CN105231716A - Manufacturing method of sponge-spring mattress - Google Patents
Manufacturing method of sponge-spring mattress Download PDFInfo
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- CN105231716A CN105231716A CN201510719835.7A CN201510719835A CN105231716A CN 105231716 A CN105231716 A CN 105231716A CN 201510719835 A CN201510719835 A CN 201510719835A CN 105231716 A CN105231716 A CN 105231716A
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- sponge
- sponge side
- side plate
- side frame
- bottom pad
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Abstract
The invention relates to a manufacturing method of a sponge-spring mattress. The manufacturing method is characterized by comprising the following steps: firstly, making a sponge side frame, and processing a stepped surface B which extends in the long axis of a sponge side plate B and is identical to a stepped surface A in height on the inner side of the sponge side plate B; and then, sequentially mounting a bottom pad, a spring layer, a functional layer and a sponge surface layer, wherein a bump with an L-shaped cross section is arranged on a side plate of the sponge side frame and a notch, which is just embedded with the bump, is arranged on another side plate; the bump has at least one horizontal binding surface which is contacted with the sponge side plate B; and the two side plates are bound an fixed by virtue of a binding agent on the horizontal binding surface. The manufacturing method disclosed by the invention has the advantages that a contact surface, which is applied with the binding agent, becomes tighter as being pressed by external force during using and packaging and the restoration of sponge in a vertical direction is not affected due to dislocation of the contact surface since the binding agent is located on the horizontal binding surface, so that the normal rebound of the sponge is guaranteed.
Description
Technical field
The present invention relates to a kind of mattress manufacture method, particularly a kind of sponges spring mattress manufacture method.
Background technology
Along with the raising of people's living standard, advantages such as the requirement of people to quality of the life is also more and more higher, and sping mattress has good springiness, and support is better, gas permeability is stronger, durable and be extensively subject to liking of people.
Spring packet mode sping mattress fills spring layer in sponge framework, and spring layer is loaded in non-woven bag by separate component spring and linked arrangement again, is then glued together and makes.Sponge layer is generally stained with above spring layer.During use, each spring bag can both uniform force, and comfort is strong.
There is certain defect in current spring packet mode sping mattress: the sponge framework outside spring layer adopts four rectangular sponge sides or end face to be connected to form successively by adhesive head and the tail, due to its adhesive surface on the vertical plane, in use or after package roll pressure, junction on vertical plane is bonded together due to the dislocation of adhesive surface trace, cannot again restore after portioned product deformation.
Summary of the invention
The technical problem to be solved in the present invention is to provide the sponges spring mattress manufacture method that a kind of junction is not easily bonded together.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of sponges spring mattress manufacture method, its innovative point is that described method is: step S1: make sponge side frame, the independence of first carrying out a pair sponge side plate A and a pair sponge side plate B makes, sponge side plate A is identical with the height of sponge side plate B, on the end face of sponge side plate A, middle part processes a projection of stretching out along its long axis direction, the cross section of this projection is that L shape is step-like, and the horizontal direction step surface of this step-like projection is positioned at the inner side of sponge side plate A, protruding end face is positioned in sponge side plate A, partial cross sectional between bottom surface is identical with protruding cross section, and then to form one in the inner side of sponge side plate A and extend and the step surface A identical with raised step face height along sponge side plate A long axis direction, the end face of sponge side plate B processes the breach that just can be fitted together to this projection, and also processes one in the inner side of sponge side plate B and extend and the step surface B highly identical with step surface A along sponge side plate B long axis direction, then side frame is spliced, by a pair sponge side plate B level and be parallel to each other place on the table, then on the lower surface of the end bosses of two sponge side plate A, one deck glue is all sprayed, then the projection of sponge side plate A embedded in the breach of sponge side plate B, the lower surface of this projection and the contact position of sponge side plate B are horizontal adhesive surface, then above whole sponge side plate A, the pressure of pressure 10 ~ 20kg is applied by pressing plate, pressing plate is removed after pressurize 8 ~ 20S, sponge side plate B and sponge side plate A is bondd and fixes the overall hollow sponge side frame of formation one, after sponge side frame completes, inner side step face A, the step surface B of sponge side plate B and sponge side plate A form a hollow limited step inside hollow sponge side frame, step S2: the installation of bottom pad, at upper surface brushing one deck glue of sponge side frame, sponge side frame is placed on bottom pad, get the appearance and size foam-rubber cushion identical with sponge side frame as bottom pad, bottom pad is placed on sponge side frame, and make bottom pad edge and sponge side frame coincident, then above bottom pad, applied the pressure of pressure 8 ~ 15kg by pressing plate, after pressurize 8 ~ 20S, remove pressing plate, step S3: the installation of spring layer and functional layer: had by upper surface shape the sponge side frame of bottom pad to overturn, bottom pad is made to be positioned at below sponge side frame, then fill one deck spring bag in the hollow inner chamber formed at bottom pad and sponge side frame, and on spring covering layer overlay functional layer, step S4: sponge surface layer is installed: get one and just can embed sponge surface layer on the limited step of sponge side frame, then it is placed in sponge side frame, namely completes the manufacture of sponges spring mattress.
Preferably, in described step S1, pressing plate applies the pressure of pressure 15 ~ 18kg above whole sponge side plate A, removes pressing plate after pressurize 16 ~ 20S.
The invention has the advantages that: adopt the sponges spring mattress that the present invention makes, sponge side frame is connected to form by four contour sponge side plates, and adjacent sponge side plate is when connecting by binding agent, the projection of sponge side plate A is utilized to embed the breach of sponge side plate B, horizontal adhesive surface brushing binding agent after utilizing protruding embedding sponge side plate B is fixed, because binding agent is positioned on horizontal adhesive surface, in use and packaging process, the contact surface of brushing binding agent only can be pressed tighter and tighter by its extruding by external force, and the sponge that can not affect vertical direction because of the dislocation of contact surface restores, and then guarantee the normal resilience of sponge.
Accompanying drawing explanation
Fig. 1 is sponge side frame structural representation of the present invention.
Fig. 2 is sponges spring mattress structural representation of the present invention.
Detailed description of the invention
Manufacture method of the present invention is specific as follows:
Step S1: make sponge side frame, as shown in Figure 1, the independence of first carrying out a pair sponge side plate A1 and a pair sponge side plate B2 makes, sponge side plate A1 is identical with the height of sponge side plate B2, on the end face of sponge side plate A1, middle part processes a projection 11 of stretching out along its long axis direction, the cross section of this projection 11 is that L shape is step-like, and the horizontal direction step surface 111 of this step-like projection is positioned at the inner side of sponge side plate A1, protruding end face is positioned in sponge side plate A1, partial cross sectional between bottom surface is identical with the cross section of protruding 11, and then to form one in the inner side of sponge side plate A1 and extend and the step surface A1a identical with raised step face height along sponge side plate A1 long axis direction, the end face of sponge side plate B2 processes the breach that just can be fitted together to this projection 11, and also processes one in the inner side of sponge side plate B2 and extend and the step surface B2a highly identical with step surface A1a along sponge side plate B long axis direction, then side frame is spliced, by a pair sponge side plate B2 level and be parallel to each other place on the table, then on the lower surface of the end bosses of two sponge side plate A1, one deck glue is all sprayed, then the projection of sponge side plate A1 embedded in the breach of sponge side plate B2, the lower surface of this projection 11 and the contact position of sponge side plate B2 are horizontal adhesive surface (in Fig. 1 dash area), then above whole sponge side plate A1, the pressure of pressure 10 ~ 20kg is applied by pressing plate, pressing plate is removed after pressurize 8 ~ 20S, sponge side plate B2 and sponge side plate A1 is bondd and fixes the overall hollow sponge side frame of formation one, after sponge side frame completes, inner side step face A1a, the step surface B2a of sponge side plate B and sponge side plate A form a hollow limited step inside hollow sponge side frame,
Step S2: as shown in Figure 2, the installation of bottom pad 3; At upper surface brushing one deck glue of sponge side frame, sponge side frame is placed on bottom pad 3, get the appearance and size foam-rubber cushion identical with sponge side frame as bottom pad 3, bottom pad 3 is placed on sponge side frame, and make bottom pad 3 edge and sponge side frame coincident, then above bottom pad 3, applied the pressure of pressure 8 ~ 15kg by pressing plate, after pressurize 8 ~ 20S, remove pressing plate;
Step S3: the installation of spring layer 4 and functional layer 5: had by upper surface shape the sponge side frame of bottom pad to overturn, bottom pad 3 is made to be positioned at below sponge side frame, then fill one deck spring bag in the hollow inner chamber formed at bottom pad and sponge side frame, and on spring covering layer overlay functional layer;
Step S4: sponge surface layer 6 is installed: get one and just can embed sponge surface layer 6 on the limited step of sponge side frame, then it is placed in sponge side frame, namely completes the manufacture of sponges spring mattress.
The sponge matress situation of restoring after compression packing that the sping mattress adopting the inventive method to make and conventional method make contrasts:
| Sampling batch | 2015.1 the moon | 2015.4 the moon | 2015.5 the moon | 2015.7 the moon | 2015.9 the moon |
| Sample size [unit: part] | 16 | 21 | 17 | 26 | 24 |
| Conventional method passing number [unit: part] | 8 | 14 | 11 | 17 | 14 |
| The return rate of conventional method | 50% | 67% | 65% | 65% | 58% |
| The inventive method passing number [unit: part] | 16 | 21 | 17 | 26 | 24 |
| The return rate of the inventive method | 100% | 100% | 100% | 100% | 100% |
Conclusion: adopt the sping mattress of the inventive method making after compression packing, after its deformation, return rate reaches 100%, guarantees adhesive surface to be caused to misplace because of vertical External Force Acting.
Claims (2)
1. a sponges spring mattress manufacture method, is characterized in that described method is:
Step S1: make sponge side frame, the independence of first carrying out a pair sponge side plate A and a pair sponge side plate B makes, sponge side plate A is identical with the height of sponge side plate B, on the end face of sponge side plate A, middle part processes a projection of stretching out along its long axis direction, the cross section of this projection is that L shape is step-like, and the horizontal direction step surface of this step-like projection is positioned at the inner side of sponge side plate A, protruding end face is positioned in sponge side plate A, partial cross sectional between bottom surface is identical with protruding cross section, and then to form one in the inner side of sponge side plate A and extend and the step surface A identical with raised step face height along sponge side plate A long axis direction, the end face of sponge side plate B processes the breach that just can be fitted together to this projection, and also processes one in the inner side of sponge side plate B and extend and the step surface B highly identical with step surface A along sponge side plate B long axis direction, then side frame is spliced, by a pair sponge side plate B level and be parallel to each other place on the table, then on the lower surface of the end bosses of two sponge side plate A, one deck glue is all sprayed, then the projection of sponge side plate A embedded in the breach of sponge side plate B, the lower surface of this projection and the contact position of sponge side plate B are horizontal adhesive surface, then above whole sponge side plate A, the pressure of pressure 10 ~ 20kg is applied by pressing plate, pressing plate is removed after pressurize 8 ~ 20S, sponge side plate B and sponge side plate A is bondd and fixes the overall hollow sponge side frame of formation one, after sponge side frame completes, inner side step face A, the step surface B of sponge side plate B and sponge side plate A form a hollow limited step inside hollow sponge side frame,
Step S2: the installation of bottom pad; At upper surface brushing one deck glue of sponge side frame, sponge side frame is placed on bottom pad, get the appearance and size foam-rubber cushion identical with sponge side frame as bottom pad, bottom pad is placed on sponge side frame, and make bottom pad edge and sponge side frame coincident, then above bottom pad, applied the pressure of pressure 8 ~ 15kg by pressing plate, after pressurize 8 ~ 20S, remove pressing plate;
Step S3: the installation of spring layer and functional layer: had by upper surface shape the sponge side frame of bottom pad to overturn, bottom pad is made to be positioned at below sponge side frame, then fill one deck spring bag in the hollow inner chamber formed at bottom pad and sponge side frame, and on spring covering layer overlay functional layer;
Step S4: sponge surface layer is installed: get one and just can embed sponge surface layer on the limited step of sponge side frame, then it is placed in sponge side frame, namely completes the manufacture of sponges spring mattress.
2. sponges spring mattress manufacture method according to claim 1, is characterized in that: in described step S1, and pressing plate applies the pressure of pressure 15 ~ 18kg above whole sponge side plate A, removes pressing plate after pressurize 16 ~ 20S.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510719835.7A CN105231716B (en) | 2015-10-30 | 2015-10-30 | A kind of sponges spring mattress manufacture method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510719835.7A CN105231716B (en) | 2015-10-30 | 2015-10-30 | A kind of sponges spring mattress manufacture method |
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| CN105231716A true CN105231716A (en) | 2016-01-13 |
| CN105231716B CN105231716B (en) | 2018-05-04 |
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| CN201510719835.7A Active CN105231716B (en) | 2015-10-30 | 2015-10-30 | A kind of sponges spring mattress manufacture method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107550124A (en) * | 2017-09-07 | 2018-01-09 | 南通通联海绵塑料有限公司 | A kind of sponges spring mattress manufacture method |
Citations (6)
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|---|---|---|---|---|
| US5724686A (en) * | 1997-02-25 | 1998-03-10 | Eastern Sleep Products, Inc. | Cushion or mattress border support |
| CN101083926A (en) * | 2004-11-16 | 2007-12-05 | 艾利丹尼森公司 | Mattress and method of manufacturing the same |
| CN201609234U (en) * | 2009-12-04 | 2010-10-20 | 东莞市黛蒙实业有限公司 | Bagged spring-mattress provided with edge protector |
| CN103536100A (en) * | 2013-11-04 | 2014-01-29 | 大羿床业(上海)有限公司 | Mattress with mattress core consisting of independent latex barrels |
| CN204105458U (en) * | 2014-10-25 | 2015-01-21 | 张志维 | A kind of pin-connected panel four unit mattress |
| CN104545117A (en) * | 2015-01-07 | 2015-04-29 | 张凯生 | Mattress, assembly method of mattress, mattress storage and transportation box, and packaging method of mattress |
-
2015
- 2015-10-30 CN CN201510719835.7A patent/CN105231716B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5724686A (en) * | 1997-02-25 | 1998-03-10 | Eastern Sleep Products, Inc. | Cushion or mattress border support |
| CN101083926A (en) * | 2004-11-16 | 2007-12-05 | 艾利丹尼森公司 | Mattress and method of manufacturing the same |
| CN201609234U (en) * | 2009-12-04 | 2010-10-20 | 东莞市黛蒙实业有限公司 | Bagged spring-mattress provided with edge protector |
| CN103536100A (en) * | 2013-11-04 | 2014-01-29 | 大羿床业(上海)有限公司 | Mattress with mattress core consisting of independent latex barrels |
| CN204105458U (en) * | 2014-10-25 | 2015-01-21 | 张志维 | A kind of pin-connected panel four unit mattress |
| CN104545117A (en) * | 2015-01-07 | 2015-04-29 | 张凯生 | Mattress, assembly method of mattress, mattress storage and transportation box, and packaging method of mattress |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107550124A (en) * | 2017-09-07 | 2018-01-09 | 南通通联海绵塑料有限公司 | A kind of sponges spring mattress manufacture method |
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| CN105231716B (en) | 2018-05-04 |
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Address after: 226500 Jiangsu city of Nantong province Rugao City Ding Yan Zhen Gao Road No. 999 Applicant after: Dream Lily home Polytron Technologies Inc Address before: 226500 Jiangsu city of Nantong province Rugao City Ding Yan Zhen Gao Road No. 999 Applicant before: Healthcare Co., Ltd. |
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