CN105202167B - Back hanging type gear-box fluid on-line filtration device - Google Patents
Back hanging type gear-box fluid on-line filtration device Download PDFInfo
- Publication number
- CN105202167B CN105202167B CN201510695940.1A CN201510695940A CN105202167B CN 105202167 B CN105202167 B CN 105202167B CN 201510695940 A CN201510695940 A CN 201510695940A CN 105202167 B CN105202167 B CN 105202167B
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- China
- Prior art keywords
- box
- gear
- oil
- support portion
- hanging type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0434—Features relating to lubrication or cooling or heating relating to lubrication supply, e.g. pumps ; Pressure control
- F16H57/0436—Pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/048—Type of gearings to be lubricated, cooled or heated
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N39/00—Arrangements for conditioning of lubricants in the lubricating system
- F16N39/06—Arrangements for conditioning of lubricants in the lubricating system by filtration
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N39/00—Arrangements for conditioning of lubricants in the lubricating system
- F16N2039/007—Using strainers
Abstract
The invention discloses a kind of back hanging type gear-box fluid on-line filtration devices, including the support portion being fixed on gear-box side wall, motor, oil pump and the filter base being fixed on the support portion, and it is removably attached to the filter core being connected on support portion and with the filter base, the oil inlet end of the oil pump is connected with the unloading port of gear-box, and the oil outlet of the filter base is connected to the venthole of gear-box, fabrication hole or oil return hole.The back hanging type gear-box fluid on-line filtration device of the present invention can realize with the startup of speed reducer and start that out of service equipment of speed reducer also can be out of service, and this equipment is easy for installation, and additional matching design is not required, it can be achieved that plug and play.Equipment volume is small, light-weight.
Description
Technical field
The present invention relates to technical field of engineering machinery, are filled more particularly to a kind of back hanging type gear-box fluid on-line filtration
It puts.
Background technology
Gear reduction unit run when lubricating oil between moving component friction surface formed and keep oil film, prevent metal it
Between contact with each other, reduce abrasion.When selecting lubricating oil, speed reducer lubricating oil must have suitable viscosity and good viscous warm nature.
It is favourable to preventing parts from damaging, reducing noise using thick oil, and transmissibility of transmission efficiency, cooling effect and oil etc.
Aspect is that low-viscosity oil is preferable.For viscosity temperature characteristic, though fixed star speed reducer lubricating oil is big like that without engine motor oil
Temperature change, but since its face pressure is very big, also required that good viscosity temperature characteristic, particularly used in cold district
When, it is no that it will cause abrasion aggravation, oil consumption increases.
It is stirred when speed reducer lubricating oil is by gear movement and the continuous contact with oxygen, in the catalytic action of metal
It is lower to form various oxides, increase oil body, darken, acid value rise, sediment increases, darkens, and
Cause the corrosion to parts, the anti-foaming and inoxidizability for causing lubricating oil are deteriorated, so as to be changed without lubricating oil.
To extend the use of lubricating oil and improving operating mode, 202740850 U of Chinese patent CN disclose a kind of lubricating oil
Filter device, including circulating pump, further include volume control device, filter body and filter bag, the cavity of the filter body
Interior to be equipped with filter bag, the volume control device is electrically connected with circulating pump, and the circulating pump connects filter body by pipeline
Feed inlet, the pipeline are equipped with wireless flow sensor, the wireless flow sensor and volume control device wireless communication
Connection；The bottom of the filter body is equipped with slag-drip opening.Chinese patent 200610019937.9 discloses a kind of in-line purification and sets
The method of standby lubricating oil, this method are by the online extracorporal circulatory system of fluid, to profit in cyclic process using vacuum oil filtering device
Lubricating oil is filtered and heats purification.
Although above-mentioned patent realize to a certain extent be not required to shut down can in-line purification fluid oil effect,
It is individual equipment, only when oil to a certain degree after just come into operation, and using when take up space big, cause
Use cost increases.
The content of the invention
In view of the technical drawbacks of the prior art, it is an object of the present invention to provide a kind of back hanging type gear-box fluid
On-line filtration device.
The technical solution adopted to achieve the purpose of the present invention is：
A kind of back hanging type gear-box fluid on-line filtration device, it is fixed including the support portion being fixed on gear-box side wall
The motor, oil pump and the filter base that are arranged on the support portion and be removably attached on support portion and with institute
The filter core for the filter base connection stated, the oil inlet end of the oil pump are connected with the unloading port of gear-box, the filtering
The oil outlet of device pedestal is connected to the venthole, fabrication hole or oil return hole of gear-box so that the fluid after filtering is back to gear
Case.
The support portion is hanger, and the hanger is fixed by the side wall surface of at least two magnet bases and gear-box to be connected
It connects, the magnet base includes strong magnet block and the adjusting screw rod being fixedly connected with the strong magnet block and hanger.
The hanger includes two crossbeams and two vertical beams, and vertical beam is fixedly connected with crossbeam by connector sleeve, described
Connector sleeve include two casings that the crossbeam and vertical beam is respectively allowed for pass through and with the sides adjacents of two casings spiral shell simultaneously
The left-right rotary connecting screw of line connection.
The crossbeam is provided with the groove that the left-right rotary screw is allowed to pass through with longeron sides adjacent, described recessed
The upper surface of slot is provided with can be by the clamped ripple glaze in it of the left-right turning screw rod.
The support portion includes the plate being vertically arranged or frame-shaped body portion and fixes with the main part to connect
The horizontally disposed hanging plate or hanging strip for connecing or being integrally formed, the hanging plate or hanging strip pass through slot hole and bolt and the gear
The hole for hoist or fabrication hole of case are fixedly connected, and the motor, oil pump, filter base and filter core are arranged on main part, institute
At least two adjusting mechanisms are provided on the main part stated to adjust the spacing of hanging plate and gear-box side wall.
The support portion is plate or frame-like, and at least side both sides are provided with centroclinal skewed slot on it
The support portion is fixed on side wall by hole, magnetic fixing corresponding with the tilted slotted hole, the magnetic fixing
Including magnetic block, be fixedly connected with the magnetic block and match through the tilted slotted hole adjusting screw rod and be arranged on
On the adjusting screw rod and it can match the locking nut of the fixed part clamping.
Being provided on the upper wall surface of the tilted slotted hole can be by the clamped ripple glaze therein of adjusting screw rod.
Having time driver plate is set on the filter base or on hanger to carry out time record when replacing filter core,
Pressure difference indicator is provided on the filter base.
The oil inlet of the oil pump is connected with a valve port of the triple valve being arranged in unloading port.
The venthole is provided with abat-vent, and the abat-vent is provided centrally with through hole and oil inlet is fixed in through hole
Pipe is to realize while outlet and oil inlet.
Compared with prior art, the beneficial effects of the invention are as follows：
The back hanging type gear-box fluid on-line filtration device of the present invention can be realized with the startup of speed reducer and started, speed reducer
Out of service equipment also can be out of service, and this equipment is easy for installation, and additional matching design is not required, it can be achieved that filling
Use.Equipment volume is small, light-weight.
Description of the drawings
Fig. 1 show the structure diagram of the back hanging type gear-box fluid on-line filtration device of first embodiment of the invention；
Fig. 2 show side structure schematic view shown in FIG. 1；
Fig. 3 show hanging rack structure schematic diagram；
Fig. 4 show the structure diagram of the back hanging type gear-box fluid on-line filtration device of second embodiment of the invention；
Fig. 5 show side structure schematic view shown in Fig. 4；
Fig. 6 show the structure diagram of the back hanging type gear-box fluid on-line filtration device of third embodiment of the invention；
Fig. 7 show the structure diagram of the back hanging type gear-box fluid on-line filtration device of fourth embodiment of the invention.
Specific embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.It is it should be appreciated that described herein
Specific embodiment be only used to explain the present invention, be not intended to limit the present invention.
First embodiment
As shown in Figs. 1-3, the back hanging type gear-box fluid on-line filtration device of the first embodiment of the present invention includes magnetic
Equipment is invested, such as the hanger 10 on reducer gear case side wall, motor 1, oil pump 2 and the mistake being fixed on the hanger
Filter pedestal 3 and it is removably attached to the filter core 4 being connected on hanger and with the filter base, the oil pump 2
Oil inlet end connect or directly connected with unloading port, the oil pump with a valve port of the triple valve at the unloading port of equipment
Oil outlet be connected to the oil inlet of filter base by the road, the oil outlet of the filter base is connected to through oil return pipe
Venthole, fabrication hole or the oil return hole of equipment with by filter after fluid be back to gear-box 100.
The present embodiment using back hanging type gear-box fluid on-line filtration device equipment such as gear reduction unit need not be made compared with
It is big to change, it is only necessary to the real-time online filtering that lubricating oil can be realized in corresponding pipeline to be connected, because its theory realized is full-time
On-line operation, filtration treatment pressure is small, and the overall weights such as motor, oil pump and filter core are small, and integral installation facility is especially set to existing
It is standby to be easily achieved, while whole-process control oil product, the normal operation of equipment is effectively ensured.
When wherein, using venthole oil return, the venthole is provided with abat-vent, and the abat-vent is provided centrally with
Through hole simultaneously fixes oil inlet pipe to realize while outlet and oil inlet in through hole.Will the cap body perforate of script lead to oil inlet pipe, simultaneously
Retain air gap between oil inlet pipe and original air cavity to retain ventilatory function.
Specifically, the groined type hanger that the hanger is, the i.e. hanger 10 include two rod-types or tubular type is horizontal
The section of beam 11 and two rod-types or tubular type vertical beam 12, crossbeam and vertical beam is preferably square, the hanger by least two,
Generally four magnet bases 13 are fixedly connected with equipment side wall surface, and four magnet bases are separately positioned on two longeron upper and lower ends,
The magnet base includes strong magnet block 131 and the tune being rotatably connected with the strong magnet block by bearing or card slot
Save screw rod 132, be provided on the hanger with 132 matched adjusting screw hole of the adjusting screw rod, tune can also be used certainly
Section screw rod is fixedly connected with strong magnet block, and through hole is set on hanger, using two nuts carry out inside and outside configuration on adjusting screw rod
Spacing is adjusted.Hanger relative device side wall is fixed by four magnet bases, without punching installation facility and with very high
Stability, while adjusting screw rod is set on magnet base, the distance of hanger and side wall is can adjust, can effectively avoid equipment itself
Parts realize noiseless installation.
Further, vertical beam 12 is fixedly connected with crossbeam 11 by connector sleeve 14, and the connector sleeve includes two vertically
It sets and respectively allows for casing 141 that the crossbeam and vertical beam pass through and screw thread connects simultaneously with the sides adjacents of two casings
The left-right rotary connecting screw 142 connect.Crossbeam and longeron are assembled using bushing type, equipment is simple, and one-piece parts are readily transported
And storage, in assembling, according to the actual conditions of equipment side wall, adjust the spacing of longitudinal and cross beam and assemble it is integral, then
Left-right rotary connecting screw is screwed again simultaneously to lock crossbeam and longeron facing sleeve, adjusts equipment facility, and bushing type activity
It installs adaptable.
Further, the crossbeam 11 passes through recessed with the left-right rotary screw that 12 sides adjacent of longeron is provided with described in permission
Slot 110, being provided in the upper surface of the groove can be by the clamped ripple glaze in it of the left-right turning screw rod.Ripple glaze master
It is when left-right rotary connecting screw is fixedly connected with two casings to act on, and increases the positioning to left-right rotary connecting screw by ripple glaze
Ability can also prevent from, because screwing force not enough causes the relative movement between two vertical poles, certainly, can also setting on the side of vertical pole
Put the groove structure with ripple glaze.
Preferably, the oil pump 2 and motor are fixed on about 3 on a vertical beam 12, and the filter base 4 is fixed
On the top of another vertical beam, the filter core 5 is fixed on filter base lower part by linking up with or latching.The magnetic force
Seat is fixed on the upper and lower ends of longeron, and motor etc. is fixed on longeron, whole stability can be effectively ensured, meanwhile, filtering
The separate structure of device pedestal and filter core, pipeline is not related to when replacing filter core, and operation is more convenient.
Further, having time driver plate is set to be carried out when replacing filter core on the filter base or on hanger
Time records, and pressure difference indicator is provided on the filter base.The record and pressure indicator of time driver plate simultaneously
Real-time display can provide more parameters for the replacement of filter core, suffered from replacing filter core in optimal timing or replacing profit, ensure equipment
Operating condition, reduce operating cost.
Second embodiment
As shown in Figures 4 and 5, the present embodiment is different from the first embodiment in, and the support portion includes setting vertically
The plate put or frame-shaped body portion 101 and the horizontally disposed extension for being fixedly connected or being integrally formed with the main part
Plate or hanging strip 102, the hanging plate or hanging strip are fixed by the hole for hoist or fabrication hole of slot hole and bolt and the equipment to be connected
It connects, the motor 1, oil pump, filter base 3 and filter core 4 are arranged on main part, the oil inlet and emptying of the oil pump
Mouth 7 connects, and the oil outlet of the filter base is connected to the venthole of equipment or technique mouth 103 through oil return pipe 104, described
Main part on be provided at least two adjusting mechanisms 105 to adjust the spacing of hanging plate and equipment side wall.Wherein, adjusting mechanism bag
The pressing plate mutually held with the side wall is included, the adjusting screw rod being rotatably connected with the pressing plate is set in the support plate
Screw hole corresponding with the adjusting screw rod is equipped with, adjusting screw rod can also be used certainly and be fixedly connected with the pressing plate, on main part
Through hole is set, using two nuts are adjusted into line space inside and outside configuration on adjusting screw rod.To improve overall stability, the pressure
Plate can be made to strengthen the absorption locating effect with equipment of ferromagnetic material.Motor, oil pump, filter base and the filter
The fixed form of core is similar to above, and squarely is fixed on main part, specifically not reinflated description herein.
The present embodiment uses back hanging type structure, and the positioning of support portion is realized using hanging plate and hanging strip, and stability is strong, for a long time
Using upper and lower displacement, while the design of utilization slot hole will not occur, adjusting mechanism adjustment main part and side wall can be efficiently used
Spacing, improve its adaptability.
3rd embodiment
As shown in fig. 6, the present embodiment and second embodiment the difference is that, motor and oil pump are integrated part
201, motor and oil pump are fixedly connected as an entirety with filter base and in setting up and down, i.e. motor, oil pump, filtering
Device pedestal and filter core 202 are arranged in same vertical straight line and are connected as using connector sleeve 200 one big whole, other are with the
Two embodiments are similar, repeat no more.The present embodiment reduces the width of main part using the integral design of top-bottom layout, has
Preferably installation adaptability and convenience, after being affiliated to installation, it is only necessary to connect corresponding oil inlet pipe 203 and oil return pipe 204 can be real
It now installs, simplifies pipeline connection, practicability is further promoted.
Fourth embodiment
As shown in fig. 7, the fourth embodiment of the present invention is similar with first embodiment, what is equally taken is that magnetic is fixed, no
It is the support portion with part for fixed plate or fixed frame 400, side corner is provided with to centroclinal on it
Curvilinear style tilted slotted hole 8, the support portion is fixed on side wall by magnetic fixing corresponding with the tilted slotted hole, described
Magnetic fixing include magnetic block, be fixedly connected with the magnetic block and match the adjusting spiral shell through the tilted slotted hole
It bar and is matchingly arranged on the adjusting screw rod to by two nuts inside and outside fixed plate or fixed frame clamping,
The spacing that plate or fixed frame and side wall can be fixed by two nuts of corresponding adjusting is adjusted.The motor, oil pump
Be respectively provided at both sides with filter device, position is relatively fixed between oil pump and filter device, between can be directly by default pipe
Road is connected, and only needs with oil return pipe 402 accordingly to connect oil inlet pipe 401 after installation.Wherein, straight line can also be used certainly
Formula tilted slotted hole.
Wherein, curvilinear style tilted slotted hole can provide magnetic fixing more installation sites, and to centroclinal design, energy
It effectively avoids that left and right displacement occurs, improves stability maintenance, it is preferable that the length-width ratio of curvilinear style tilted slotted hole is 2:1.Further
Ground is provided with and can the clamped ripple glaze therein of adjusting screw rod can be improved adjusting on the upper wall surface of the tilted slotted hole
Screw rod is with respect to the position stability of slot.
Meanwhile increase ripple in the contact surface of locking nut and support portion, to increase between locking nut and support portion
Frictional force.
The above is only the preferred embodiment of the present invention, it is noted that for the common skill of the art
For art personnel, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications
Also it should be regarded as protection scope of the present invention.
Claims (5)
1. a kind of back hanging type gear-box fluid on-line filtration device, which is characterized in that including the branch being fixed on gear-box side wall
Support part, motor, oil pump and the filter base being fixed on the support portion and is removably attached to support portion
Filter core that is upper and being connected with the filter base, the oil inlet end of the oil pump are connected with the unloading port of gear-box, institute
The oil outlet for the filter base stated is connected to the venthole of gear-box so that the fluid after filtering is back to gear-box；Described
Support portion is plate or frame-like, and at least side both sides are provided with centroclinal tilted slotted hole on it, and described oblique
The support portion is fixed on the gear-box side wall by the corresponding magnetic fixing of slot, and the magnetic fixing includes
Magnetic block, be fixedly connected with the magnetic block and match through the tilted slotted hole adjusting screw rod and be arranged on described
Adjusting screw rod on and can match the locking nut of described support portion clamping.
2. back hanging type gear-box fluid on-line filtration device as described in claim 1, which is characterized in that the tilted slotted hole
Being provided on upper wall surface can be by the clamped ripple glaze therein of adjusting screw rod.
3. back hanging type gear-box fluid on-line filtration device as described in claim 1, which is characterized in that the filter bottom
Having time driver plate is set to be provided with pressure difference to carry out time record when replacing filter core, on the filter base on seat to refer to
Show device.
4. back hanging type gear-box fluid on-line filtration device as described in claim 1, which is characterized in that the oil pump into
Hydraulic fluid port is connected with a valve port of the triple valve being arranged in unloading port.
5. back hanging type gear-box fluid on-line filtration device as described in claim 1, which is characterized in that the venthole
Be provided with abat-vent, the abat-vent be provided centrally with through hole and fixed in through hole oil inlet pipe with realize and meanwhile outlet and
Oil inlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510695940.1A CN105202167B (en) | 2015-10-23 | 2015-10-23 | Back hanging type gear-box fluid on-line filtration device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510695940.1A CN105202167B (en) | 2015-10-23 | 2015-10-23 | Back hanging type gear-box fluid on-line filtration device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105202167A CN105202167A (en) | 2015-12-30 |
| CN105202167B true CN105202167B (en) | 2018-05-25 |
Family
ID=54950015
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510695940.1A Active CN105202167B (en) | 2015-10-23 | 2015-10-23 | Back hanging type gear-box fluid on-line filtration device |
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| Country | Link |
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| CN (1) | CN105202167B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5314625A (en) * | 1992-12-29 | 1994-05-24 | Michael Farnelli | External oil pan magnet |
| CN202796330U (en) * | 2012-08-13 | 2013-03-13 | 吴江市东泰电力特种开关有限公司 | Online oil filter device of load tap changer |
| CN203404169U (en) * | 2013-07-09 | 2014-01-22 | 燕山大学 | Multifunctional hydraulic oil tank cleaning, filtering and refueling device |
| CN104752026A (en) * | 2013-12-29 | 2015-07-01 | 李亚萍 | Externally-suspended online oil filtering device |
| CN204647252U (en) * | 2015-04-14 | 2015-09-16 | 徐刚 | Gear box lubricating oil in-line purification system and device |
| CN205136553U (en) * | 2015-10-23 | 2016-04-06 | 天津成科传动机电技术股份有限公司 | Online filter equipment of gear type roller box fluid is hung to back of body |
-
2015
- 2015-10-23 CN CN201510695940.1A patent/CN105202167B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5314625A (en) * | 1992-12-29 | 1994-05-24 | Michael Farnelli | External oil pan magnet |
| CN202796330U (en) * | 2012-08-13 | 2013-03-13 | 吴江市东泰电力特种开关有限公司 | Online oil filter device of load tap changer |
| CN203404169U (en) * | 2013-07-09 | 2014-01-22 | 燕山大学 | Multifunctional hydraulic oil tank cleaning, filtering and refueling device |
| CN104752026A (en) * | 2013-12-29 | 2015-07-01 | 李亚萍 | Externally-suspended online oil filtering device |
| CN204647252U (en) * | 2015-04-14 | 2015-09-16 | 徐刚 | Gear box lubricating oil in-line purification system and device |
| CN205136553U (en) * | 2015-10-23 | 2016-04-06 | 天津成科传动机电技术股份有限公司 | Online filter equipment of gear type roller box fluid is hung to back of body |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105202167A (en) | 2015-12-30 |
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Effective date of registration: 20191115 Address after: 300384 Tianjin Binhai New Area New Industrial Park Huayuan Industrial Zone (Offshore) Haitai Development Road No. 6 Co-patentee after: Tianjin Boyite Technology Co., Ltd. Patentee after: Tianjin Chengke Mechanical and Electrical Transmission Technology Co., Ltd. Address before: 300384 in Tianjin Binhai Huayuan Industrial Park (outer ring) Haitai Development Road No. six Patentee before: Tianjin Chengke Mechanical and Electrical Transmission Technology Co., Ltd. |
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