechin, L-Epicatechin gallate and table At least one in nutgall catechin gallic acid ester.
It is preferred that scheme in, diamine compound be ethylenediamine, propane diamine, butanediamine, pentanediamine, hexamethylene diamine, p-phenylenediamine, M-phenylene diamine (MPD), 1,2- diamines butylcyclohexane, 1,3- diamines butylcyclohexane, 1,4- diamines butylcyclohexane, 3,5- diaminobenzoic acids With at least one in lysine.
It is preferred that scheme in, polyamine compounds be equal benzene triamine, 1,2,4- tri- amido benzene, three (2- amine ethyl) amine, diethyl Alkene triamine, triethylene tetramine, TEPA, pentaethylene hexamine, the amine of six ethene seven, polyethylene polyamine, polyvinylamine, polyethylene At least one in imines and polylysine.
Present invention also offers the preparation method of the electric generator inner cooling water tubular copper conductor corrosion protective layers, this method is Phenolic compound and aminated compounds are dissolved in water, and adjust pH to alkalescence, working solution is obtained;The working solution is injected into hollow In the hollow of copper conductor, reacted at a temperature of 15~60 DEG C, in tubular copper conductor hollow inner surface formation corrosion protective layers.
It is preferred that scheme in, by hydrochloric acid and/or sodium hydroxide solution adjustment work liquid, its pH value is maintained 8~13 In the range of;Preferably pH value is maintained in the range of 8.5~11;Most preferably 9~10.5.The concentration of hydrochloric acid is preferably 1mol/L; The concentration of NaOH solution is preferably 1mol/L.
It is preferred that scheme in, in working solution the gross mass degree of phenolic compound and aminated compounds be 0.1~ 5%;Preferably 0.2~3.7%;Most preferably 0.5~1.8%.
It is preferred that scheme in, the time reacted at a temperature of 15 DEG C~60 DEG C be 4~48 hours.It is preferred that reaction temperature be 20 DEG C~45 DEG C;Most preferably 25 DEG C~40 DEG C.Reaction time is preferably 6~40h, most preferably 10~36h.
Compared with the prior art, the present invention has following remarkable advantage and beneficial effect:
Technical scheme is used first, and diphenol or polyphenolic substance are used as hollow copper with diamines or polyamine compounds Wire hollow inside corrosion overcoat raw material, diphenol or Polyphenols are with diamines or polyamine compounds by chemically reacting in sky Core copper conductor hollow inner surface formation one layer of densification, polymer membrane of stable chemical nature, this one polymer film can have Effect cut-off tubular copper conductor hollow inner surface is directly contacted with outside, plays a part of preventing copper corrosion.In addition, amine chemical combination The remaining amido of thing can make tubular copper conductor surface microenvironment keep alkalescence, further suppress copper corrosion;And phenols chemical combination Thing can form strong Coordinative Chemistry key with copper conductor hollow inner surface, strengthen the Interface adhesive strength of overcoat, while unreacted Complete phenols prevents the oxygen corrosion of polymer and tubular copper conductor as antioxidant.
Tubular copper conductor corrosion protective layers prepared by technical scheme are to be deposited on sky by in-situ polymerization growth Core copper conductor hollow inner surface, overcoat is uniform, fine and close;Interface adhesive strength with copper is strong, and chemical stability is good, can transport for a long time OK, it is ensured that protection effect.In addition, the preparation method of overcoat is simple, easy to operate, overcoat need not strictly control water after being formed Matter.Compared to prior art, small mixed bed, alkali lye Dropping feeder in water- cooling generator can be omitted, and effectively reduced investment and transported Row maintenance cost.
Brief description of the drawings
【Fig. 1】Corrosion-free overcoat, embodiment 1, embodiment 2 prepare tubular copper conductor hollow inner surface after corrosion protective layers Electron scanning micrograph.
【Fig. 2】The dynamic potential polarization curve and impedance spectrum of the copper sheet of corrosion-free overcoat and copper sheet after the processing of embodiment 1 Figure.
【Fig. 3】Copper sheet is passed through in desalination water running 60 days after the tubular copper conductor of corrosion-free overcoat is handled with embodiment 3 The content of copper ion of cold water.
Embodiment
Illustrate the present invention below by way of specific embodiment, but embodiment is merely to illustrate, and is not limit the scope of the invention. In the case where not departing from above method thought range of the present invention, made according to ordinary skill knowledge and customary means Various replacements and change, should be included in the scope of the present invention.
Experimental method used in following embodiments is conventional method unless otherwise specified.
Material, reagent used etc., unless otherwise specified, are commercially obtained in following embodiments.
Embodiment 1
(1) by 815g catechols and 185g ethylenediamines, stirring and dissolving in 199kg water is added, 1mol/L hydrochloric acid is added dropwise It is 9.0 ± 0.5 that the aqueous solution and the 1mol/L NaOH aqueous solution, which adjust solution ph, obtains initial soln, standby, wherein adjacent benzene two Total weight/mass percentage composition of phenol and ethylenediamine is 0.5%, and ethylenediamine accounts for the 18.5% of the gross mass of catechol and ethylenediamine.
(2) initial soln is injected in the electric generator inner cooling water tubular copper conductor rinsed well, it is 25 to keep solution temperature ± 5 DEG C, after being reacted through 36h, solution after reaction is allowed to dry, rinsed well with water, i.e., obtained in tubular copper conductor hollow inner surface Corrosion protective layers.
Embodiment 2
(1) by 1580g pyrogallols and 420g triethylene tetramines, stirring and dissolving in 198kg water is added, is added dropwise 1mol/L's Aqueous hydrochloric acid solution and 1mol/L NaOH aqueous solution regulation solution ph are 10.5 ± 0.5, obtain initial soln, standby, wherein Total weight/mass percentage composition of catechol and ethylenediamine is 1.0%, and ethylenediamine accounts for the gross mass of catechol and ethylenediamine 21.0%.
(2) initial soln is injected in the electric generator inner cooling water tubular copper conductor rinsed well, it is 35 to keep solution temperature ± 5 DEG C, after being reacted through 24h, solution after reaction is allowed to dry, rinsed well with water, i.e., obtained in tubular copper conductor hollow inner surface Corrosion protective layers.
Embodiment 3
(1) by 1940.4g tannin and 1659.6g polyethyleneimines, stirring and dissolving in 196.4kg water is added, 1mol/ is added dropwise It is 10.0 ± 0.5 that L aqueous hydrochloric acid solution and the 1mol/L NaOH aqueous solution, which adjust solution ph, obtains initial soln, standby, its Total weight/mass percentage composition of middle catechol and ethylenediamine is 1.8%, and ethylenediamine accounts for the gross mass of catechol and ethylenediamine 46.1%.
(2) initial soln is injected in the electric generator inner cooling water tubular copper conductor rinsed well, it is 40 to keep solution temperature ± 5 DEG C, after being reacted through 10h, solution after reaction is allowed to dry, rinsed well with water, i.e., obtained in tubular copper conductor hollow inner surface Corrosion protective layers.
Embodiment 4
(1) by 1136.2g Epigallo-catechin gallate (EGCG)s and 1463.8g polylysines, add in 197.4kg water Stirring and dissolving, it is 9.5 ± 0.5 that 1mol/L aqueous hydrochloric acid solution and 1mol/L NaOH aqueous solution regulation solution ph, which is added dropwise, is obtained Initial soln is obtained, standby, wherein total weight/mass percentage composition of catechol and ethylenediamine is 1.3%, and ethylenediamine accounts for adjacent benzene two The 56.3% of the gross mass of phenol and ethylenediamine.
(2) initial soln is injected in the electric generator inner cooling water tubular copper conductor rinsed well, it is 40 to keep solution temperature ± 5 DEG C, after being reacted through 18h, solution after reaction is allowed to dry, rinsed well with water, i.e., obtained in tubular copper conductor hollow inner surface Corrosion protective layers.
The surface scan electricity for the corrosion protective layers that the tubular copper conductor of corrosion-free overcoat, embodiment 1 are prepared with embodiment 2 Sub- microphotograph is as shown in figure 1, (being respectively left figure, middle figure and right figure).As shown in Figure 1, prepare after corrosion protective layers, hollow Copper conductor surface is covered with one layer of complete organic layer.
Take 1 × 1cm2Tubular copper conductor and the embodiment 3 of corrosion-free overcoat prepare the hollow copper after corrosion protective layers Wire, with epoxy encapsulation, it (is respectively left figure and the right side to test dynamic potential polarization curve with impedance spectrum using three-electrode method Figure), as shown in Figure 2.Being understood to prepare after corrosion protective layers by dynamic potential polarization curve figure, corrosion potential is increased to from -305mV - 242mV, corrosion current is reduced to 1.05 μ A from 3.74 μ A.Impedance spectra can be seen that face coat resistance is remarkably reinforced, explanation Prepare after corrosion protective layers, the corrosion tendency on copper conductor surface declines, and the corrosion to copper conductor serves obvious inhibiting effect.
The tubular copper conductor (numbering 1) of corrosion-free overcoat processing, embodiment 1~4 prepare the hollow after corrosion protective layers Copper conductor (numbering 2~5) and the micro- basification device of use control the tubular copper conductor (numbering 6) of water quality to run in 60 days, Content of copper ion monitoring curve in inner cold water is as shown in figure 3, the untreated tubular copper conductor operation it can be seen from data in figure No more than content of copper ion in 20 sky and water i.e. more than 20 μ g/L, professional standard DL/T801-2010 requirement is not met, and is used Copper ion in inner cold water, which is discharged into, after the preparation corrosion protective layers of the embodiment of the present invention 1~4 is still below 8 μ g/L after being run through 60 days, More untreated wire is decreased obviously, and fluctuating range is smaller than water quality controlling method.

Claims (8)

1. a kind of preparation method of electric generator inner cooling water tubular copper conductor corrosion protective layers, it is characterised in that:By phenolic compound Water is dissolved in aminated compounds, and adjusts pH to alkalescence, working solution is obtained;The working solution is injected to the hollow of tubular copper conductor In, reacted at a temperature of 15~60 DEG C, in tubular copper conductor hollow inner surface formation corrosion protective layers;
Described corrosion protective layers are injected the sky of tubular copper conductor by the alkaline solution containing phenolic compound and aminated compounds In core, by reacting generation polymer between phenolic compound and aminated compounds and being deposited on tubular copper conductor hollow inner surface The polymer film of formation:
Wherein, the mass percent of phenolic compound and aminated compounds is 40~95%:5~60%;Described phenols chemical combination Thing is diphenol and/or polyphenolic substance;Described aminated compounds is diamines and/or polyamine compounds;
The gross mass degree of phenolic compound and aminated compounds is 0.1~5% in described working solution.
2. the preparation method of electric generator inner cooling water tubular copper conductor corrosion protective layers according to claim 1, its feature exists In:By hydrochloric acid and/or sodium hydroxide solution adjustment work liquid, its pH value is set to maintain in the range of 8~13.
3. the preparation method of electric generator inner cooling water tubular copper conductor corrosion protective layers according to claim 1, its feature exists In:Reaction time is 4~48 hours.
4. the preparation method of electric generator inner cooling water tubular copper conductor corrosion protective layers according to claim 1, its feature exists In:The mass percent of phenolic compound and aminated compounds is 43~85%:15~57%.
5. the preparation method of electric generator inner cooling water tubular copper conductor corrosion protective layers according to claim 4, its feature exists In:Described diphenol compound is at least one in hydroquinones, resorcinol and catechol.
6. the preparation method of electric generator inner cooling water tubular copper conductor corrosion protective layers according to claim 4, its feature exists In:Described polyphenolic substance is gallic acid, tannin, catechin, L-Epicatechin gallate and epigallocatechin At least one in gallate.
7. the preparation method of electric generator inner cooling water tubular copper conductor corrosion protective layers according to claim 4, its feature exists In:Described diamine compound be ethylenediamine, propane diamine, butanediamine, pentanediamine, hexamethylene diamine, p-phenylenediamine, m-phenylene diamine (MPD), 1, In 2- diamines butylcyclohexane, 1,3- diamines butylcyclohexane, 1,4- diamines butylcyclohexane, 3,5- diaminobenzoic acids and lysine It is at least one.
8. the preparation method of electric generator inner cooling water tubular copper conductor corrosion protective layers according to claim 1, its feature exists In:Described polyamine compounds are equal benzene triamine, the amido benzene of 1,2,4- tri-, three (2- amine ethyl) amine, diethylenetriamine, triethylene Tetramine, TEPA, pentaethylene hexamine, the amine of six ethene seven, polyethylene polyamine, polyvinylamine, polyethyleneimine and poly- bad ammonia At least one in acid.
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