CN105220547A - A kind of Full-automatic steel wire rope twisting and untwisting apparatus - Google Patents
A kind of Full-automatic steel wire rope twisting and untwisting apparatus Download PDFInfo
- Publication number
- CN105220547A CN105220547A CN201510677906.1A CN201510677906A CN105220547A CN 105220547 A CN105220547 A CN 105220547A CN 201510677906 A CN201510677906 A CN 201510677906A CN 105220547 A CN105220547 A CN 105220547A
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- CN
- China
- Prior art keywords
- wire rope
- steel wire
- motor
- roller
- capstan winch
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Abstract
The present invention relates to the twisting of a kind of Full-automatic steel wire rope and untwisting apparatus, comprise frame, bearing block, some steel pipes, anchor ear, big belt pulley, belt, small belt pulley, motor, controller, two-way switch, two roller transmissioning device and capstan winch conveyer; Described bearing block is installed on the top of frame; Described some steel pipes are bearing on bearing block, and can rotate; Described anchor ear and big belt pulley are enclosed within outside steel pipe respectively, and are fixedly connected with steel pipe; Described motor is installed in frame by a motor fixing plate, and it connects and drives described small belt pulley; Described belt connects big belt pulley and small belt pulley; Described controller is electrically connected and controls motor; Described two-way switch is electrically connected to controller; Described pair of roller transmissioning device is arranged on one end of some steel pipes; Described capstan winch conveyer is arranged on the side of two roller transmissioning device, and it is wound with steel wire rope.The present invention has the plurality of advantages such as structure is simple, efficiency is high, and simple to operate and cost is low.
Description
[technical field]
The present invention relates to a kind of production equipment of steel wire rope, be specifically related to the twisting of a kind of Full-automatic steel wire rope and untwisting apparatus, the simple and easy production of its steel wire rope for semiworks and processing, belong to hardware & tools technical field.
[background technology]
In recent years, along with the stable development of China's economy, steel wire rope industry is by import, digestion and absorption and innovate again, in production technology, equipment and product quality etc., all achieve rapid progress.But also there is the problems such as industrial concentration is low, dispersion dog-eat-dog, best brand of product is few, added value of product is low, high-end steel wire rope output is few in China's steel wire rope industry.
The gap of domestic steel wire rope and external product be mainly reflected in the stable of capability and performance and quality level universal on, and this deficiency of China's steel wire rope industry development causes China every year still need from a considerable amount of product of external import.Meanwhile, insider also thinks, under the overall background that China's economy is carrying out industrial upgrading, the demand of steel wire rope changes, and have a high potential, because the industry relevant enterprise is just more necessary quality and the added value of improving product, carry out research and development and the commercialization of high-end product.
Jiangsu and Zhejiang Provinces one produces thin steel wire rope specially with individual workship of many families, is twisted form, for being woven into mesh sheet or other WEB by the single finer wire of one strand.Some semiworks need by workman's being scattered by steel wire one by one due to Cost Problems, and this has a great impact braid efficiency, and the benefit of factory also can reduce.
Therefore, for solving the problems of the technologies described above, necessary Full-automatic steel wire rope twisting and the untwisting apparatus providing a kind of innovation, to overcome described defect of the prior art.
[summary of the invention]
For solving the problems of the technologies described above, the object of the invention is to that a kind of structure is simple, efficiency is high, the Full-automatic steel wire rope twisting that simple to operate and cost is low and untwisting apparatus.
For achieving the above object, the technical scheme that the present invention takes is: a kind of Full-automatic steel wire rope twisting and untwisting apparatus, it is for processing steel wire rope, and it comprises frame, bearing block, some steel pipes, anchor ear, big belt pulley, belt, small belt pulley, motor, controller, two-way switch, two roller transmissioning device and capstan winch conveyer; Wherein, described bearing block is installed on the top of frame; Described some steel pipes are bearing on bearing block, and can rotate; Described anchor ear and big belt pulley are enclosed within outside steel pipe respectively, and are fixedly connected with steel pipe; Described motor is installed in frame by a motor fixing plate, and it connects and drives described small belt pulley; Described belt connects big belt pulley and small belt pulley; Described controller is electrically connected and controls motor; Described two-way switch is electrically connected to controller; Described pair of roller transmissioning device is arranged on one end of some steel pipes; Described capstan winch conveyer is arranged on the side of two roller transmissioning device, and it is wound with steel wire rope.
Full-automatic steel wire rope twisting of the present invention and untwisting apparatus are set to further: adopt electric welding to fix between described anchor ear and steel pipe; Interference fit is adopted between described large belt and steel pipe.
Full-automatic steel wire rope twisting of the present invention and untwisting apparatus are set to further: be provided with the switch S 1 and switch S 2 that are arranged in parallel in described two-way switch, this switch S 1 and switch S 2 are connected to controller respectively.
Full-automatic steel wire rope twisting of the present invention and untwisting apparatus are set to further: described pair of roller transmissioning device comprises the first fixed mount, roller motor, motor output shaft, upper roller and bottom roller; Described roller motor is installed on the top of the first fixed mount; Described motor output shaft one end connects roller motor, and the other end connects upper roller, makes roller motor drive upper roller; Described bottom roller is articulated on the first fixed mount, and itself and upper roller are in being oppositely arranged up and down.
Full-automatic steel wire rope twisting of the present invention and untwisting apparatus are set to further: described upper roller and bottom roller are respectively equipped with a circle groove, and described steel wire rope is positioned at the groove of upper roller and bottom roller.
Full-automatic steel wire rope twisting of the present invention and untwisting apparatus are set to further: described capstan winch conveyer comprises the second fixed mount, capstan winch motor, capsizing moment spindle, capstan winch and rolling bearing pedestal; Wherein, described capstan winch motor is installed on the top of the second fixed mount; Described capsizing moment spindle one end is connected to capstan winch motor, and the other end is articulated on rolling bearing pedestal; Described capstan winch is immobilizated on capsizing moment spindle.
Full-automatic steel wire rope twisting of the present invention and untwisting apparatus are set to further: described capsizing moment spindle is welded with two panels and fixes catch, this fixing catch is connected to the both sides of capstan winch.
Full-automatic steel wire rope twisting of the present invention and untwisting apparatus are also set to: the steel wire rope below capstan winch and between steel pipe is a straight line.
Compared with prior art, the present invention has following beneficial effect: Full-automatic steel wire rope of the present invention is twisted and untwisting apparatus structure is simple, operating efficiency is high, automaticity is high and cost is low, it needs operator to control two-way switch to have come twisting and the switching of untwisting, due to steel pipe can rotating wire rope automatically by subsequent twisting and untwisting, only need operative employee to send into steel wire rope by certain speed, do not need operator to be wound around, saved a large amount of manpowers and time.And can the size of adjusting size belt pulley for different actual conditions, change the rotating speed exported, this just substantially reduces processing cost, and with regard to above-described mechanical device, structure is simple, and material is common, easy to process, can standardize completely, the processing for semiworks brings very large breakthrough.
[accompanying drawing explanation]
Fig. 1 is the structural representation of Full-automatic steel wire rope of the present invention twisting and untwisting apparatus.
Fig. 2 is the part-structure stereogram in Fig. 1.
Fig. 3 is the circuit theory diagrams of the two-way switch in Fig. 1.
Fig. 4 is the structural representation of the two roller transmissioning devices in Fig. 1.
Fig. 5 is the structural representation of the capstan winch conveyer in Fig. 1.
[detailed description of the invention]
Refer to shown in Figure of description 1 to accompanying drawing 5, the present invention is the twisting of a kind of Full-automatic steel wire rope and untwisting apparatus, it is for processing steel wire rope 6, and it is made up of a few parts such as frame 1, bearing block 3, some steel pipes 5, anchor ear 2, big belt pulley 8, belt 10, small belt pulley 12, motor 11, controller 4, two-way switch 7, two roller transmissioning device and capstan winch conveyers.
Wherein, described bearing block 3 is installed on the top of frame 1, is provided with rolling bearing (not shown) in it.Described bearing block 3 keeps identical expenditure distance at frame 1 left end and right-hand member
Described some steel pipes 5 are bearing on bearing block 3, and can rotate.Described steel pipe 5 is specifically provided with 7, and the diameter of described 7 steel pipes 5 should be tried one's best greatly a bit, and in reality, steel wire rope 6 surface exists a lot of pitch, can accumulate resulting in blockage, so should regularly dredge steel pipe under long-term production in steel pipe.
Described anchor ear 2 and big belt pulley 8 are enclosed within outside steel pipe 5 respectively, and are fixedly connected with steel pipe 5.Specifically, electric welding is adopted to fix between described anchor ear 2 and steel pipe 5; Adopt interference fit between described large belt 8 and steel pipe 5, ensure can not skid between big belt pulley 8 and steel pipe 5, ensure delivery efficiency.
Described motor 11 is installed in frame 1 by a motor fixing plate 13, and it connects and drives described small belt pulley 12.
Described belt 10 connects big belt pulley 8 and small belt pulley 12, and make small belt pulley 12 transmission big belt pulley 8, big belt pulley 8 drives steel pipe 5 to rotate again.Further, big belt pulley 8 and small belt pulley 12 need to keep longitudinal axiality, so as not to cause device big ups and downs or output torque inadequate.Be identical according to any point linear velocity on same belt 10, motor 11 and small belt pulley 12 angular speed are identical, and the diameter ratio of two belt pulleys directly determines the rotating speed of mechanical driving device, and circular is as follows: D
1: D
2=w
2: w
1(D
1for the diameter of small belt pulley 12 on motor 11, D
2for big belt pulley 8 diameter, w
1for the rotating speed of motor 11, w
2rotating speed for big belt pulley 8).
Described controller 4 is electrically connected and controls motor 11, and it can realize the switching having turned to twisting and untwisting simply changing motor.Described two-way switch 7 is electrically connected to controller 4, and be provided with the switch S 1 and switch S 2 that are arranged in parallel in it, this switch S 1 and switch S 2 are connected to controller 4 respectively.
Described pair of roller transmissioning device is arranged on one end of some steel pipes 5, and it is for steel conveying rope 6, and it is made up of a few parts such as the first fixed mount 14, roller motor 22, motor output shaft 23, upper roller 15 and bottom rollers 15 '.Described roller motor 22 is installed on the top of the first fixed mount 14.Described motor output shaft 23 one end connects roller motor 22, and the other end connects upper roller 15, makes roller motor 22 drive upper roller 15.Described bottom roller 15 ' is articulated on the first fixed mount 14, and itself and upper roller 15 are in being oppositely arranged up and down.Further, described upper roller 15 and bottom roller 15 ' are respectively equipped with a circle groove 25, and described steel wire rope 6 is positioned at the groove 25 of upper roller 15 and bottom roller 15 ', thus can play directed effect to steel wire rope 6.
Described capstan winch conveyer is arranged on the side of two roller transmissioning device, it is wound with steel wire rope 6, and it is for winding or debatching steel wire rope 6.Be made up of a few parts such as the second fixed mount 16, capstan winch motor 20, capsizing moment spindle 19, capstan winch 18 and rolling bearing pedestals 17.Wherein, described capstan winch motor 20 is installed on the top of the second fixed mount 16.Described capsizing moment spindle 19 one end is connected to capstan winch motor 20, and is driven by capstan winch motor 20, and the other end is articulated on rolling bearing pedestal 17.Described capstan winch 18 is immobilizated on capsizing moment spindle 19.On described capsizing moment spindle 19, be welded with two panels fix catch 24, this fixing catch 24 is connected to the both sides of capstan winch 18, to limit the axial displacement of capstan winch 18.Further, the steel wire rope 6 and below capstan winch 18 and between steel pipe 5 is in a straight line.
To ensure in the middle of real work that the linear velocity on same steel cable 6 is identical, need pair roller 15,15 ', the rotating speed of capstan winch 18 size and two motor 22,20 controls, circular is as follows: D3:D4=w4:w3(D3 is the diameter of roller 15,15 ', D3 is capstan winch 18 diameter, w3 is the rotating speed of roller motor 22, and w4 is the rotating speed of capstan winch motor 20)
The operation principle of Full-automatic steel wire rope twisting of the present invention and untwisting apparatus is as follows: 1), by motor 11, kinetic energy output is passed to small belt pulley 12, motor 11 is consistent with small belt pulley 12 angular speed of top loading, and small belt pulley 12 is consistent with big belt pulley 8 linear velocity;
2), rotating speed is passed to steel pipe 5 by the inverse ratio of diameter pulley by kinetic energy by big belt pulley 8, ensure that by anchor ear 2 and rolling bearing the transverse uniaxial degree that device is good, and 7 steel pipes 5 can be rotated simultaneously;
3), the roller motor 22 of two roller transmissioning device drives upper roller 15 to rotate, bottom roller 15 ' is driven by steel wire rope 6 and rotates backward, and steel wire rope 6 is sent into or sent by the frictional force that two rollers produce jointly, does not need to arrange operator's manual operations send into or send.
4), the capstan winch motor 20 of capstan winch conveyer drives capsizing moment spindle 19 and capstan winch 18 to rotate with certain speed, coordinate the effect of two roller transmissioning device frictional force, steel wire rope 6 can scatter or be wound on capstan winch 18 automatically, do not need to arrange workman to carry out manual winding, saved a large amount of manpowers and time;
5), the broken lot that first steel wire rope 6 end scatters by untwisting process is by one feeding of number of share of stock steel pipe 5, open two-way switch 7 and start reversion, and can modulate rotating speed to and the applicable rotating speed of roller rotating speed, rotating speed is larger, the speed of the roller motor 22 of two roller transmissioning device is larger, and capstan winch conveyer coordinates rotating speed to be dismissed by the steel wire rope 6 of remainder, and the single wire rope that one burst untwisting completes by last closing switch takes out can start next round untwisting.
6), first steel wire rope 6 single for one strand is sent into steel pipe 5 by twisting process respectively, the corresponding steel pipe 5 of steel cable 6, steel pipe 5 should according to several in number of share of stock choice set, two-way switch 7 starts the rotating speed rotating forward and also can modulate rotating speed and be applicable to roller, two roller transmissioning device turns while send end completed twisted steel filaments rope 6, the speed of the larger taking-up of rotating speed is more opened, capstan winch conveyer coordinates rotating speed to be wrapped on capstan winch 18 by the steel wire rope 6 of having twisted, and treats that steel wire rope all winds the twisting that can start next round.
Above detailed description of the invention is only the preferred embodiment of this creation, and not in order to limit this creation, any amendment made within all spirit in this creation and principle, equivalent replacement, improvement etc., within the protection domain that all should be included in this creation.
Claims (8)
1. a Full-automatic steel wire rope twisting and untwisting apparatus, it, for processing steel wire rope, is characterized in that: comprise frame, bearing block, some steel pipes, anchor ear, big belt pulley, belt, small belt pulley, motor, controller, two-way switch, two roller transmissioning device and capstan winch conveyer; Wherein, described bearing block is installed on the top of frame; Described some steel pipes are bearing on bearing block, and can rotate; Described anchor ear and big belt pulley are enclosed within outside steel pipe respectively, and are fixedly connected with steel pipe; Described motor is installed in frame by a motor fixing plate, and it connects and drives described small belt pulley; Described belt connects big belt pulley and small belt pulley; Described controller is electrically connected and controls motor; Described two-way switch is electrically connected to controller; Described pair of roller transmissioning device is arranged on one end of some steel pipes; Described capstan winch conveyer is arranged on the side of two roller transmissioning device, and it is wound with steel wire rope.
2. Full-automatic steel wire rope twisting as claimed in claim 1 and untwisting apparatus, is characterized in that: adopt electric welding to fix between described anchor ear and steel pipe; Interference fit is adopted between described large belt and steel pipe.
3. Full-automatic steel wire rope twisting as claimed in claim 1 and untwisting apparatus, is characterized in that: be provided with the switch S 1 and switch S 2 that are arranged in parallel in described two-way switch, this switch S 1 and switch S 2 are connected to controller respectively.
4. Full-automatic steel wire rope twisting as claimed in claim 1 and untwisting apparatus, is characterized in that: described pair of roller transmissioning device comprises the first fixed mount, roller motor, motor output shaft, upper roller and bottom roller; Described roller motor is installed on the top of the first fixed mount; Described motor output shaft one end connects roller motor, and the other end connects upper roller, makes roller motor drive upper roller; Described bottom roller is articulated on the first fixed mount, and itself and upper roller are in being oppositely arranged up and down.
5. the Full-automatic steel wire rope stated as claim 4 is twisted and untwisting apparatus, it is characterized in that: described upper roller and bottom roller are respectively equipped with a circle groove, and described steel wire rope is positioned at the groove of upper roller and bottom roller.
6. Full-automatic steel wire rope twisting as claimed in claim 1 and untwisting apparatus, is characterized in that: described capstan winch conveyer comprises the second fixed mount, capstan winch motor, capsizing moment spindle, capstan winch and rolling bearing pedestal; Wherein, described capstan winch motor is installed on the top of the second fixed mount; Described capsizing moment spindle one end is connected to capstan winch motor, and the other end is articulated on rolling bearing pedestal; Described capstan winch is immobilizated on capsizing moment spindle.
7. Full-automatic steel wire rope twisting as claimed in claim 6 and untwisting apparatus, it is characterized in that: described capsizing moment spindle is welded with two panels and fixes catch, this fixing catch is connected to the both sides of capstan winch.
8. Full-automatic steel wire rope twisting as claimed in claim 1 and untwisting apparatus, is characterized in that: the steel wire rope below capstan winch and between steel pipe is a straight line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510677906.1A CN105220547B (en) | 2015-10-20 | 2015-10-20 | A kind of Full-automatic steel wire rope twisting and untwisting apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510677906.1A CN105220547B (en) | 2015-10-20 | 2015-10-20 | A kind of Full-automatic steel wire rope twisting and untwisting apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105220547A true CN105220547A (en) | 2016-01-06 |
| CN105220547B CN105220547B (en) | 2017-11-14 |
Family
ID=54989787
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510677906.1A Expired - Fee Related CN105220547B (en) | 2015-10-20 | 2015-10-20 | A kind of Full-automatic steel wire rope twisting and untwisting apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105220547B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107476100A (en) * | 2017-08-21 | 2017-12-15 | 长治高测新材料科技有限公司 | The manufacture device of annular wire rope |
| CN108176890A (en) * | 2017-01-05 | 2018-06-19 | 孙志娥 | A kind of steel wire rope is molded shearing equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87105321A (en) * | 1986-07-25 | 1988-05-04 | 国际壳牌研究公司 | The making of spirality fluid transfer line bundle |
| GB2263287B (en) * | 1992-01-15 | 1995-04-26 | Dywidag Systems | A cable bolt |
| CN2342005Y (en) * | 1998-04-29 | 1999-10-06 | 张富源 | Rope twister for vertical stranding and plying |
| CN101718047A (en) * | 2009-11-27 | 2010-06-02 | 胡润环 | Straw rope braising machine |
| CN201896275U (en) * | 2010-11-17 | 2011-07-13 | 界首市双马绳网有限公司 | Novel rope making machine |
| CN205152696U (en) * | 2015-10-20 | 2016-04-13 | 浙江理工大学 | Full -automatic wire rope twists and moves back sth. made by twisting device |
-
2015
- 2015-10-20 CN CN201510677906.1A patent/CN105220547B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87105321A (en) * | 1986-07-25 | 1988-05-04 | 国际壳牌研究公司 | The making of spirality fluid transfer line bundle |
| GB2263287B (en) * | 1992-01-15 | 1995-04-26 | Dywidag Systems | A cable bolt |
| CN2342005Y (en) * | 1998-04-29 | 1999-10-06 | 张富源 | Rope twister for vertical stranding and plying |
| CN101718047A (en) * | 2009-11-27 | 2010-06-02 | 胡润环 | Straw rope braising machine |
| CN201896275U (en) * | 2010-11-17 | 2011-07-13 | 界首市双马绳网有限公司 | Novel rope making machine |
| CN205152696U (en) * | 2015-10-20 | 2016-04-13 | 浙江理工大学 | Full -automatic wire rope twists and moves back sth. made by twisting device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108176890A (en) * | 2017-01-05 | 2018-06-19 | 孙志娥 | A kind of steel wire rope is molded shearing equipment |
| CN107476100A (en) * | 2017-08-21 | 2017-12-15 | 长治高测新材料科技有限公司 | The manufacture device of annular wire rope |
| CN107476100B (en) * | 2017-08-21 | 2023-12-05 | 长治高测新材料科技有限公司 | Manufacturing device for annular steel wire rope |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105220547B (en) | 2017-11-14 |
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Granted publication date: 20171114 Termination date: 20191020 |
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