A kind of solution polymerized butadiene styrene rubber drying process
Technical field
The present invention relates to solution polymerized butadiene styrene rubber Drying Treatment Technology field, particularly relate to a kind of solution polymerized butadiene styrene rubber drying process.
Background technology
Domestic solution polymerized butadiene styrene rubber post processing follow-up dry technology present situation: the continuous three sections of seasonings of (1) Vibratingfluidbeddrier: mostly adopt three Vibratingfluidbeddriers to carry out follow-up drying to remove the moisture in solution polymerized butadiene styrene rubber micelle at present--first paragraph removes flash distillation water; 2nd section removes micelle surface water; 3rd section removes micelle internal water and cools micelle.Because solution polymerized butadiene styrene rubber is not General Purpose Rubber, the moisture therefore removed in solution polymerized butadiene styrene rubber micelle is quite difficult; Or under the same conditions, the production capacity of device is lower.(2) Vibratingfluidbeddrier adds roller drier combined method; (3) fourdrinier wire seasoning.
The follow-up drying means of external solution polymerized butadiene styrene rubber has following several mode, they cut both ways: (1) fourdrinier wire seasoning: with the micelle of the crawler type fourdrinier wire drying box conveying moisture content 5-8% of long 30--45 rice, wide 2--4 rice, and in course of conveying, obtain drying and cooling.Its advantage is that the physical property of material can not be affected, and production capacity can adjust at any time; Its shortcoming is that plant equipment is heavy, and take up an area space greatly, energy ezpenditure is large, and construction cost is large, and maintenance and repair expense is many.(2) to add cylinder helical-blade dryer group legal for Vibratingfluidbeddrier: Vibratingfluidbeddrier is mainly used to extract the steam of a large amount of flash distillation; Cylinder is mainly used in moisture in dry solution polymerized butadiene styrene rubber pimpled rubber to qualified.The advantage of cylinder drying in running, can change condition of work at any time, and shortcoming is that the individual particles in cylindrical shell to stick on part not easy to clean, and the time has been grown and can turn yellow; Energy ezpenditure is larger simultaneously, invests also larger.(3) the continuous three sections of seasonings of Vibratingfluidbeddrier: about 10 meters of the every segment length of external vibrated fluidized bed, overall length 30 meters, width is 1.2--1.4 rice.Equipment is heavy, and investment is large, and maintenance cost is large, but production capacity is also comparatively large, but three sections regulate inconvenient.
Summary of the invention
To the present situation of above-mentioned prior art, technical problem to be solved by this invention is to provide the solution polymerized butadiene styrene rubber drying process that a kind of drying effect is good, product quality is high.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of solution polymerized butadiene styrene rubber drying process, comprises the steps:
(1) the elementary dryer section of micelle: enter the 1st section of Vibratingfluidbeddrier through expansion drying machine head moisture micelle out and complete extracting of flash distillation moisture;
(2) micelle surface moisture extracts section: moisture micelle enters the 2nd section of vibra fluidized bed drying again and removes surface moisture, and temperature controls at 100 DEG C;
(3) micelle subsurface moisture evaporator section: moisture micelle enters the 3rd section of vibra fluidized bed drying again and removes subsurface moisture, and temperature controls at 85 DEG C;
(4) micelle internal moisture evaporator section: moisture micelle enters the 4th section of vibra fluidized bed drying again and deviates from internal moisture, and temperature controls below 50 DEG C;
(5) micelle cooling section: qualified micelle enters the 5th section of vibrated fluidized bed and cools, and temperature is normal temperature;
(6) pack: the suitable micelle of temperature by rotatory feeder valve and roots blower system vacuum mode of movement send to packaging feed bin again in but pack afterwards.
Further, described 1st section is the hot air fluidized bed of upward type, and described 2nd section is blowing down hot air type fluid bed, and described 3rd section is blowing down hot air type fluid bed, and described 4th section is upward type warm air fluid bed, and described 5th section is upward type cool breeze fluid bed.
Further, the hot air fluidized bed of described upward type, blowing down hot air type fluid bed, upward type warm air fluid bed and upward type cool breeze fluid bed adopt frequency conversion type air-blower control technology.
Further, the hot air fluidized bed of described upward type, blowing down hot air type fluid bed, upward type warm air fluid bed and upward type cool breeze fluid bed adopt the anti-product bonding technology of Teflon.
Compared with prior art, the invention has the advantages that: the follow-up dry production capacity 6 tons/hour of post processing of the present invention; Solution polymerized butadiene styrene rubber finished product glue volatile matter content is less than 0.7% and is less than industry index 1.0% index; Discharged air meets national environmental standard, and steam energy consumption and power consumption reduce greatly, and equipment is advanced, operate, safeguard simple and convenient, can large-scale promotion.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, the present invention is further elaborated.
A kind of solution polymerized butadiene styrene rubber drying process of the present invention, comprises the steps: the elementary dryer section of (1) micelle: enter the 1st section of Vibratingfluidbeddrier through expansion drying machine head moisture micelle out and complete extracting of flash distillation moisture, (2) micelle surface moisture extracts section: moisture micelle enters the 2nd section of vibra fluidized bed drying again and removes surface moisture, and temperature controls at 100 DEG C, (3) micelle subsurface moisture evaporator section: moisture micelle enters the 3rd section of vibra fluidized bed drying again and removes subsurface moisture, and temperature controls at 85 DEG C, (4) micelle internal moisture evaporator section: moisture micelle enters the 4th section of vibra fluidized bed drying again and deviates from internal moisture, and temperature controls below 50 DEG C, (5) micelle cooling section: qualified micelle enters the 5th section of vibrated fluidized bed and cools, and temperature is normal temperature, (6) pack: the suitable micelle of temperature by rotatory feeder valve and roots blower system vacuum mode of movement send to packaging feed bin again in but pack afterwards, described 1st section is the hot air fluidized bed of upward type, described 2nd section is blowing down hot air type fluid bed, described 3rd section is blowing down hot air type fluid bed, described 4th section is upward type warm air fluid bed, described 5th section is upward type cool breeze fluid bed, the hot air fluidized bed of described upward type, blowing down hot air type fluid bed, upward type warm air fluid bed and upward type cool breeze fluid bed adopt frequency conversion type air-blower control technology, the hot air fluidized bed of described upward type, blowing down hot air type fluid bed, upward type warm air fluid bed and upward type cool breeze fluid bed adopt the anti-product bonding technology of Teflon, by air exhauster, steam is drained into pipeline with used heat air in process and send to the burning of RTO environmental protecting device.
Compared with prior art, the invention has the advantages that: the follow-up dry production capacity 6 tons/hour of post processing of the present invention; Solution polymerized butadiene styrene rubber finished product glue volatile matter content is less than 0.7% and is less than industry index 1.0% index; Discharged air meets national environmental standard, and steam energy consumption and power consumption reduce greatly, and equipment is advanced, operate, safeguard simple and convenient, can large-scale promotion.