CN105223861A - A kind of electronic jacquard loom controller and control method thereof - Google Patents
A kind of electronic jacquard loom controller and control method thereof Download PDFInfo
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- CN105223861A CN105223861A CN201510433549.4A CN201510433549A CN105223861A CN 105223861 A CN105223861 A CN 105223861A CN 201510433549 A CN201510433549 A CN 201510433549A CN 105223861 A CN105223861 A CN 105223861A
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- interface
- control panel
- jacquard
- described control
- electronic jacquard
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/26—Pc applications
- G05B2219/2634—Loom, weaving
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Looms (AREA)
Abstract
The present invention relates to electronic jacquard machine field, particularly a kind of electronic jacquard controller and control method thereof.Described electronic jacquard loom controller comprises a control desk and a control panel, described control desk is embedded with one piece of touch-screen, does is described control desk also provided with USB? Host, SD card memory, ethernet port, described control desk is connected by ethernet line with described control panel, and described control panel is connected by data line with jacquard attachment interface board.Controller designed by the present invention directly can input required information by user on control desk, also can carry out information setting by external reservoir, add the versatility of controller, and the replacement that can be used between different jacquard uses.After transmitting data file terminates, the connection of all right breaking controller and jacquard, facilitates plant maintenance.
Description
Technical field
The present invention relates to electronic jacquard machine field, particularly a kind of electronic jacquard loom controller and control method thereof.
Background technology
Current height control device configurability is very limited, except providing one or two modal variable configuration interface, then can only copy in controller carry out control data conversion at outside hand filling data mapping tables.This control mode causes a controller can only be used on a specific machine, cannot replace use mutually, more and more cannot meet the day by day diversified market demand.This causes the work of the aspects such as order production, storehouse management and after sale service complicated on the one hand, and setup time is long, also causes user cannot replace after breaking down to use investigation problem, and shutdown unattended time is very long.
The connection of existing controller and jacquard is still based on early stage RS-485 circuit, and data rate only has 1Mbps, and reliability make-up examination, interface chip is fragile.
In addition, the extendability of former controller is bad, cannot realize the more intelligentized functional requirement of customer requirement.
Summary of the invention
The object of this invention is to provide a kind of electronic jacquard controller and control method thereof.
A kind of electronic jacquard loom controller, described electronic jacquard loom controller comprises a control desk and a control panel, described control desk is embedded with one piece of touch-screen, described control desk is also provided with USBHost, SD card memory, ethernet port, described control desk is connected by ethernet line with described control panel, and described control panel is connected by data line with jacquard attachment interface board.
More excellent, described control panel is embedded with arm processor, and described arm processor is cortex-A8 chip, and described control panel is also provided with communications line interface, and described telecommunication circuit interface selects RS-422 line interface.
More excellent, described control panel is provided with ethernet line interface, and described control panel is provided with ethernet line interface, and described ethernet line interface button inserts ethernet line.
More excellent, described control panel is provided with the first control interface and the second control interface, described first control interface connects the solenoid-driven plate input port of the first data channel on jacquard attachment, and described second control interface connects the solenoid-driven plate input port of the second data channel on jacquard attachment.
More excellent, described control panel is provided with the first control interface and the second control interface, described first control interface connects the first solenoid-driven plate input port on jacquard attachment, and described second control interface connects the second solenoid-driven plate input port on jacquard attachment.。
More excellent, described control panel is provided with two power interfaces, and the first power interface connects 12V power cathode, and second source interface connects 12V positive source.
More excellent, described control panel is provided with close to socket, and described control panel is provided with close to socket, the described proximity switch connected close to socket on jacquard attachment, describedly connects the first proximity switch or/and the second proximity switch close to socket.
More excellent, described control panel is provided with and controls power supply box interface, and the OE line of described control power supply box connects with described control power supply box interface.
A control method for above-mentioned electronic jacquard loom controller, the steps include:
(1) operating personnel are in control desk parameters information;
(2) processor forms pattern data mapped file;
(3) pattern data mapped file is generated the data file being applicable to current system by processor;
(4) transmitting data file is to control panel;
(5) control panel by transmitting data file to jacquard attachment;
(6) jacquard attachment by status information feedback to control panel;
(7) status information of feedback is shown in control desk by control panel.
Further, described configuration information comprise jacquard information is set, dress be set make/scale information, loom interface message is set, communication port is set, language is set and arrange day/phase; Described jacquard information comprises jacquard attachment type codes, assembling total needle amount, front end empty needle number, practical pin number, initial pin position, IP address; Described dress makes/and scale information comprises that harness cord wears that characteristic codes is made in method immediate shipment, function pin position, scale specification 1, scale specification 2, scale divide and make type codes, point to make number, point to make length of the cycle, point to make and be cycled to repeat number of times, the setting of pattern data mapped file; Described pattern data mapped file can be generated by the parameter after processor process is arranged, and also can directly be inputted by outside; Described pattern data mapped file is the file that processor and system can read; Described loom interface message comprises loom model, seeks latitude motion feature code, seeks latitude signal type code, selects latitude signal outgoing position code, flatly combine position code, rotate forward forbid angular range, reversion forbids that angular range, loom interface signal map.
The invention has the beneficial effects as follows: the controller designed by the present invention directly can input required information by user on control desk, also information setting can be carried out by external reservoir, add the versatility of controller, the replacement that can be used between different jacquard uses.After transmitting data file terminates, the connection of all right breaking controller and jacquard, facilitates plant maintenance.Use cortex-A8 chip to improve data processing speed, two-way output interface, two-way input interface and RS-422 circuit improve data rate greatly.The control of power supply box can save energy consumption increases service life of equipment.
Accompanying drawing explanation
Fig. 1 is the control desk structural representation of specific embodiment of the present invention;
Fig. 2 is the control panel structural representation of specific embodiment of the present invention;
Fig. 3 is the control method step schematic diagram of the control panel of specific embodiment of the present invention;
Fig. 4 is the control method configuration operation schematic flow sheet of the control panel of specific embodiment of the present invention.
Wherein: 1-control desk, 2-touch-screen, 3-USBHost, 4-SD card memory, 5-ethernet port, 6-control panel, 7-ARM processor, 8-communications line interface, 9-ethernet line interface, 10-first control interface, 11-second control interface, 12-first feedback interface, 13-second feedback interface, 14-first power interface, 15-second source interface, 16-close to socket, 17-first pin, 18-second pin, 19-the 3rd pin, 20-the 4th pin, 21-the 5th pin, 22-the 6th pin, 23-controls power supply box interface.
Embodiment
Below in conjunction with embodiment and accompanying drawing, technical scheme of the present invention is done more specifically bright.
As shown in Figure 1, control desk 1 is embedded with one piece of touch-screen 2, and described control desk 1 is also provided with USBHost3, SD card memory 4, ethernet port 5.
As shown in Figure 2, control panel 6 is embedded with arm processor 7, and described arm processor 7 is cortex-A8 chip, and described control panel 6 is also provided with communications line interface 8, and described telecommunication circuit interface selects RS-422 line interface.
Processor selects the arm processor of cortex-A8 chip processing speed and processing power compared with existing equipment greatly to improve, and RS-422 circuit can improve data transfer rate.
Described control panel 6 is provided with ethernet line interface 9, and described ethernet line interface 9 is detained and inserted ethernet line, described ethernet line connection control platform 1.
Data transmission link selects ethernet line greatly to accelerate compared to existing device data transmission speed.
Described control panel 6 is provided with the first control interface 10 and the second control interface 11, described first control interface 10 connects the first solenoid-driven plate input port on jacquard attachment, and described second control interface 11 connects the second solenoid-driven plate input port on jacquard attachment.
Further, described control panel 6 is provided with the first feedback interface 12 and the second feedback interface 13, described first feedback interface 12 connects the first solenoid-driven plate output port on jacquard attachment, and described second feedback interface 13 connects the second solenoid-driven plate output port on jacquard attachment.
The design of two groups of control interfaces and feedback interface, can accelerate transmission speed when running into heavy duty work data file and being very huge, increase work efficiency.
Further, described control panel 6 is provided with two power interfaces, and the first power interface 14 connects 12V power cathode, and second source interface 15 connects 12V positive source.
Further, described control panel 6 is provided with close to socket 16, describedly connect proximity switch close to socket 16, first pin 17, second pin 18 of described gang socket, the 3rd pin 19 connect the first proximity switch, and the 4th pin 20 of described gang socket, the 5th pin 21, the 6th pin 22 connect the second proximity switch.
During jacquard attachment work, tilting member swings back and forth the energising of needs two sections of part cycle, proximity switch be arranged so that this purpose is achieved.When parts are close to the first proximity switch, the first switch circuit breaking second switch energising, when parts are close to the second proximity switch, the first proximity switch is energized the second proximity switch power-off.And close to socket 16, two proximity switches can be controlled by control panel.
Further, described control panel 6 is provided with and controls power supply box interface 23, and the OE line controlling power supply box connects with described control power supply box interface 23.
When jacquard initial start, control panel 6 controls power supply box and exports 24V voltage starting equipment, transfers 12V voltage to and export, while such design can save energy loss greatly after stable equipment operation, in the serviceable life of raising equipment, reduce cost of equipment maintenance.
A control method for above-mentioned electronic jacquard loom controller, the steps include:
(1) operating personnel are in control desk parameters information;
(2) processor forms pattern data mapped file;
(3) pattern data mapped file is generated the data file being applicable to current system by processor;
(4) transmitting data file is to control panel;
(5) control panel by transmitting data file to jacquard attachment;
(6) jacquard attachment by status information feedback to control panel;
(7) status information of feedback is shown in control desk by control panel.
Described configuration information comprise jacquard information is set, dress be set make/scale information, loom interface message is set, communication port is set, language is set and arrange day/phase; Described jacquard information comprises jacquard attachment type codes, assembling total needle amount, front end empty needle number, practical pin number, initial pin position, IP address; Described dress makes/and scale information comprises that harness cord wears that characteristic codes is made in method immediate shipment, function pin position, scale specification 1, scale specification 2, scale divide and make type codes, point to make number, point to make length of the cycle, point to make and be cycled to repeat number of times, the setting of pattern data mapped file; Described pattern data mapped file can be generated by the parameter after processor process is arranged, and also can directly be inputted by outside; Described pattern data mapped file is the file that processor and system can read; Described loom interface message comprises loom model, seeks latitude motion feature code, seeks latitude signal type code, selects latitude signal outgoing position code, flatly combine position code, rotate forward forbid angular range, reversion forbids that angular range, loom interface signal map.After setting parameter, then to input password as parameter will be changed, avoid personnel's maloperation.
The invention has the beneficial effects as follows: the controller designed by the present invention directly can input required information by user on control desk, also information setting can be carried out by external reservoir, add the versatility of controller, the replacement that can be used between different jacquard uses.After transmitting data file terminates, the connection of all right breaking controller and jacquard, facilitates plant maintenance.Use cortex-A8 chip to improve data processing speed, two-way output interface, two-way input interface and RS-422 circuit improve data rate greatly.The control of power supply box can save energy consumption increases service life of equipment.
To one skilled in the art, by illustrating above and can being expressly understood specific embodiment very much.The present invention does not limit therewith, all according to technological thought of the present invention, and the difference change that technical scheme basis is done, all falls within protection scope of the present invention.
Claims (10)
1. an electronic jacquard loom controller, it is characterized in that, described electronic jacquard loom controller comprises a control desk and a control panel, described control desk is embedded with one piece of touch-screen, described control desk is also provided with USBHost, SD card memory, ethernet port, described control desk is connected by ethernet line with described control panel, and described control panel is connected by data line with jacquard attachment interface board.
2. electronic jacquard loom controller according to claim 1, is characterized in that, described control panel is embedded with arm processor, is also provided with communications line interface.
3. electronic jacquard loom controller according to claim 1, is characterized in that, described control panel is provided with ethernet line interface, and described ethernet line interface button inserts ethernet line.
4. electronic jacquard loom controller according to claim 1, it is characterized in that, described control panel is provided with the first control interface and the second control interface, described first control interface connects the first solenoid-driven plate input port on jacquard attachment, and described second control interface connects the second solenoid-driven plate input port on jacquard attachment.
5. electronic jacquard loom controller according to claim 1, it is characterized in that, described control panel is provided with the first feedback interface and the second feedback interface, described first feedback interface connects the first solenoid-driven plate output port on jacquard attachment, and described second feedback interface connects the second solenoid-driven plate output port on jacquard attachment.
6. electronic jacquard loom controller according to claim 1, is characterized in that, described control panel is provided with two power interfaces, and the first power interface connects 12V power cathode, and second source interface connects 12V positive source.
7. electronic jacquard loom controller according to claim 1, is characterized in that, described control panel is provided with close to socket, the described proximity switch connected close to socket on jacquard attachment, describedly connects the first proximity switch or/and the second proximity switch close to socket.
8. electronic jacquard loom controller according to claim 1, is characterized in that, described control panel is provided with and controls power supply box interface, and the OE line of described control power supply box connects with described control power supply box interface.
9., for a control method for electronic jacquard loom controller described in claim 1-8 any one claim, the steps include:
(1) operating personnel are in control desk configuration information;
(2) processor forms pattern data mapped file;
(3) pattern data mapped file is generated the data file being applicable to current system by processor;
(4) transmitting data file is to control panel;
(5) control panel by transmitting data file to jacquard attachment;
(6) jacquard attachment by status information feedback to control panel;
(7) status information of feedback is shown in control desk by control panel.
10. control method according to claim 9, is characterized in that, described configuration information comprise jacquard information is set, dress be set make/scale information, loom interface message is set, arrange communication port language is set and arrange day/phase; Described jacquard information comprises jacquard attachment type codes, assembling total needle amount, front end empty needle number, practical pin number, initial pin position, IP address; Described dress makes/and scale information comprises that harness cord wears that characteristic codes is made in method immediate shipment, function pin position, scale specification 1, scale specification 2, scale divide and make type codes, point to make number, point to make length of the cycle, point to make and be cycled to repeat number of times, the setting of pattern data mapped file; Described loom interface message comprises loom model, seeks latitude motion feature code, seeks latitude signal type code, selects latitude signal outgoing position code, flatly combine position code, rotate forward forbid angular range, reversion forbids that angular range, loom interface signal map.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510433549.4A CN105223861A (en) | 2015-07-20 | 2015-07-20 | A kind of electronic jacquard loom controller and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510433549.4A CN105223861A (en) | 2015-07-20 | 2015-07-20 | A kind of electronic jacquard loom controller and control method thereof |
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| CN105223861A true CN105223861A (en) | 2016-01-06 |
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| CN201510433549.4A Pending CN105223861A (en) | 2015-07-20 | 2015-07-20 | A kind of electronic jacquard loom controller and control method thereof |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2330237A1 (en) * | 2009-11-27 | 2011-06-08 | Staubli Faverges | System and method for controlling a Jacquard mechanism, Jacquard mechanism and loom provided with such a system |
| CN201945878U (en) * | 2011-01-20 | 2011-08-24 | 东莞华中科技大学制造工程研究院 | Cluster control system for computerized flat knitter |
| CN103235571A (en) * | 2013-04-07 | 2013-08-07 | 福建睿能电子有限公司 | Intelligent flat knitting machine control system based on LINUX operating system |
| CN103995488A (en) * | 2014-05-28 | 2014-08-20 | 浙江理工大学 | Underwear machine jacquard closed loop control system and method |
| CN104090554A (en) * | 2014-06-30 | 2014-10-08 | 徐心亿 | Computer jacquard interconnection control device |
-
2015
- 2015-07-20 CN CN201510433549.4A patent/CN105223861A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2330237A1 (en) * | 2009-11-27 | 2011-06-08 | Staubli Faverges | System and method for controlling a Jacquard mechanism, Jacquard mechanism and loom provided with such a system |
| CN201945878U (en) * | 2011-01-20 | 2011-08-24 | 东莞华中科技大学制造工程研究院 | Cluster control system for computerized flat knitter |
| CN103235571A (en) * | 2013-04-07 | 2013-08-07 | 福建睿能电子有限公司 | Intelligent flat knitting machine control system based on LINUX operating system |
| CN103995488A (en) * | 2014-05-28 | 2014-08-20 | 浙江理工大学 | Underwear machine jacquard closed loop control system and method |
| CN104090554A (en) * | 2014-06-30 | 2014-10-08 | 徐心亿 | Computer jacquard interconnection control device |
Non-Patent Citations (1)
| Title |
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| 张华 等: "嵌入式电子提花机控制系统研究", 《机电工程》 * |
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Application publication date: 20160106 |
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