CN105203557A - Electronic paper tape papermaking quality online detection system - Google Patents
Electronic paper tape papermaking quality online detection system Download PDFInfo
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- CN105203557A CN105203557A CN201510709483.7A CN201510709483A CN105203557A CN 105203557 A CN105203557 A CN 105203557A CN 201510709483 A CN201510709483 A CN 201510709483A CN 105203557 A CN105203557 A CN 105203557A
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Abstract
The invention discloses an electronic paper tape papermaking quality online detection system including a horizontal paper reeling machine; the horizontal paper reeling machine is provided with a first guide roller, a cold water tank, a scanner, a second guide roller, a paper reeling tank and a paper cylinder successively relative to the forward motion direction of a paper web; the scanner is mounted above the paper web and performs longitudinal reciprocating scanning along two ends of the horizontal scroll of the paper web; the papermaking machine paper reeling system also comprises a surface defect online detection system and an insect repellent device which are arranged between the scanner and the second guide roller; a vehicle speed signal, a paper breaking signal and a roll changing signal of the horizontal paper reeling machine are accessed to the surface defect online detection system and are displayed and controlled through a detection working station; the insect repellent device includes a mosquito repellent lamp and an air blower, the mosquito repellent lamp and the air blower are arranged near a light source of the surface defect online detection system, and a wind outlet of the air blower is arranged upwards. Online detection of the papermaking quality can be achieved, invalid production is avoided; and at the same time, the insect repellent device is arranged, so that mosquitoes, moths and the like are avoided from interfering photographing of a CCD camera set.
Description
Technical field
The invention belongs to pulp technology for making paper, specifically, relate to a kind of electronics paper tape papermaking quality on-line detection system.
Background technology
In field of papermaking, paper machine is generally made up of wet end formation system, squeezing system, drying system, coil paper system and cutting and rewinding system etc., but, although quantitative, the moisture of existing coil paper system to paper have carried out good control, but to the spot foreign matter such as color spot, dirty patch in stain, black patch, black dust, color spot and the interlayer in the open defect of paper or internal layer (interlayer) defect such as paper, and breach, broken hole etc. but cannot detect, operator can not be instructed in time to process above-mentioned defect, cause decrease in yield and the waste of paper.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, adapt to reality need, thus a kind of electronics paper tape papermaking quality on-line detection system is provided.
In order to realize object of the present invention, the technical solution used in the present invention is:
A kind of electronics paper tape papermaking quality on-line detection system, comprise horizontal reel machine, described horizontal reel machine is provided with the first deflector roll successively relative to before the working direction of paper web, cold water tank, scanner, second deflector roll, reel cylinder and paper web, describedly retouch the top that instrument is arranged on paper web, the longitudinal shuttle-scanning in two ends along paper web banner, also comprise in described paper machine coil paper system and be arranged on surface imperfection on-line detecting system between scanner and the second deflector roll and insect expelling device, the vehicle speed signal of surface imperfection on-line detecting system access horizontal reel machine, disconnected paper signal, change of lap signal, insect expelling device comprises mosquito repelling lamp and fan blower, mosquito repelling lamp and fan blower to be arranged near surface imperfection on-line detecting system light source and the air outlet of fan blower upward.
Described surface imperfection on-line detecting system comprises pick-up unit, data processing unit and the testing station for showing detection signal and integrating control, and described pick-up unit comprises the detection frame be longitudinally arranged on horizontal reel machine, Bracket for Inspection, is arranged on Bracket for Inspection and covers the CCD camera group of paper web banner, the light source of corresponding CCD camera group overlay area and be arranged on the alarm detecting frame top.
The vehicle speed signal of described horizontal reel machine, disconnected paper signal, the equal access data processing unit of change of lap signal and shown by testing station and control.
Described mosquito repelling lamp is arranged on and detects in frame.
Described light source is be arranged on the reflection source detected in frame and/or the transmitted light source be arranged on below paper web.
Reflection source is above paper web, and transmitted light source is in the below of paper web, and the light area of reflection source and transmitted light source is respectively below the camera lens of CCD camera group.
Described light source is LED light source.
The present invention is by mounting surface defect on-line detecting system between scanner and the second deflector roll, thus operator can be instructed to search reason to the mass defect detected and effectively process, change of lap process is carried out in time when there is unacceptable mass defect, thus invalid production can be avoided, greatly improve yield rate, simultaneously by arranging insect expelling device, to mosquito, moth carries out driveing and blowing off, the light source that effectively prevent surface imperfection on-line detecting system attracts mosquito, moth etc., CCD camera group is taken pictures and causes interference and affect testing result and cause erroneous judgement.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of surface imperfection on-line detecting system in the present invention;
In figure: horizontal reel machine 1, scanner 2, cold water tank 3, reel cylinder 4, first deflector roll 5, second deflector roll 6, paper web 7, paper web 8, surface imperfection on-line detecting system 9, detects frame 9-1, testing station 9-2, CCD camera group 9-3, data processing unit 9-4, reflection source 9-5, transmitted light source 9-6, alarm 9-7, Bracket for Inspection 9-8, mosquito repelling lamp 10, fan blower 11.
Embodiment
The present invention specifically can be implemented by the technology illustrated in technical scheme, and by the following examples can the invention will be further described, but scope of the present invention is not limited to following embodiment.
Embodiment: as Fig. 1--shown in 2;
A kind of electronics paper tape papermaking quality on-line detection system, comprise horizontal reel machine 1, described horizontal reel machine 1 is provided with the first deflector roll 5 successively relative to before the working direction of paper web 7, cold water tank 3, scanner 2, second deflector roll 6, reel cylinder 4 and paper web 8, describedly retouch the top that instrument 2 is arranged on paper web 7, the longitudinal shuttle-scanning in two ends along paper web 7 banner, also comprise in described paper machine coil paper system and be arranged on surface imperfection on-line detecting system 9 between scanner 2 and the second deflector roll 6 and insect expelling device, surface imperfection on-line detecting system 9 accesses the vehicle speed signal of horizontal reel machine 1, disconnected paper signal, change of lap signal, insect expelling device comprises mosquito repelling lamp 10 and fan blower 11, mosquito repelling lamp 10 and fan blower 11 to be arranged near surface imperfection on-line detecting system 9 light source and the air outlet of fan blower 11 upward, the light source of surface imperfection on-line detecting system effectively can be avoided to attract mosquito, moth etc. by arranging insect expelling device, CCD camera group being taken pictures and causes interference and affect testing result and cause erroneous judgement.
Described surface imperfection on-line detecting system 9 comprises pick-up unit, data processing unit 9-4 and the testing station 9-2 for showing detection signal and integrating control, and described pick-up unit comprises detection frame 9-1, the Bracket for Inspection 9-8 be longitudinally arranged on horizontal reel machine 1, is arranged on Bracket for Inspection 9-8 and covers the CCD camera group 9-3 of paper web 7 banner, the light source of corresponding CCD camera group 9-3 overlay area and be arranged on the alarm 9-7 detecting frame 9-1 top.The vehicle speed signal of described horizontal reel machine 1, disconnected paper signal, change of lap signal equal access data processing unit 9-4 and show by testing station 9-2 and control.Wherein, testing station 2 is provided with display, can arrange paper web multi-section display, can set defect size limit value etc.CCD camera group 9-3 generally selects 2K18KHZ, 4K9KHZ or 4K18KHZ, and camera lens generally adopts 28mmf/2.8D, 24mmf/2.8D, 20mmf/2.8D.
The vehicle speed signal of described horizontal reel machine 1, disconnected paper signal, change of lap signal equal access data processing unit 9-4 and show by testing station 9-2 and control.
Described light source is be arranged on the reflection source 9-5 detected in the frame 1 and/or transmitted light source 9-6 be arranged on below paper web 7.
Reflection source 9-5 is above paper web 7, and transmitted light source 9-6 is in the below of paper web 7, and the light area of reflection source 9-5 and transmitted light source 9-6 is respectively below the camera lens of CCD camera group 9-3.
Described light source is LED light source.
Its principle is: paper web 7 cools then by quantitative moisture scanner scanning through cold water tank 3, quantitative, the moisture data sent by scanner by paper machine quality control system QCS contrast with setting data and process, when quantitative or moisture have deviation, respectively dump valve and steam valve are assigned to the instruction of open and close valve, adjustment quantitatively and moisture in standard range of control.Through quantitative, paper web after moisture adjustment enters surface imperfection on-line detecting system 9 pairs of paper surface or internal layer (interlayer) defect carries out on-line checkingi, reflection source is used to irradiate paper surface, or upwards irradiate from paper web bottom surface with transmitted light source, the mass defect of paper surface or paper surface and internal layer (interlayer) is as stain, dirty patch, color spot, broken hole, breaches etc. to be taken pictures seizure by the CCD camera group 9-3 above paper web, the vehicle speed signal of view data and paper machine system, disconnected paper signal, change of lap signal sends into data processing unit 9-4, data after treatment and signal send into testing station 9-2, testing station 9-2 records and multi-section display the defect detected, and compare with default value and contrast, when the defect detected exceedes setting value, alarm prompting is reported to the police, operator processes according to warning and defect picture, paper web after testing after process is coiled into volume on reel machine, reel change is carried out when reaching certain length or diameter, change of lap signal sends into data processing unit 9-4, start the mass defect on-line checkingi recording processing of next serial number coil paper.Then the paper roll changed is carried out cutting and rewinding, then pack warehouse-in, complete manufacturing paper with pulp of paper.Owing to having installed surface imperfection on-line detecting system 9, thus operator can be instructed to search reason to the mass defect detected and effectively process, change of lap process is carried out in time when there is unacceptable mass defect, thus invalid production can be avoided, greatly improve yield rate, simultaneity factor utilizes mosquito repelling lamp 10 to launch the orange coloured light that mosquito is disliked and expels mosquito, utilize fan blower 11 to dry above paper web to blow off to mosquito, thus avoid summer, autumn, LED reflection/transmitted light source of surface imperfection on-line detecting system 9 attracted mosquito, moth on CCD camera group take pictures cause interference and affect the problem that testing result causes erroneous judgement.
Claims (7)
1. an electronics paper tape papermaking quality on-line detection system, it is characterized in that, comprise horizontal reel machine (1), described horizontal reel machine (1) is provided with the first deflector roll (5) successively relative to before the working direction of paper web (7), cold water tank (3), scanner (2), second deflector roll (6), reel cylinder (4) and paper web (8), describedly retouch the top that instrument (2) is arranged on paper web (7), the longitudinal shuttle-scanning in two ends along paper web (7) banner, it is characterized in that, also comprise in described paper machine coil paper system and be arranged on surface imperfection on-line detecting system (9) between scanner (2) and the second deflector roll (6) and insect expelling device, the vehicle speed signal of surface imperfection on-line detecting system (9) access horizontal reel machine (1), disconnected paper signal, change of lap signal, insect expelling device comprises mosquito repelling lamp (10) and fan blower (11), mosquito repelling lamp (10) and fan blower (11) to be arranged near surface imperfection on-line detecting system (9) light source and the air outlet of fan blower (11) upward.
2. a kind of electronics paper tape papermaking quality on-line detection system according to claim 1, described surface imperfection on-line detecting system (9) comprises pick-up unit, data processing unit (9-4) and the testing station (9-2) for showing detection signal and integrating control, described pick-up unit comprises the detection frame (9-1) be longitudinally arranged on horizontal reel machine (1), Bracket for Inspection (9-8), be arranged on Bracket for Inspection (9-8) to go up and the CCD camera group (9-3) covering paper web (7) banner, the light source of corresponding CCD camera group (9-3) overlay area and be arranged on the alarm (9-7) detecting frame (9-1) top.
3. a kind of electronics paper tape papermaking quality on-line detection system according to claim 2, it is characterized in that, the vehicle speed signal of described horizontal reel machine (1), disconnected paper signal, the equal access data processing unit (9-4) of change of lap signal and show by testing station (9-2) and control.
4. a kind of electronics paper tape papermaking quality on-line detection system according to claim 2, is characterized in that, described mosquito repelling lamp (10) is arranged on and detects in frame (9-1).
5. a kind of electronics paper tape papermaking quality on-line detection system according to claim 1, it is characterized in that, described light source is for being arranged on the reflection source (9-5) detected in frame (1) and/or the transmitted light source (9-6) being arranged on paper web (7) below.
6. a kind of electronics paper tape papermaking quality on-line detection system according to claim 5, it is characterized in that, reflection source (9-5) is in the top of paper web (7), transmitted light source (9-6) is in the below of paper web (7), and the light area of reflection source (9-5) and transmitted light source (9-6) is respectively below the camera lens of CCD camera group (9-3).
7. a kind of electronics paper tape papermaking quality on-line detection system according to any one of claim 1-6, it is characterized in that, described light source is LED light source.
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Cited By (5)
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CN106781237A (en) * | 2016-12-29 | 2017-05-31 | 广州凯耀资产管理有限公司 | For the warning device of production line |
CN107887153A (en) * | 2017-12-01 | 2018-04-06 | 黄思玉 | A kind of Automatic quality inspection foil winding equipment and its on-line detecting system |
CN107976450A (en) * | 2016-10-21 | 2018-05-01 | 特克斯玛格销售有限公司 | Method and apparatus for material roll observation and material roll inspection |
CN109030359A (en) * | 2018-08-02 | 2018-12-18 | 长葛市大阳纸业有限公司 | A kind of paper test workbench |
CN111496906A (en) * | 2020-04-09 | 2020-08-07 | 潍坊路加精工有限公司 | Material belt cutting and conveying method based on CCD detection |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107976450A (en) * | 2016-10-21 | 2018-05-01 | 特克斯玛格销售有限公司 | Method and apparatus for material roll observation and material roll inspection |
CN107976450B (en) * | 2016-10-21 | 2021-10-29 | 特克斯玛格销售有限公司 | Method and apparatus for web observation and web inspection |
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CN107887153A (en) * | 2017-12-01 | 2018-04-06 | 黄思玉 | A kind of Automatic quality inspection foil winding equipment and its on-line detecting system |
CN109030359A (en) * | 2018-08-02 | 2018-12-18 | 长葛市大阳纸业有限公司 | A kind of paper test workbench |
CN111496906A (en) * | 2020-04-09 | 2020-08-07 | 潍坊路加精工有限公司 | Material belt cutting and conveying method based on CCD detection |
CN111496906B (en) * | 2020-04-09 | 2022-02-08 | 潍坊路加精工有限公司 | Material belt cutting and conveying method based on CCD detection |
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