CN105204392B - A kind of servo-driver of integrated security chain functional circuit - Google Patents

A kind of servo-driver of integrated security chain functional circuit Download PDF

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Publication number
CN105204392B
CN105204392B CN201510489748.7A CN201510489748A CN105204392B CN 105204392 B CN105204392 B CN 105204392B CN 201510489748 A CN201510489748 A CN 201510489748A CN 105204392 B CN105204392 B CN 105204392B
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China
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circuit
theft
link chain
resistant link
servo
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CN105204392A (en
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刘葵
刘波
汤小平
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Cleanergy Dechuang Electrical Technology (beijing) Co Ltd
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Cleanergy Dechuang Electrical Technology (beijing) Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0428Safety, monitoring

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Safety Devices In Control Systems (AREA)

Abstract

It is an object of the invention to provide a kind of servo-driver circuit of integrated security chain functional circuit, the circuit is by concatenating multiple switches triggered by different safe input circuits, constitute theft-resistant link chain loop, by the break-make for detecting and judging theft-resistant link chain loop in real time, locking signal is exported to each functional module of servo-driver, realize the block to servo-driver corresponding module, protect servo-driver and servomotor, pass through theft-resistant link chain loop arbitrary extension, comprehensive protection to servo-driver circuit can be realized, hardware based realization also causes defencive function more reliable in time, fully ensure that the safety and reliability of servo-driver circuit operation.

Description

A kind of servo-driver of integrated security chain functional circuit
Technical field
The present invention relates to servo-driver field, more particularly to servo-driver fault detect and field of emergency protection.
Servo-driver, is a kind of controller for controlling servomotor, and its effect acts on general similar to frequency converter Logical alternating current motor, belongs to a part for servo-drive system, as the servo-driver of one of industrial automation equipment, as its is a large amount of Using while people is freed from substantial amounts of heavy physical labor and improves production efficiency, due to lacking corresponding peace Full guard measure, can also give people to bring various injuries with equipment.Due to traditional servo driver itself lack security function or Security function is weaker, and in order to reduce this risk to the full extent, people would generally be by additionally installing various security protections additional And set corresponding monitoring device to avoid the generation of hazard event.Therefore, a kind of reliable servo-drive of inherently safe is designed Device, is very necessary and with realistic meaning.
Typical servo drive system application is as shown in Figure 1.Servo-driver receives the order-driven motor fortune of host computer OK, in the application scenario for having gravity load, servo-driver also needs reliably to control motor internal contracting brake, prevents load because of gravity It is sagging.Meanwhile, when motor is in generating state, to consume the energy of motor feedback, servo-driver is also needed to braking resistor Carry out incision and cut out control, to prevent pumping voltage from damaging driver, in addition, general servo-drive system can also be equipped with emergency stop switch, For operating personnel when finding urgent fortuitous event, servo-driver is closed.General, also it was integrated with inside servo-driver Stream is protected, overvoltage protection, the circuit such as short-circuit protection, and when occurring excessively stream, when overvoltage or short trouble, servo-driver can be forbidden defeated Go out servomotor drive signal with the safety of protection equipment.
Fig. 2 is a kind of current most common servo-driver circuit diagram, rectification unit of the AC power through servo-driver Be converted to and inversion unit accessed after dc source, brake unit is in the middle of rectification unit and inversion unit, inversion unit it is defeated Go out and connect motor, the output connection braking resistor of brake unit, emergency stop switch accesses central processing unit through digital input circuit, therefore The output signal of barrier protection circuit is also connected to central processing unit, and fault secure circuit generally comprises overvoltage crowbar, excessively stream Protection circuit, short-circuit protection circuit etc., central processing unit is single to braking by braking drive circuit and inverse changing driving circuit respectively Member and inversion unit are controlled, when central processing unit receives emergency stop switch actuating signal or fault secure circuit actuating signal When, brake unit output is blocked by braking drive circuit, blocking inversion unit by inverse changing driving circuit exports, and passes through band-type brake Drive circuit braking motor band-type brake.
But there is problems with the circuit of the servo-driver in Fig. 2:One is that central processing unit is opened from jerk is detected Actuating signal or fault secure circuit signal being closed valid till there is delay to output locking signal, causing protection act timely Complete, the safety of equipment may be endangered;Two be central processing unit be servo-driver core circuit, if central processing unit from Body breaks down or central processing unit internal processes make a mistake, and protection act will be unable to perform, and directly endanger equipment safety.
The content of the invention
It is an object of the invention to provide a kind of servo-driver of integrated security chain functional circuit, the servo-driver will The safe input circuit that be likely to cause servo-driver is caused danger is connected into a theft-resistant link chain loop, as long as there is a peace Full input circuit failure, theft-resistant link chain supervisory circuit will come into force, and block all Safety output circuits of driver, it is ensured that servo-drive Device is in a safe condition.
A kind of theft-resistant link chain functional circuit, the theft-resistant link chain functional circuit include one or more safe input circuits, one or The multiple Safety output circuits of person and theft-resistant link chain supervisory circuit, all safe input circuits are connected into a theft-resistant link chain loop, connection To theft-resistant link chain supervisory circuit, when one or more safe input circuits are triggered, theft-resistant link chain loop disconnects, theft-resistant link chain supervisory circuit Break-make to theft-resistant link chain loop is detected, when theft-resistant link chain loop disconnects, and exports locking signal to all Safety output circuits.
A kind of servo-driver circuit of integrated security chain functional circuit, the integrated theft-resistant link chain function electricity of servo-driver Road includes secure digital input circuit, fault secure circuit, central processing unit supervisory circuit, theft-resistant link chain loop and theft-resistant link chain monitoring Circuit, wherein emergency stop switch connect secure digital input circuit, the first output end connection theft-resistant link chain of secure digital input circuit The first switch in loop, the second output end connection central processing unit of secure digital input circuit;The first of fault secure circuit The second switch in output end connection theft-resistant link chain loop, the second output end connection central processing unit of fault secure circuit;Centre The input connection central processing unit of device supervisory circuit is managed, the output end connection theft-resistant link chain loop of central processing unit supervisory circuit 3rd switch;First, second, and third switch in theft-resistant link chain loop constitutes theft-resistant link chain loop after being connected in series, loop two ends connect Theft-resistant link chain supervisory circuit is connected to, judges whether the loop turns on by the detection of theft-resistant link chain supervisory circuit;Theft-resistant link chain supervisory circuit is distinguished It is connected to braking drive circuit, inverse changing driving circuit, central processing unit and band-type brake drive circuit.
Especially, servo-driver circuit includes rectification unit, brake unit and inversion unit, the input of rectification unit AC power is connected, the output end of rectification unit connects the input of brake unit, while the output end of brake unit is connected to The input of inversion unit, the output end connection servomotor of inversion unit.
Especially, the brake unit of servo-driver is driven by braking drive circuit, and the inversion unit of servo-driver Driven by inverse changing driving circuit, the driving of braking drive circuit and inverse changing driving circuit drive the center for being connected to servo-driver Processor, is controlled by central processing unit.
Especially, central processing unit is also associated with band-type brake drive circuit, to control driving band-type brake action.
Especially, the fault secure circuit include current foldback circuit, overvoltage crowbar, undercurrent protection circuit, owe Voltage protection circuit, short-circuit protection circuit and/or breaking protection circuit.
A kind of theft-resistant link chain guard method of servo-driver circuit, when secure digital input circuit receives emergent stop signal When, output signal disconnects the first switch in theft-resistant link chain loop;When fault secure circuit detects fault, output signal is broken Open the second switch in theft-resistant link chain loop;First and second switches in theft-resistant link chain loop are connected in series;Theft-resistant link chain supervisory circuit is real-time Detect and judge whether theft-resistant link chain loop is breaking, once finding theft-resistant link chain loop open circuit, then theft-resistant link chain supervisory circuit is exported at once Locking signal.
Especially, the 3rd switch is also serially connected with theft-resistant link chain loop, in the input connection of central processing unit supervisory circuit Central processor, the 3rd switch in the output end connection theft-resistant link chain loop of central processing unit supervisory circuit.
Especially, multiple switch is also serially connected with theft-resistant link chain loop, each switch is triggered by different circuits respectively.
The servo-driver for the integrated security chain functional circuit that the present invention is provided, its safe operation is by theft-resistant link chain functional circuit Ensure, independent of central processing unit, so as to it also avoid losing safe guarantor because of central processing unit failure in the prior art The problem of protective function, the dependence to central processing unit is broken away from;Meanwhile, the theft-resistant link chain functional circuit in the present invention is integrated with all Security-related imput output circuit, protects more thoroughly comprehensive to servo drive circuit;And theft-resistant link chain functional circuit energy Enough to be participated in devices at full hardware circuit realiration without software, defencive function is more reliable.
Brief description of the drawings
Fig. 1 servo drive system structural representations in the prior art;
Fig. 2 servo-driver circuit diagrams in the prior art;
The theft-resistant link chain functional circuit schematic diagram of Fig. 3 present invention;
A kind of servo-driver circuit diagram of integrated security chain functional circuit of Fig. 4 present invention.
Embodiment
Servo-driver braking resistor return circuit detection method is specifically described in conjunction with specific embodiments as follows:
Fig. 3 is theft-resistant link chain functional circuit schematic diagram of the invention, and wherein safe input circuit includes all and servo-drive Safety-related input circuit, such as:Connect the digital input circuit of emergency stop switch, fault secure circuit etc. is this kind of be used to input or Person detects the circuit of servo-drive security;Safety output circuit includes all and safety-related output circuit of servo-drive, For servo-driver circuit, just such as:Inverse changing driving circuit, brakes drive circuit, and band-type brake drive circuit etc. is to watching Clothes driving can play the circuit that control and safeguard protection are acted on.All safe input circuits are connected into a loop, are connected to Theft-resistant link chain supervisory circuit.When any one or more safe input circuits are triggered, theft-resistant link chain loop disconnects, theft-resistant link chain monitoring electricity Road exports locking signal to Safety output circuit, while outputting alarm signal is to central processing unit.Safety output circuit is received After locking signal, all Safety output circuits are blocked, make servo-driver and servomotor in a safe condition.
Fig. 4 is the servo-driver circuit diagram of the integrated security chain functional circuit of the present invention.
Servo-driver circuit mainly includes rectification unit, brake unit and inversion unit, and the input of rectification unit connects AC power is connect, the output end of rectification unit connects the input of brake unit, and brake unit itself is connected with braking resistor, together When brake unit output end be connected to the input of inversion unit, the output end connection servomotor of inversion unit.
Wherein brake unit is driven by braking drive circuit, and inversion unit is driven by inverse changing driving circuit, braking driving Circuit drives and inverse changing driving circuit driving are connected to central processing unit, are controlled by central processing unit, while centre Reason device is also associated with band-type brake drive circuit, to control driving band-type brake action.
For the theft-resistant link chain functional circuit of servo-driver, realized by circuits below:Emergency stop switch connection secure digital is defeated Enter circuit, the first switch in the first output end connection theft-resistant link chain loop of secure digital input circuit, secure digital input circuit The second output end connection central processing unit;The second switch in the first output end connection theft-resistant link chain loop of fault secure circuit, The second output end connection central processing unit of fault secure circuit;The input connection center processing of central processing unit supervisory circuit Device, the 3rd switch in the output end connection theft-resistant link chain loop of central processing unit supervisory circuit;First, second He in theft-resistant link chain loop 3rd switch constitutes theft-resistant link chain loop after being connected in series, and loop two ends are connected to theft-resistant link chain supervisory circuit, monitored by theft-resistant link chain Electric circuit inspection and judge whether the loop turns on;And theft-resistant link chain supervisory circuit is respectively connecting to braking drive circuit, inversion driving Circuit, central processing unit and band-type brake drive circuit.
The theft-resistant link chain function of the servo-driver circuit is run as follows:When secure digital input circuit is received During emergent stop signal, output signal disconnects the first switch in theft-resistant link chain loop;It is defeated when fault secure circuit detects fault Go out the second switch that signal disconnects theft-resistant link chain loop;Central processing unit supervisory circuit is monitored in real time to central processing unit, when When central processing unit fails, output signal disconnects the 3rd switch in theft-resistant link chain loop;Theft-resistant link chain supervisory circuit is detected and sentenced in real time Whether disconnected theft-resistant link chain loop is breaking, once finding theft-resistant link chain loop open circuit, then theft-resistant link chain supervisory circuit exports locking signal at once To braking drive circuit, inverse changing driving circuit, central processing unit and band-type brake drive circuit, to protect servo drive circuit and servo Motor.
It should be noted that the number of switches concatenated in the theft-resistant link chain loop can be arbitrary, depending on operator Member and different theft-resistant link chain protection demand, can only have one of above-mentioned first, second, third switch or on State any combination of three switches, to concatenate can also constitute theft-resistant link chain loop comprising greater number of switch, each switch by Different circuits are triggered, so as to realize the protection comprehensive to servo-driver.
, but those skilled in the art once know basic creation although preferred embodiments of the present invention have been described Property concept, then can make other change and modification to these embodiments.So, appended claims are intended to be construed to include excellent Select embodiment and fall into having altered and changing for the scope of the invention.
Obviously, those skilled in the art can carry out the essence of various changes and modification without departing from the present invention to the present invention God and scope.So, if these modifications and variations of the present invention belong to the scope of the claims in the present invention and its equivalent technologies Within, then the present invention is also intended to comprising including these changes and modification.

Claims (9)

1. a kind of theft-resistant link chain functional circuit, it is characterised in that:Theft-resistant link chain functional circuit include one or more safe input circuits, One or more Safety output circuit and theft-resistant link chain supervisory circuit, all safe input circuits are connected into a theft-resistant link chain and returned Road, is connected to theft-resistant link chain supervisory circuit, when one or more safe input circuits are triggered, and theft-resistant link chain loop disconnects, theft-resistant link chain Supervisory circuit is detected to the break-make in theft-resistant link chain loop, when theft-resistant link chain loop disconnects, export locking signal to one or Multiple Safety output circuits.
2. a kind of servo-driver circuit of integrated security chain functional circuit, it is characterised in that:The integrated peace of servo-driver Full chain functional circuit include secure digital input circuit, fault secure circuit, central processing unit supervisory circuit, theft-resistant link chain loop and Theft-resistant link chain supervisory circuit, wherein emergency stop switch connect secure digital input circuit, the first output end of secure digital input circuit Connect the first switch in theft-resistant link chain loop, the second output end connection central processing unit of secure digital input circuit;Error protection The second switch in the first output end connection theft-resistant link chain loop of circuit, the second output end connection center processing of fault secure circuit Device;The input connection central processing unit of central processing unit supervisory circuit, the output end connection peace of central processing unit supervisory circuit 3rd switch in full chain loop;First, second, and third switch in theft-resistant link chain loop constitutes theft-resistant link chain loop after being connected in series, Loop two ends are connected to theft-resistant link chain supervisory circuit, judge whether the loop turns on by the detection of theft-resistant link chain supervisory circuit;Theft-resistant link chain is supervised Control circuit is respectively connecting to braking drive circuit, inverse changing driving circuit, central processing unit and band-type brake drive circuit.
3. servo-driver circuit as claimed in claim 2, it is characterised in that:Servo-driver circuit include rectification unit, Brake unit and inversion unit, the input connection AC power of rectification unit, the output end connection brake unit of rectification unit Input, while the output end of brake unit is connected to the input of inversion unit, the output end connection servo of inversion unit Motor.
4. servo-driver circuit as claimed in claim 2, it is characterised in that:The brake unit of servo-driver is driven by braking Dynamic circuit drives, and the inversion unit of servo-driver is driven by inverse changing driving circuit, the driving of braking drive circuit and inversion are driven Dynamic circuit drives are connected to the central processing unit of servo-driver, are controlled by central processing unit.
5. servo-driver circuit as claimed in claim 2, it is characterised in that:Central processing unit is also associated with band-type brake driving electricity Road, to control driving band-type brake action.
6. servo-driver circuit as claimed in claim 2, it is characterised in that:The fault secure circuit includes overcurrent protection Circuit, overvoltage crowbar, undercurrent protection circuit, under-voltage protecting circuit, short-circuit protection circuit and/or breaking protection circuit.
7. a kind of theft-resistant link chain guard method of servo-driver circuit, it is characterised in that:When secure digital input circuit is received During emergent stop signal, output signal disconnects the first switch in theft-resistant link chain loop;It is defeated when fault secure circuit detects fault Go out the second switch that signal disconnects theft-resistant link chain loop;First and second switches in theft-resistant link chain loop are connected in series;Theft-resistant link chain is monitored Circuit detection in real time and judge whether theft-resistant link chain loop is breaking, once discovery theft-resistant link chain loop open circuit, then theft-resistant link chain supervisory circuit Locking signal is exported at once.
8. theft-resistant link chain guard method as claimed in claim 7, it is characterised in that:The 3rd is also serially connected with theft-resistant link chain loop to open Close, the input connection central processing unit of central processing unit supervisory circuit, the output end connection peace of central processing unit supervisory circuit 3rd switch in full chain loop.
9. theft-resistant link chain guard method as claimed in claim 7, it is characterised in that:Multiple open also is serially connected with theft-resistant link chain loop Close, each switch is triggered by different circuits respectively.
CN201510489748.7A 2015-08-12 2015-08-12 A kind of servo-driver of integrated security chain functional circuit Active CN105204392B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111736514B (en) * 2020-06-10 2020-12-04 杭州凯尔达机器人科技股份有限公司 Robot control system based on general computer

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Publication number Priority date Publication date Assignee Title
JP3601361B2 (en) * 1999-06-07 2004-12-15 松下電器産業株式会社 How to clear servo driver error
CN104485853A (en) * 2014-12-19 2015-04-01 清能德创电气技术(北京)有限公司 Servo driver with motor brake monitor and abnormal brake detection method thereof
CN204287899U (en) * 2014-12-22 2015-04-22 清能德创电气技术(北京)有限公司 A kind of servo-driver of translator band-type brake status monitor circuit
CN104767443A (en) * 2015-01-21 2015-07-08 田苍 Servo motor control system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3601361B2 (en) * 1999-06-07 2004-12-15 松下電器産業株式会社 How to clear servo driver error
CN104485853A (en) * 2014-12-19 2015-04-01 清能德创电气技术(北京)有限公司 Servo driver with motor brake monitor and abnormal brake detection method thereof
CN204287899U (en) * 2014-12-22 2015-04-22 清能德创电气技术(北京)有限公司 A kind of servo-driver of translator band-type brake status monitor circuit
CN104767443A (en) * 2015-01-21 2015-07-08 田苍 Servo motor control system

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