CN105217931B - Wall construction after a kind of drainage brick and TFT glass furnaces - Google Patents

Wall construction after a kind of drainage brick and TFT glass furnaces Download PDF

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Publication number
CN105217931B
CN105217931B CN201510509038.6A CN201510509038A CN105217931B CN 105217931 B CN105217931 B CN 105217931B CN 201510509038 A CN201510509038 A CN 201510509038A CN 105217931 B CN105217931 B CN 105217931B
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China
Prior art keywords
brick
drainage
industrial television
hole
dog
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CN201510509038.6A
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CN105217931A (en
Inventor
孙绪
江可
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Irico Hefei LCD Glass Co Ltd
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Irico Hefei LCD Glass Co Ltd
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Abstract

The present invention originally belongs to TFT glass manufacturing areas, it is related to wall construction after a kind of drainage brick and TFT glass furnaces, to ensure that industrial television runs well, according to situ industrial TV structure, the corresponding drainage brick of making (refractory material with certain size, shape) will flow into the trickling object in stove far from dog-hole, both meet the use of industrial television function, can reduce the glass convection current around its participation dog-hole, it reduces and enters platinum channel, pollute the glass metal melted.It is finally reached melting quality and meets technological requirement.

Description

Wall construction after a kind of drainage brick and TFT glass furnaces
【Technical field】
The invention belongs to TFT glass manufacturing areas, more particularly to wall construction after a kind of drainage brick and TFT glass furnaces.
【Background technology】
In the manufacturing of TFT glass, glass melts the final mass of the quality influence product of quality, wherein TFT glass Glass quality is required very high therefore very high to the requirement of furnace glass quality;Composition of raw material in glass production, fusing, Rate of feeding, liquid fluctuating, refractory material corrodes in stove, the influences such as combustion state, furnace pressure, the material heap (foam line) of combustion rifle melt There are many factor of quality, the variation of different process factor can caused by melt bad generation, therefore observe combustion state in kiln stove, Feed intake situation, material mountain variation it is particularly significant.
We install high temperature industrial television by the wall after kiln thus, as shown in Figure 1A and 1B, to the kiln of normal operation It is monitored in real time, it is ensured that glass melting is normally carried out;But high (about 1600 DEG C) are guarantee industrial electro due to glass furnace temperature It runs well depending on long-time, we install water-cooled jacket using industrial television inner cavity, and industrial television pipette tips (high temperature camera) is made to exist Kiln inside is monitored at lower temperature.Because cavity cooling water temperature is low, muzzle portion (camera) is made to generate condensed water, In addition industrial television reasons in structure, industrial television cavity are stainless steel, are rushed by furnace high-temperature, inner flue gas of the stove, condensed water Brush, surface erosion, volatilization dust, cavity eater, which are combined, in condensed water and stove to form object long-time of trickling and passes through slowly cavity It flows into stove, falls into glass metal surface, (to ensure that industrial television is monitored tank furnace inside, industrial television in design installation Vertical direction is closer to away from channel dog-hole) original trickling object is directly fallen into the glass metal below industrial television, and participates in glass Convection current is melted, and the object that trickles falls into that glass metal middle-range dog-hole is closer, dog-hole is the glass metal separating device of glass furnace.Its Effect is cooling and preferred glass metal for molding.When the relatively high glass metal of temperature in melting tank enters along dog-hole top When work pool, temperature of glass liquid continuously decreases, and density gradually rises, and then portion temperature is relatively low in work pool, density compares High glass metal sinks and returns to melting tank through dog-hole along bottom of pond, forms so-called glass-melt return-flow, and part trickling object passes through Convection current enters platinum channel, is impacted to having melted glass quality, generates striped, and bubble etc. is bad, contains in the object that especially trickles There is undissolved metallics, once flowing into platinum channel certainly will accelerate under high temperature according to metal power performances to platinum channel Erosion;Reduce tank furnace channel service life.
【Invention content】
In order to solve the problems existing in the prior art, the present invention provides wall construction after a kind of drainage brick and TFT glass furnaces, The industrial television trickling object of the present invention drains brick, and the effective trickling object that reduces participates in glass convection current around dog-hole, reduce into Enter platinum channel, pollutes the glass metal melted.
In order to reach object above, the technical solution adopted by the present invention is:
A kind of drainage brick includes the cuboid brick body prepared using 33# corundum bricks, and the side of brick body is provided with drainage Structure, the flow guiding structure are obliquely installed from brick body one end to the other end;The flow guiding structure is drainage tapered plane, drainage Skewed slot or drainage inclined tube road.
The width of the drainage tapered plane is 30-50mm, and angle of inclination is 15-30 °.
Wall construction after a kind of TFT glass furnaces, including kiln back wall, industrial television, industrial television cavity brick, dog-hole With drainage brick;The dog-hole is below the kiln back wall below metal level;The industrial television is placed in industrial television In cavity brick, it is located at kiln back wall center position;The drainage brick is placed in immediately below industrial television cavity brick, is drained on brick It is provided with flow guiding structure, the flow guiding structure is obliquely installed from drainage brick one end to the other end, for generating industrial television Trickling object drain into the position far from dog-hole, the flow guiding structure is drainage tapered plane, drainage skewed slot or drainage inclined tube Road.
The industrial television includes water-cooled jacket outside industrial television camera and industrial television camera.
The industrial television cavity brick opens hole, is open to be horn-like, 30-45 ° of the flare openings angle of inclination, work Industry TV is arranged in the through-hole.
The width of the drainage tapered plane is 30-50mm, and angle of inclination is 15-30 °.
The drainage brick has multiple, and the kiln back wall below industrial television cavity brick is arranged in multiple drainage brick ladders On.
The kiln back wall, industrial television cavity brick and drainage brick are all made of 33# corundum bricks.
Dog-hole 50-100mm below metal level;Industrial television is away from metal level 1000-1500mm;Industrial electro Drainage brick bottom depending on underface is from dog-hole center 1000-1500mm.
Opposite and the prior art, the present invention have the following advantages:
The present invention makes corresponding drainage brick (refractory material with certain size, shape) and is tied with inclined drainage Structure can both meet the use of industrial television function by the trickling object that will be flowed into stove far from dog-hole.It is simple in structure, design Rationally, it is suitble to TFT glass manufacturing areas to use.
For the present invention according to situ industrial TV structure, the trickling object in stove will be flowed into far from flow liquid by making corresponding drainage brick Hole had not only met the use of industrial television function, but also can reduce the glass convection current around its participation dog-hole, reduced logical into platinum Road pollutes the glass metal melted.It is finally reached melting quality and meets technological requirement.After the TFT glass furnaces of installation drainage brick Wall construction had both met industrial television and had normally used, ensure kiln normal operation, and can to flow into stove in condensation trickling object into Row is intervened, other positions are drained to, and is reduced and is polluted to the glass metal melted around dog-hole, ensures melted glass Liquid stream enters the glass metal of platinum channel, reaches melting quality and meets technological requirement.
【Description of the drawings】
Figure 1A is wall construction front view after TFT glass furnaces in the prior art;
Figure 1B is wall construction left view after TFT glass furnaces in the prior art;
Fig. 2A is the drainage brick schematic diagram of the present invention;
Fig. 2 B are the drainage brick right view of the present invention;
Fig. 2 C are the drainage brick front view of the present invention;
Fig. 3 A are wall construction front view after TFT glass furnaces of the present invention;
Fig. 3 B are wall construction left view after TFT glass furnaces of the present invention.
Wherein, 1. kiln back walls, 2. industrial television cavity bricks, 3. industrial televisions, 4. water-cooled jackets, 5. dog-holes, 6. streams Drop down object, 7. drainage bricks, 41. water-cooled jacket water inlets, 42. water-cooled jacket water outlets, 71. flow guiding structures.
【Specific implementation mode】
The present invention will be further described in the following with reference to the drawings and specific embodiments, and the present invention is not limited to following embodiments.
Shown in Fig. 2A to 2C, a kind of drainage brick structure of the invention, the drainage brick 7 and the basic phase of common brick structure Together, difference lies in 7 front ends of drainage brick flow guiding structure 71, that is, drains tapered plane, drains the wide 30-50mm of tapered plane, angle of inclination 15-30°.Flow guiding structure main function is the ground drained into industrial television trickling object 6 by drainage brick 7 from dog-hole 5 farther out Side reduces the glass convection current around its participation dog-hole 5, and then reduces and enter platinum channel, pollutes the glass metal melted.Cause This, flow guiding structure 71 is also designed to the other structures such as flume structure or the pipeline configuration equipped with opening.
As shown in figs.3 a and 3b, wall construction after a kind of TFT glass furnaces, including kiln back wall 1, industrial television 3, industry TV cavity brick 2, dog-hole 5 and drainage brick 7, dog-hole 5 50-100mm, work below metal level below the kiln back wall 1 Industry TV 3 is placed in industrial television cavity brick 2, is drawn away from metal level 1000-1500mm positioned at 1 center position of kiln back wall Stream brick 7 is placed in immediately below industrial television cavity brick 2, drainage brick tapered plane bottom end apart from 5 center of lower section dog-hole it is horizontal away from From for 1000-1500mm.Industrial television 3 includes water-cooled jacket 4 outside industrial television camera and industrial television camera.Industrial electro Opticoel body brick 2 opens hole, is open to be horn-like, 30-45 ° of flare openings angle of inclination.In order to preferably by industrial television stream It drops down object 6 and drains into the position far from dog-hole 5, drainage brick 7 is arranged multiple, and ladder is arranged.In the present invention, kiln back wall 1, Industrial television cavity brick 2, drainage brick equal 7 use 33# corundum bricks.
When industrial television 3 in use, installing drainage brick 7, after kiln starts running, industrial electro below industrial television 3 It comes into operation depending on 3,3 internal water cooling of industrial television set, 4 protection camera runs well;Water-cooled jacket on 4 top of water-cooled jacket is set Water inlet 41 is intake, and the water-cooled jacket water outlet 42 of lower part drains.Industrial television position furnace construction is transformed, industrial television The object that trickles drains brick 7, and industrial television trickling object 6 is introduced industrial television trickling object 6 by draining the slope 71 designed on brick The place farther out from dog-hole 5 is drained into, (to ensure trickling object 6 farther out from dog-hole, can process installation multilayer drainage brick 7) makes It reduces the glass convection current participated in around dog-hole 5, reduces and enters platinum channel, pollutes the glass metal melted.It is such to set Meter can be reduced trickling object 6 and participate in dog-hole 5 weeks while ensure that industrial television 3 is monitored tank furnace inside comprehensively The glass convection current enclosed reduces and enters platinum channel, pollutes the glass metal melted.To ensure glass production normal operation.

Claims (6)

1. wall construction after a kind of TFT glass furnaces, which is characterized in that including kiln back wall (1), industrial television (3), industrial electro Opticoel body brick (2), dog-hole (5) and drainage brick (7);The dog-hole (5) below the kiln back wall (1) metal level with Under;The industrial television (3) is placed in industrial television cavity brick (2), is located at kiln back wall (1) center position;Described Drainage brick (7) is placed in immediately below industrial television cavity brick (2), and flow guiding structure (71), the drainage are provided on drainage brick (7) Structure (71) is obliquely installed from drainage brick (7) one end to the other end, and the trickling object (6) for generating industrial television (3) drains To the position far from dog-hole (5), the flow guiding structure is drainage tapered plane, drainage skewed slot or drainage inclined tube road.
2. wall construction after a kind of TFT glass furnaces according to claim 1, which is characterized in that industrial television (3) packet Include water-cooled jacket (4) outside industrial television camera and industrial television camera.
3. wall construction after a kind of TFT glass furnaces according to claim 1, which is characterized in that the industrial television cavity Brick (2) opens hole, is open to be horn-like, and 30-45 ° of the flare openings angle of inclination, industrial television (3) is arranged described In through-hole.
4. wall construction after a kind of TFT glass furnaces according to claim 1, which is characterized in that the drainage tapered plane Width is 30-50mm, and angle of inclination is 15-30 °.
5. wall construction after a kind of TFT glass furnaces according to claim 1, which is characterized in that the drainage brick (7) has more It is a, on the kiln back wall (1) that multiple drainage brick (7) ladders are arranged below industrial television cavity brick (2).
6. wall construction after a kind of TFT glass furnaces according to claim 1, which is characterized in that the dog-hole (5) is in glass 50-100mm below glass liquid level;Industrial television (3) is away from metal level 1000-1500mm;Drainage brick immediately below industrial television (3) (7) bottom is from dog-hole (5) center 1000-1500mm.
CN201510509038.6A 2015-08-17 2015-08-17 Wall construction after a kind of drainage brick and TFT glass furnaces Active CN105217931B (en)

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CN105217931B true CN105217931B (en) 2018-09-11

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110510854A (en) * 2019-08-30 2019-11-29 彩虹显示器件股份有限公司 A kind of industrial television brick

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59152227A (en) * 1983-02-18 1984-08-30 Ishizuka Glass Ltd Glass smelting furnace
CN201434592Y (en) * 2009-06-01 2010-03-31 濮阳濮耐高温材料(集团)股份有限公司 Electric furnace steel-tapping hole brick
CN202411403U (en) * 2012-02-02 2012-09-05 河南省耕生耐火材料有限公司 Drainage brick
CN204058519U (en) * 2014-07-30 2014-12-31 安徽马钢重型机械制造有限公司 A kind of tap holes of electric furnace brick and there is its electric furnace body

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59152227A (en) * 1983-02-18 1984-08-30 Ishizuka Glass Ltd Glass smelting furnace
CN201434592Y (en) * 2009-06-01 2010-03-31 濮阳濮耐高温材料(集团)股份有限公司 Electric furnace steel-tapping hole brick
CN202411403U (en) * 2012-02-02 2012-09-05 河南省耕生耐火材料有限公司 Drainage brick
CN204058519U (en) * 2014-07-30 2014-12-31 安徽马钢重型机械制造有限公司 A kind of tap holes of electric furnace brick and there is its electric furnace body

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