CN105225794B - A kind of three-phase and five-pole high frequency transformer with ventilation cooling structure - Google Patents

A kind of three-phase and five-pole high frequency transformer with ventilation cooling structure Download PDF

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CN105225794B
CN105225794B CN201510543614.9A CN201510543614A CN105225794B CN 105225794 B CN105225794 B CN 105225794B CN 201510543614 A CN201510543614 A CN 201510543614A CN 105225794 B CN105225794 B CN 105225794B
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magnetic core
winding
phase
side guide
yoke
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CN105225794A (en
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谢宝昌
蔡旭
谭鑫
魏晓光
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Shanghai Jiaotong University
State Grid Corp of China SGCC
State Grid Zhejiang Electric Power Co Ltd
Global Energy Interconnection Research Institute
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Shanghai Jiaotong University
State Grid Corp of China SGCC
State Grid Zhejiang Electric Power Co Ltd
Smart Grid Research Institute of SGCC
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Abstract

The present invention provides a kind of three-phase and five-pole high frequency transformer with ventilation cooling structure, including:Magnetic core, the winding being around on magnetic core and for ventilating and cooling fan, auxiliary mechanical structure, the auxiliary mechanical structure includes upper and lower pressing plate, the cross-over block of side guide and support winding, wherein the upper and lower yoke of magnetic core is fixed in the same plane by upper and lower pressing plate, the both sides return yoke of magnetic core is fixed by side guide so that magnetic core is uprightly without deviating;The gap between pressing plate and magnetic core is filled with heat-conducting glue above and below, upper and lower pressing plate and side guide also lay one layer of heat-conducting glue with magnetic core contact position, ensure good contact and upper and lower yoke heat is transmitted to side guide by being thermally conducted to upper and lower pressing plate and return yoke heat.The present invention solves the different heat dissipation problem of heat source that planar structure three-phase non complete symmetry is brought to three-phase core and return yoke ventilating and cooling, and enhance the cooling to upper and lower yoke using supplementary structure simultaneously.

Description

A kind of three-phase and five-pole high frequency transformer with ventilation cooling structure
Technical field
The present invention relates to a kind of large capacity high frequency transformers, and in particular, to a kind of three-phase with ventilation cooling structure Five pillar height frequency power transformers.
Background technology
Three-phase and five-pole transformer applies in general to disassembled large capacity Industrial Frequency Transformer, using line cake winding and silicon steel sheet magnetic Core, horizontal fan ventilating and cooling.The non-crystaline amorphous metal magnetic core of high frequency transformer is the critical piece of magnetic circuit, and winding is electrical main The structure and size of component, magnetic core and winding have performance, the cost of transformer important influence, and magnetic core and winding are all heat Source, high frequency transformer size ratio tradition Industrial Frequency Transformer is much smaller under identical capacity.Non-crystaline amorphous metal magnetic core performance is stressed influence Greatly, therefore winding and magnetic core must be separated from each other, and add auxiliary machinery and insulation system, and three-phase magnetic circuit is not exclusively right Claim, winding exciting current is different, therefore there is a situation where the fever of three-phase non complete symmetry, to avoid high frequency transformer stray field pair Metal structure attachment generates excess loss, this makes ventilation cooling structure design become difficult.
Through retrieval, Chinese utility model patent CN203659572U discloses a kind of air blast cooling medium/high frequency transformer, should Transformer includes under casing, and the under casing top surface is provided with ventilation hole, and side is provided with wind turbine, wind turbine outlet air is corresponded in the under casing Mouth is provided with duct shield, and the duct shield lower end is connected with fan outlet, and upper end is connected under casing top surface, above the under casing Core assembly is provided with, the core assembly includes the magnetic core that uniform intervals are placed in multigroup horizontal direction, the core assembly On be wound with primary coil and secondary winding.A kind of air blast cooling medium/high frequency transformer of the utility model, by magnetic core class interval It sets, air passage is formed inside core assembly, improves the radiating condition of magnetic core, wind turbine is set under casing side, by duct shield Drainage make cooling wind from bottom to top blow over entire voltage changing module, improve the work efficiency of wind turbine, and enhance wind turbine can Maintainability.The utility model patent designs ventilating duct for segmented magnetic core transformer lower part, is only applicable in the small side of transformer weight Case, i.e. medium-high frequency electronic low voltage transformer.One is utilized for the large capacity high voltage high frequency transformer of nearly one ton and above weight The lower part blowing mode of the multiple ventilating ducts of wind turbine is inappropriate.In order to ensure that aeration structure mechanical strength material requested weight exists The ventilation scheme of the patent is also inappropriate in high power density and lightweight application.
The content of the invention
For in the prior art the defects of, the object of the present invention is to provide a kind of three-phase and five-poles with ventilation cooling structure High frequency transformer, this structure is to three-phase core and return yoke ventilating and cooling, and being enhanced using supplementary structure to upper and lower yoke simultaneously Cooling, solve the different heat dissipation problem of heat source that planar structure three-phase non complete symmetry is brought.
The purpose of the present invention is achieved through the following technical solutions:
A kind of three-phase and five-pole high frequency transformer with ventilation cooling structure, including:Magnetic core, the winding being around on magnetic core and Fan for ventilating and cooling, auxiliary mechanical structure, the auxiliary mechanical structure include upper and lower pressing plate, side guide and support around The cross-over block of group;Wherein the upper and lower yoke of magnetic core is fixed in the same plane by upper and lower pressing plate, the both sides return yoke of magnetic core It is fixed by side guide so that magnetic core is uprightly without deviating;Gap between pressing plate and side guide and magnetic core is with leading above and below Hot glue is filled, and upper and lower pressing plate and side guide also lay one layer of heat-conducting glue with magnetic core contact position, ensure good contact and by it is upper, Lower yoke heat is transmitted to side guide by being thermally conducted to upper and lower pressing plate and return yoke heat.
Preferably, the magnetic core, including two big two small totally four magnetic cores, two big magnetic core is located at centre, each one of both sides Small magnetic core, this four magnetic cores are mutually arranged symmetrically against plane, form intermediate three stems suit windings, upper and lower yoke and two A return yoke forms four window of three-phase, five rod structure of closed magnetic circuit;The winding includes low pressure winding and high-voltage winding, wherein three-phase High-voltage winding structure is identical, three-phase low-voltage winding construction is identical, coaxial per phase high-voltage winding and low pressure winding to place and include two The stem of a adjacent window apertures.
Preferably, the winding is separated from each other with magnetic core, and winding is contacted by cross-over block with upper and lower pressing plate, top board Gravity and lower platen is transferred to by side guide to the support force of magnetic core, so by auxiliary mechanical structure support respectively magnetic core and around The gravity of group avoids winding gravity from squeezing magnetic core.The auxiliary mechanical structure is further provided with supporting rack, the supporting rack lower bands Wheel, supporting rack are arranged on the bottom of auxiliary mechanical structure.Overall weight is undertaken by the supporting rack of lower part provided with wheels.
Preferably, intermediate three two side bottom wind turbines of stem are to up-draught, make stem and inside and outside winding obtain forcing it is logical Air cooling, the return yoke stem side guide of two windows of outermost make side guide, stem and outer respectively with an oblique up-draught of wind turbine Portion's winding obtains forced ventilation cooling.The wind path of so each wind turbine is relatively independent, and reliability is high, easy to maintain.
Preferably, each phase high and low pressure winding of the transformer and its included stem have symmetrical two wind turbines to Up-draught, to ventilating and cooling on the inside of place magnetic core stem, low pressure winding and high-voltage winding.Two wicket magnetic core stems of outermost It is cooled down respectively by a wind turbine, while to ventilating and cooling on the outside of transformer high-voltage winding.
Preferably, the two Fans wind direction of outermost is obliquely against magnetic core and high-voltage winding, and wind turbine length approaches High-voltage winding width makes to be winding is effectively cooled on the outside of magnetic core and high-voltage winding.
Preferably, the heat that the magnetic core and winding generate all is cooled down by bottom wind turbine forced ventilation, and top magnetic Yoke can by aiding in mechanical structure conduction and exit flow heat convection, lower part yoke can by aid in mechanical structure conduction and into Implication stream heat convection.
Preferably, each phase magnetic circuit non complete symmetry of the transformer, the ventilating and cooling mode three-phase of design are also incomplete Symmetrically.
Magnetic core and winding of the present invention need, by the way that machinery and insulation system is aided in bear gravity, to hinder conventional dry The cooling air duct of transformer improves cooling effect by increasing by two Fans of outside.
The present invention can be as needed, and high-voltage winding connects into that single star bears full voltage or double star is held automatically By a half voltage;Winding is involved in power transmission, even if high-voltage winding voltage, because external cabling changes, transmission capacity can still reach To rated condition;Due to three-phase windings and magnetic core space non complete symmetry, the ventilating and cooling mode three-phase of transformer is also incomplete Symmetrically, to reach optimal ventilation cooling effect.
Compared with prior art, the present invention has following advantageous effect:
First, for three-phase magnetic circuit non complete symmetry, solve the heat dissipation problem of magnetic core and winding non complete symmetry heat source, The problem of particularly return yoke heat dissipation is difficult, improves cooling effect.
Second, wind turbine is installed from bottom and air quantity is fully used, solves the high-frequency magnetic leakage field that horizontal ventilation is brought It influences, simplifies structure and convenient for safeguarding.
3rd, auxiliary mechanical structure does not secure magnetic core and winding only effectively respectively so that winding gravity is not applied to On magnetic core, and auxiliary mechanical structure provides the approach of the heat transfer between magnetic core by filling and laying heat-conducting glue, favorably In air outlet and air inlet heat convection.
Description of the drawings
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other feature of the invention, Objects and advantages will become more apparent upon:
Fig. 1 is the appearance diagram of one embodiment of the invention;
Fig. 2 is one embodiment of the invention three-phase and five-pole high frequency transformer and wind turbine layout structure diagram;
In figure:1- top boards, 2- side guides, 3- windings (including high-voltage winding 10 and low pressure winding 9), 4- wind turbines, under 5- Pressing plate, 6- cross-over blocks, 7- supporting racks, 8- return yokes, 9- low pressure windings, 10- high-voltage windings, 11- magnetic core columns, 12- upper magnet yokes, 13- lower yokes, 14-21- wind turbines.
Specific embodiment
With reference to specific embodiment, the present invention is described in detail.Following embodiment will be helpful to the technology of this field Personnel further understand the present invention, but the invention is not limited in any way.It should be pointed out that the ordinary skill to this field For personnel, without departing from the inventive concept of the premise, various modifications and improvements can be made.These belong to the present invention Protection domain.
As shown in Figure 1, it is one embodiment of the invention appearance diagram, in figure:1- top boards, 2- side guides, 3- windings, 4- Wind turbine, 5- lower platens, 6- cross-over blocks, 7- supporting racks;
Fig. 2 is three-phase and five-pole high frequency transformer and wind turbine layout structure diagram, in figure:8- return yokes, 9- low pressure windings, 10- high-voltage windings, 11- magnetic core columns, 12- upper magnet yokes, 13- lower yokes, 14-22 wind turbines.
Specifically, a kind of three-phase and five-pole high frequency transformer with ventilation cooling structure, including:Magnetic core, winding, auxiliary machine Tool structure and wind turbine.
The magnetic core, using high permeability, high saturated magnetic induction, low specific loss amorphous alloy material, centre two A big magnetic core, each small magnetic core in both sides, four magnetic cores are mutually arranged symmetrically against plane, formed among three stems suit around Group, upper and lower yoke and two return yokes form four window of three-phase, five rod structure of closed magnetic circuit;10 structure of three-phase high-voltage winding is identical, 9 structure of three-phase low-voltage winding is identical, is coaxially placed (low pressure winding is close to magnetic core) with low pressure winding per phase high pressure, and includes two The magnetic core column 11 of adjacent window apertures.
The auxiliary mechanical structure includes top board 1, lower platen 5, side guide 2, the cross-over block 6 for supporting winding and bottom Supporting rack 7, the upper magnet yoke 12 of magnetic core, lower yoke 13 fixed in the same plane by top board 1, lower platen 5, both sides return yoke 8 are fixed by side guide 2 so that magnetic core is uprightly without deviating.Side guide 2 and core gaps, top board 1, lower platen 5 with Gap between magnetic core is filled with heat-conducting glue, such as epoxy resin heat-conducting glue, top board 1, lower platen 5 and side guide 2 and magnetic One layer of heat-conducting glue is also laid in core contact position, can not only ensure good contact, but also can be by upper lower yoke heat by being thermally conducted to Top board 1, lower platen 5 and 8 heat of return yoke is transmitted to side guide 2.
The winding 3, is separated from each other with magnetic core, and winding 3 is contacted by cross-over block 6 with top board 1, lower platen 5, insulation Cushion block 6 tightens together with top board 1, lower platen 5, and part magnetic core weight is undertaken by upper portion insulating cushion block 6, lower part cross-over block 6 do not contact with magnetic core, and 1 weight of top board is transferred to lower platen 5 by side guide 2, and 3 weight of winding is undertaken by lower platen 5.It is whole The supporting rack 7 of weight lower part provided with wheels undertakes.
The magnetic core, wherein among three two side bottoms of stem with wind turbine 14-19 to up-draught, make stem and inside and outside winding 3 obtain forced ventilation cooling, and 8 side guide 2 of return yoke of two windows of outermost makes respectively with a wind turbine 20,21 oblique up-draughts Side guide 2, return yoke 8 and outside winding obtain forced ventilation cooling.The wind path of so each wind turbine is relatively independent, and reliability is high, dimension Shield is convenient.
As a preferred embodiment, low pressure winding 9 and high-voltage winding 10 are using segmental structure, wherein high-voltage winding 10 change connection mode as needed, and cross section is round rectangle, save material and space.
Multistage coil with phase high-voltage winding 10 is divided into each coil in symmetrical two groups, each group and connects to carry along polarity High voltage.High-voltage winding 10 can be in parallel along polarity series connection or Same Name of Ends according to transmission voltage request per two groups of coils of phase.Two groups 10 lead of high-voltage winding can connect into that single star bears full voltage or double star is born automatically as needed in outside One half voltage.For low pressure winding 9 close to magnetic core, 10 coil of high-voltage winding is sleeved on 9 coil outer of low pressure winding, is used between adjacent windings Insulation board separates;Above-mentioned coil lead is drawn successively after adding ceramics pipe outer, and marks Same Name of Ends.
As a preferred embodiment, top board 1, side guide 2, lower platen 5 use " several " font, upper magnet yoke 12, under Yoke 13 is fixedly clamped for the top board 1, lower platen 5 of " several " font in same plane respectively with section, left and right two return yokes 8 It is clamped respectively with section for " several " font side guide 2, is vertically arranged magnetic core.Wherein, all pressing plate inner surface laying heat-conducting glues So that pressing plate and magnetic core intimate surface contact.Gap filling heat-conducting glue between each pressing plate and magnetic core, such as epoxy resin heat-conducting glue, So that between magnetic core, between magnetic core and top board 1, lower platen 5 and between return yoke and side guide 2, it is good fixed, be conducive to Heat on magnetic core is passed to by heat transfer on the pressing plate being in contact.
As a preferred embodiment, magnetic core of transformer and winding are needed by aiding in machinery and insulation knot in the present invention Structure bears gravity, hinders the cooling air duct of conventional dry transformer, and cooling effect is improved by increasing by two Fans 20,21 of outside Fruit.Two Fans 20 of outermost, 21 wind directions are obliquely against magnetic core and high-voltage winding, and wind turbine length is wide close to high-voltage winding Degree makes to be winding is effectively cooled on the outside of magnetic core and high-voltage winding.
Transformer forced ventilation is cooled down using eight wind turbine 14-21, wherein per phase high-low pressure winding and magnetic core stem by The upward forced ventilation coolings of former and later two wind turbines 14-19.Since return yoke magnetic core temperature rise ratio is higher, so both sides are respectively needed by one Wind turbine 20,21, the cooling of forced ventilation obliquely.Wind turbine is fixed on lower platen 5, each phase winding and return yoke independence forced ventilation, Reliability is improved, convenient for safeguarding.
The heat that the magnetic core and winding generate all is cooled down by bottom wind turbine 14-19 forced ventilations, and upper magnet yoke 12 It can be by aiding in mechanical structure conduction and exit flow heat convection, lower yoke 13 can be by aiding in mechanical structure conduction and import Airflow convection exchanges heat.
Each phase magnetic circuit non complete symmetry of transformer of the present invention, the ventilating and cooling mode three-phase of design also non complete symmetry.
To sum up, the present invention is for three-phase magnetic circuit non complete symmetry, solves dissipating for magnetic core and winding non complete symmetry heat source Heat problem improves cooling effect.Wind turbine is installed from bottom and air quantity is fully used, solves the high frequency that horizontal ventilation is brought Stray field influences, and simplifies structure and convenient for safeguarding.Magnetic core and winding but also offer has not only been effectively fixed in upper and lower yoke attachment The approach of heat transfer, is conducive to air outlet and air inlet heat convection.
Specific embodiments of the present invention are described above.It is to be appreciated that the invention is not limited in above-mentioned Particular implementation, those skilled in the art can make various deformations or amendments within the scope of the claims, this not shadow Ring the substantive content of the present invention.

Claims (8)

1. a kind of three-phase and five-pole high frequency transformer with ventilation cooling structure, including:Magnetic core, the winding being around on magnetic core and use In the fan of ventilating and cooling, it is characterised in that further include auxiliary mechanical structure, the auxiliary mechanical structure include upper and lower pressing plate, The cross-over block of side guide and support winding;Wherein the upper and lower yoke of magnetic core is fixed in the same plane by upper and lower pressing plate, The both sides return yoke of magnetic core is fixed by side guide so that magnetic core is uprightly without deviating;Upper and lower pressing plate and side guide and magnetic core Between gap filled with heat-conducting glue, upper and lower pressing plate and side guide also lay one layer of heat-conducting glue with magnetic core contact position, ensure good It is good to contact and upper and lower yoke heat is transmitted to side guide by being thermally conducted to upper and lower pressing plate and return yoke heat;
The magnetic core, including two big two small totally four magnetic cores, two big magnetic core is located at centre, and each small magnetic core in both sides, this four A magnetic core is mutually arranged symmetrically against plane, forms intermediate three stems suit windings, and upper and lower yoke and two return yokes compositions are closed Close four window of three-phase, five rod structure of magnetic circuit;
Three stems in centre, the two side bottom wind turbine makes stem and inside and outside winding obtain forced ventilation cooling to up-draught, The return yoke side guide of two windows of outermost respectively with an oblique up-draught of wind turbine, obtains side guide, return yoke and outside winding Forced ventilation cools down;
The upper and lower pressing plate, side guide section are " several " font, and upper and lower yoke is respectively with the upper and lower pressure that section is " several " font Board clamping is fixed on same plane, and two return yokes are respectively " several " font side pressure board clamping with section, are vertically arranged magnetic core.
2. the three-phase and five-pole high frequency transformer according to claim 1 with ventilation cooling structure, which is characterized in that described Winding includes low pressure winding and high-voltage winding, and wherein three-phase high-voltage winding construction is identical, three-phase low-voltage winding construction is identical, per phase The coaxial placement of high-voltage winding and low pressure winding and include the stem of two adjacent window apertures.
3. the three-phase and five-pole high frequency transformer according to claim 2 with ventilation cooling structure, which is characterized in that described Winding is separated from each other with magnetic core, and winding is contacted by cross-over block with upper and lower pressing plate, top board gravity and the support to magnetic core Power is transferred to lower platen by side guide, supports the gravity of magnetic core and winding respectively by auxiliary mechanical structure, avoids winding gravity Squeeze magnetic core.
4. the three-phase and five-pole high frequency transformer according to claim 1 with ventilation cooling structure, which is characterized in that described Auxiliary mechanical structure is further provided with supporting rack, and the supporting rack lower part provided with wheels, supporting rack is arranged on the bottom of auxiliary mechanical structure Portion.
5. the three-phase and five-pole high frequency transformer according to claim 1 with ventilation cooling structure, which is characterized in that described There are symmetrical two wind turbines in each phase high-voltage winding, low pressure winding and the included center pinch of transformer to up-draught, to institute The ventilating and cooling on the inside of stem, low pressure winding and high-voltage winding, two wicket return yokes of outermost are cooled down respectively by a wind turbine, Simultaneously to ventilating and cooling on the outside of transformer high-voltage winding.
6. the three-phase and five-pole high frequency transformer according to claim 1 with ventilation cooling structure, which is characterized in that outermost Two Fans wind direction of side is obliquely against magnetic core and high-voltage winding, and wind turbine length makes magnetic core and height close to high-voltage winding width It is winding is effectively cooled on the outside of pressure winding;Low pressure winding and high-voltage winding are using segmental structure, wherein high-voltage winding cross section For round rectangle.
7. there is the three-phase and five-pole high frequency transformer of ventilation cooling structure, feature according to claim 1-6 any one of them It is, the heat that the magnetic core and winding generate all is cooled down by bottom wind turbine forced ventilation, and upper magnet yoke passes through auxiliary machine Tool structure conduction and exit flow heat convection, lower yoke is by aiding in mechanical structure conduction and inlet air flow heat convection.
8. there is the three-phase and five-pole high frequency transformer of ventilation cooling structure, feature according to claim 1-6 any one of them It is, each phase magnetic circuit non complete symmetry of transformer, ventilating and cooling mode three-phase also non complete symmetry.
CN201510543614.9A 2015-08-28 2015-08-28 A kind of three-phase and five-pole high frequency transformer with ventilation cooling structure Active CN105225794B (en)

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CN108364762A (en) * 2018-01-12 2018-08-03 苏州汇川技术有限公司 Phase-shifting rectifier transformer
DE102018201488A1 (en) 2018-01-31 2019-08-01 Siemens Aktiengesellschaft Electrical device with pressing plates for clamping a magnetizable core
US11258370B2 (en) 2018-11-30 2022-02-22 Teco-Westinghouse Motor Company High frequency medium voltage drive system for high speed machine applications
CN110310799B (en) * 2019-07-19 2024-01-23 东莞市大忠电子有限公司 5G integrated three-phase transformer structure
CN110310801A (en) * 2019-07-19 2019-10-08 东莞市大忠电子有限公司 A kind of integrated three-phase common mode inductance of 5G
CN111899964B (en) * 2020-08-03 2024-04-26 上海交通大学 Multi-winding high-frequency transformer with solid insulation structure
CN111933410B (en) * 2020-08-03 2021-08-31 上海交通大学 Multi-module multi-winding high-frequency transformer assembly and system with ventilation cooling structure

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CN201478091U (en) * 2009-08-13 2010-05-19 上海置信电气非晶有限公司 Amorphous alloy 10 kV dry-type transformer for wind power generation
CN101996755A (en) * 2009-08-13 2011-03-30 上海置信电气非晶有限公司 Amorphous alloy 10kV dry type transformer used for wind power generation
CN201611601U (en) * 2010-02-05 2010-10-20 上海置信电气股份有限公司 Amorphous alloy 10kV air-immersed transformer for solar electrical energy generation
KR20140062361A (en) * 2012-11-14 2014-05-23 현대중공업 주식회사 Cast-resin transformer for improving cooling efficiency

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