CN105221501A - A kind of wind driven generation set main shaft locking synchronization hydraulic system - Google Patents
A kind of wind driven generation set main shaft locking synchronization hydraulic system Download PDFInfo
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- CN105221501A CN105221501A CN201510756720.5A CN201510756720A CN105221501A CN 105221501 A CN105221501 A CN 105221501A CN 201510756720 A CN201510756720 A CN 201510756720A CN 105221501 A CN105221501 A CN 105221501A
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Abstract
Description
技术领域 technical field
本发明涉及风力发电机领域,尤其涉及一种风力发电机组主轴锁紧同步液压系统。 The invention relates to the field of wind power generators, in particular to a synchronous hydraulic system for locking the main shaft of a wind power generator set.
背景技术 Background technique
随着兆瓦级风机的功率逐渐加大,特别针对直驱型风力发电机组,当对轮毂进行维护时,不可避免的需要锁定轮毂即锁定风力发电机组的主轴,从而保证维护人员的安全,为了达到这一功能,行业普遍采用手动泵式或电动泵式单一锁紧销来锁定轮毂,当所需锁定力矩无法满足要求时,只能通过加大锁紧销的直径,由于锁紧销直径加大,导致整机接口尺寸会相应增大,此时就需要同时使用2个锁紧销,当使用2个锁紧销时,现有的风力发电机组主轴锁紧液压系统见附图2,一般包括油箱1,液位计3,空气过滤器2,手动泵4,溢流阀5,单向阀6,管式截止阀7,压力表8,二位四通换向阀13,锁紧缸Ⅰ11和锁紧缸Ⅱ12。手动泵4的出油口与单向阀6的进油口相通,在手动泵4出油口与单向阀6进油口之间设有与油箱1相通的溢流阀5,单向阀6的出油口与二位四通换向阀13的进油口相通,二位四通换向阀13的两个出油口分别与锁紧缸Ⅰ11和锁紧缸Ⅱ12的进油口和回油口相通,二位四通换向阀13的回油口与油箱1相通。由于锁紧缸Ⅰ11和锁紧缸Ⅱ12为并联,进入两锁紧缸无杆腔的液压油经常出现流量不同,即锁紧缸活塞杆伸出去位移不同,这样很容易导致单一锁紧缸活塞杆受载过大,锁紧缸活塞杆发生剪断等情况,甚至造成人身危害,现有的主轴锁紧系统无法做到2个锁紧缸同时锁定轮毂保证人员安全的高可靠性要求。 As the power of megawatt wind turbines gradually increases, especially for direct-drive wind turbines, when maintaining the hub, it is inevitable to lock the hub, that is, the main shaft of the wind turbine, so as to ensure the safety of maintenance personnel. To achieve this function, the industry generally uses a single locking pin of manual pump type or electric pump type to lock the hub. When the required locking torque cannot meet the requirements, the only way to increase the diameter of the locking pin is to increase the diameter of the locking pin. Larger, resulting in a corresponding increase in the size of the interface of the whole machine. At this time, two locking pins need to be used at the same time. Including oil tank 1, liquid level gauge 3, air filter 2, hand pump 4, overflow valve 5, one-way valve 6, pipe stop valve 7, pressure gauge 8, two-position four-way reversing valve 13, locking cylinder Ⅰ11 and locking cylinder Ⅱ12. The oil outlet of the manual pump 4 communicates with the oil inlet of the one-way valve 6, and a relief valve 5 communicated with the oil tank 1 is provided between the oil outlet of the manual pump 4 and the oil inlet of the one-way valve 6, and the one-way valve The oil outlet of 6 is connected with the oil inlet of the two-position four-way reversing valve 13, and the two oil outlets of the two-position four-way reversing valve 13 are respectively connected with the oil inlets of the locking cylinder I11 and the locking cylinder II12 and The oil return port is connected, and the oil return port of the two-position four-way reversing valve 13 is connected with the oil tank 1. Since the locking cylinder Ⅰ11 and locking cylinder Ⅱ12 are connected in parallel, the hydraulic oil entering the rodless cavity of the two locking cylinders often has a different flow rate, that is, the displacement of the piston rod of the locking cylinder is different, which can easily lead to a single locking cylinder piston rod If the load is too large, the piston rod of the locking cylinder will be sheared, and even cause personal injury. The existing spindle locking system cannot meet the high reliability requirements that two locking cylinders lock the hub at the same time to ensure personnel safety.
发明内容 Contents of the invention
本发明的目的在于克服以上缺陷,提供一种结构简单,锁紧可靠的风力发电机组主轴锁紧同步液压系统。 The object of the present invention is to overcome the above defects and provide a synchronous hydraulic system for locking the main shaft of the wind power generating set with simple structure and reliable locking.
本发明是通过以下技术方案实现的:一种风力发电机组主轴锁紧同步液压系统,其包括单向阀、换向阀、锁紧缸,还包括分流集流阀,所述换向阀为三位四通中位M型换向阀,所述分流集流阀为1:1分流集流阀,三位四通中位M型换向阀的压力口P与单向阀的出口相通,三位四通中位M型换向阀的回油口T与油箱相通,三位四通中位M型换向阀的两个出油口P1和P2分别与分流集流阀的进油口和两个锁紧缸的出口相通,分流集流阀的两个出油口分别与两个锁紧缸的入油口相通。 The present invention is achieved through the following technical solutions: a synchronous hydraulic system for locking the main shaft of a wind power generating set, which includes a check valve, a reversing valve, a locking cylinder, and a diverting and collecting valve, and the reversing valve is three Four-position, four-way, middle-position, M-type reversing valve, the diverter-collecting valve is a 1:1 diversion-and-collection valve, and the pressure port P of the three-position, four-way, middle-position, M-type reversing valve communicates with the outlet of the one-way valve. The oil return port T of the four-position four-way mid-position M-type reversing valve is connected to the oil tank, and the two oil outlets P1 and P2 of the three-position four-way mid-position M-type reversing valve are respectively connected to the oil inlet and the The outlets of the two locking cylinders communicate with each other, and the two oil outlets of the diverting and collecting valve respectively communicate with the oil inlets of the two locking cylinders.
优选的,在分流集流阀的两个出油口和锁紧缸的入油口之间均设有与油箱相通的溢流阀。 Preferably, an overflow valve communicated with the oil tank is provided between the two oil outlets of the diverter-collection valve and the oil inlet of the locking cylinder.
本发明的有益技术效果是,由于增设了三位四通中位M型换向阀、分流集流阀,液压泵泵出的液压油通过三位四通中位M型换向阀,然后经过分流集流阀分流,将液压油按照系统设定的1:1分流,经过平均分流的液压油分别进入2个锁紧缸,锁紧缸的位移取决于流量,此时两个锁紧缸的行程相同达到同步,达到设计要求的高可靠性同步系统。并且在分流集流阀的两个出口分别增设了溢流阀,从而保护了系统的安全。 The beneficial technical effect of the present invention is that the hydraulic oil pumped out by the hydraulic pump passes through the three-position four-way middle M-type directional valve and then passes through the three-position four-way middle M-type directional valve and The diversion and collection valve divides the flow, divides the hydraulic oil according to the 1:1 setting of the system, and the hydraulic oil that has been evenly divided enters the two locking cylinders respectively. The displacement of the locking cylinder depends on the flow rate. At this time, the displacement of the two locking cylinders The stroke is the same to achieve synchronization, which meets the design requirements of a high-reliability synchronization system. In addition, overflow valves are added to the two outlets of the diverter-collector valve to protect the safety of the system.
附图说明 Description of drawings
图1为本发明实施例液压原理示意图; Fig. 1 is the hydraulic principle schematic diagram of the embodiment of the present invention;
图2为本发明背景技术液压原理示意图。 Fig. 2 is a schematic diagram of the hydraulic principle of the background technology of the present invention.
具体实施方式 detailed description
以下结合附图和实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with drawings and embodiments.
参照附图1,一种风力发电机组主轴锁紧同步液压系统其包括液位计3、空气过滤器2、手动泵4、溢流阀5、单向阀6、管式截止阀7、压力表8、锁紧缸Ⅰ11和锁紧缸Ⅱ12,所述油箱1上设有空气过滤器2,油箱1内安装有液位计3,手动泵4两端分别与单向阀6、油箱1连接,在手动泵4与单向阀6之间设有与油箱1相通的溢流阀5、管式截止阀7和压力表8,还包括三位四通中位M型手动换向阀9和分流集流阀10,所述分流集流阀10为1:1分流集流阀,三位四通中位M型手动换向阀9的压力口P与单向阀6的出口相通,三位四通中位M型手动换向阀9的回油口T与油箱1相通,三位四通中位M型手动换向阀9的两个出油口P1和P2分别与分流集流阀10的进油口和锁紧缸Ⅰ11和锁紧缸Ⅱ12的出口相通,分流集流阀10的两个出油口分别与锁紧缸Ⅰ11和锁紧缸Ⅱ12的入油口相通,在分流集流阀10的两个出油口和锁紧缸Ⅰ11和锁紧缸Ⅱ12的入油口之间均设有与油箱1相通的溢流阀5。 Referring to accompanying drawing 1, a kind of main shaft locking synchronous hydraulic system of wind power generating set includes liquid level gauge 3, air filter 2, manual pump 4, overflow valve 5, one-way valve 6, pipe type stop valve 7, pressure gauge 8. Locking cylinder I11 and locking cylinder II12, the fuel tank 1 is provided with an air filter 2, a liquid level gauge 3 is installed in the fuel tank 1, and the two ends of the manual pump 4 are respectively connected with the one-way valve 6 and the fuel tank 1, Between the manual pump 4 and the one-way valve 6, there is a relief valve 5 connected to the oil tank 1, a pipe type stop valve 7 and a pressure gauge 8, and also includes a three-position four-way neutral M-type manual reversing valve 9 and a flow diverter A flow collecting valve 10, the diversion and flow collection valve 10 is a 1:1 flow diversion and flow collection valve, the pressure port P of the three-position four-way neutral M-type manual reversing valve 9 communicates with the outlet of the one-way valve 6, and the three-position four-way The oil return port T of the middle-position M-type manual reversing valve 9 communicates with the fuel tank 1, and the two oil outlets P1 and P2 of the three-position four-way middle-position M-type manual reversing valve 9 are respectively connected to the ports of the diverting and collecting valve 10. The oil inlet is connected to the outlet of the lock cylinder I11 and the lock cylinder II12, and the two oil outlets of the diverter and collector valve 10 are respectively connected to the oil inlets of the lock cylinder I11 and the lock cylinder II12. An overflow valve 5 communicated with the oil tank 1 is provided between the two oil outlets of 10 and the oil inlets of locking cylinder I11 and locking cylinder II12.
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| CN201510756720.5A CN105221501A (en) | 2015-11-10 | 2015-11-10 | A kind of wind driven generation set main shaft locking synchronization hydraulic system |
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| CN201510756720.5A CN105221501A (en) | 2015-11-10 | 2015-11-10 | A kind of wind driven generation set main shaft locking synchronization hydraulic system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106015138A (en) * | 2016-07-20 | 2016-10-12 | 株洲天桥起重机股份有限公司 | Synchronous hydraulic system and crane |
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| JP2006051879A (en) * | 2004-08-11 | 2006-02-23 | Kyokuto Kaihatsu Kogyo Co Ltd | Working vehicle |
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| CN104006018A (en) * | 2014-05-22 | 2014-08-27 | 江苏大学 | Bending machine hydraulic synchronous system controlled by flow distributing and collecting valve |
| CN104196810A (en) * | 2014-09-18 | 2014-12-10 | 芜湖高昌液压机电技术有限公司 | Multi-cylinder synchronous loop for gantry lifter proportional flow distribution and collecting valve |
| CN204113812U (en) * | 2014-09-18 | 2015-01-21 | 天津中德职业技术学院 | For eliminating the device of the synchronous cumulative error of hydraulic system |
| CN205117854U (en) * | 2015-11-10 | 2016-03-30 | 湘电风能有限公司 | Synchronous hydraulic system of wind generating set main shaft locking |
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2015
- 2015-11-10 CN CN201510756720.5A patent/CN105221501A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006051879A (en) * | 2004-08-11 | 2006-02-23 | Kyokuto Kaihatsu Kogyo Co Ltd | Working vehicle |
| CN102767545A (en) * | 2012-08-07 | 2012-11-07 | 安奥克斯汤姆逊(青岛)游艇有限公司 | Four-cylinder synchronous hydraulic system |
| CN104006018A (en) * | 2014-05-22 | 2014-08-27 | 江苏大学 | Bending machine hydraulic synchronous system controlled by flow distributing and collecting valve |
| CN104196810A (en) * | 2014-09-18 | 2014-12-10 | 芜湖高昌液压机电技术有限公司 | Multi-cylinder synchronous loop for gantry lifter proportional flow distribution and collecting valve |
| CN204113812U (en) * | 2014-09-18 | 2015-01-21 | 天津中德职业技术学院 | For eliminating the device of the synchronous cumulative error of hydraulic system |
| CN205117854U (en) * | 2015-11-10 | 2016-03-30 | 湘电风能有限公司 | Synchronous hydraulic system of wind generating set main shaft locking |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106015138A (en) * | 2016-07-20 | 2016-10-12 | 株洲天桥起重机股份有限公司 | Synchronous hydraulic system and crane |
| CN106015138B (en) * | 2016-07-20 | 2018-04-17 | 株洲天桥起重机股份有限公司 | A kind of synchronization hydraulic system and crane |
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