CN105199129A - Wear-resistant conveyer belt and preparation method thereof - Google Patents
Wear-resistant conveyer belt and preparation method thereof Download PDFInfo
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- CN105199129A CN105199129A CN201510111084.0A CN201510111084A CN105199129A CN 105199129 A CN105199129 A CN 105199129A CN 201510111084 A CN201510111084 A CN 201510111084A CN 105199129 A CN105199129 A CN 105199129A
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Abstract
The invention relates to a wear-resistant conveyer belt and a preparation method thereof. The wear-resistant conveyer belt is characterized by comprising a conveyer belt body 1, wherein the surface of the conveyer belt body 1 is coated with a layer of aluminium oxide ceramic coating 2. The wear-resistant conveyer belt has the design characteristics as follows: on the basis that the aluminium oxide ceramic coating 2 has the characteristics of high hardness, high wear resistance, low energy consumption and the like, the conveyer belt prepared by adopting the preparation method provided by the invention has high hardness and high wear resistance, and in addition, during the application process, the wear-resistant conveyer belt can withstand high-strength abrasion, has a long service life, does not need to be replaced frequently, and is further reduced in the production cost and improved in the working efficiency.
Description
Technical field
The present invention relates to mechanical field, particularly relate to a kind of wear-resistant conveyor belt and preparation method thereof.
Background technology
In mining process, the material exploited out often uses conveying belt to carry, adopt and can carry out serialization, mechanize conveying in this way, and have efficiency high, easy to use, use manpower and material resources sparingly, consume energy the feature such as low, thus apply widely in a lot of field such as mine, metallurgy, cement manufacture.
What the material of said conveyer belt adopted usually is rubber or plastics, the materials such as such as PVC, polyethylene, nylon.The hardness ratio of some ores is higher, and have also with more sharp-pointed seamed edge, corner angle, like this, in practice process, conveying belt can stand more frequent and serious wearing and tearing, after wearing and tearing acquire a certain degree, conveying belt carries out repairing or changing with regard to needs, and this can cause adverse influence to normal production.
What ensure transportation work normally carries out the work-ing life with conveying belt, just needs the abrasive wear resistance improving conveying belt.Be proven, aluminium sesquioxide (AI2O3) belongs to a kind of stupalith, has the features such as hardness is high, wear resistance is strong, with low cost.
Summary of the invention
The technical problem to be solved in the present invention is, a kind of wear-resistant conveyor belt adding above-mentioned aluminum oxide ceramic coating is provided, conveying belt is made to have high strength, high tenacity and high-wearing feature, high strength wearing and tearing can be stood in implementation process, strengthen work-ing life, thus the working efficiency that transportation work keeps higher can be made, and reduce production cost.
For solving the problems of the technologies described above, technical scheme provided by the invention is: a kind of wear-resistant conveyor belt and preparation method thereof, and it comprises belt body and design have employed the method having above-mentioned aluminum oxide ceramic coating in the surface-coated of belt body.
Adopt above-mentioned preparation method, a kind of wear-resistant conveyor belt that the present invention proposes and preparation method thereof, it has following features: due to aluminium sesquioxide (AI2O3) ceramic coating, relative density (d204) 4.0.Fusing point about 2000 DEG C.For white solid, be insoluble in water, matter is extremely hard.Intermediate oxide, hardly water-soluble and non-polar organic solvent.Aluminium sesquioxide hard coat has the features such as high-melting-point, high rigidity, excellent heat and unreactiveness.Be embodied in: frictional coefficient is low, have dry lubrication, antistick effect, good toughness, thermohardening are high, can bear certain elastic deformation pressure, Heat stability is good, when namely at high temperature using, still can retention constant; Stable chemical nature, energy organic solvent-resistant, muriate and strong acid, strong base solution, and be not easily degraded by microorganisms; There is comparatively hard intensity, can operate under very large pressure gradient, and can not be compressed and creep, thus its good mechanical property; Compared with polymeric membrane, there will not be catabiosis.Only otherwise damaged, just both can be used as a kind of wear-resisting and hard coat and be widely used in various instrument, component of machine by this kind of film of life-time service, and also having can be used as decorating film and be applied to various industry, in addition, also can be used as protective membrane use.There is the features such as intensity is high, wear resisting property is excellent, with low cost, therefore conveying belt is made also to have high strength and high-wearing feature, not easily be worn in the course of the work, long service life, do not need frequent replacing, thus can reduce production cost, the raw material sources that the present invention uses are extensive, be industrial raw material common on market, cheap.In preparation technology, preparation technology of the present invention is simple, and lower to the requirement of equipment, also do not have particular requirement to the technical ability of operator, common laborer can operate.
In sum, a kind of wear-resistant conveyor belt that the present invention proposes and preparation method thereof,
There is higher applicability and society generalization value.
Accompanying drawing illustrates:
Fig. 1 is the structural representation of a kind of wear-resistant conveyor belt that the present invention relates to and preparation method thereof.
nomenclature: 1. belt body, 2. aluminum oxide ceramic coating.
Embodiment:
Fig. 1 is the structural representation of a kind of wear-resistant conveyor belt that the present invention relates to and preparation method thereof.As shown in Figure 1, a kind of wear-resistant conveyor belt, is characterized in that: it comprises belt body 1, and prepares the method applying above-mentioned aluminum oxide ceramic coating 2 on the surface of belt body 1.
The present invention in the specific implementation, belt body 1 can be made by materials such as PVC, polyethylene, nylon, PVC is adopted to make in the present embodiment, the width of belt body 1 can between 100mm-2200mm, and the present embodiment is that the thickness of above-mentioned aluminum oxide ceramic coating 2 can between 0.1mm-10mm.
embodiment 1:
Fig. 1 is the structural representation of a kind of wear-resistant conveyor belt that the present invention relates to and preparation method thereof.
As shown in Figure 1, the stock substrate that said conveyer belt 1 adopts is PVC; The width of its said conveyer belt main body 1 is 100mm; The thickness of above-mentioned aluminum oxide ceramic coating 2 can between 0.1mm-10mm, and the best is 2mm.Based on the above stock substrate PVC adopted, Polyvinylchlorid by name entirely, major ingredient is polyvinyl chloride, is widely used a kind of synthetic materials.PVC snappiness is good, easy-formation, not easily crisp, and therefore nontoxic pollution-free has very large development and application values.PVC is a kind of polymeric material of vinyl in fact, temperature of fusion: 185-205 DEG C.Therefore, a kind of wear-resistant conveyor belt that the present invention relates to and preparation method thereof, adopts PVC to be the matrix of raw material, and based on the above-mentioned aluminum oxide ceramic coating way of employing, thus it is good to reach snappiness, not easily crisp, nontoxic pollution-free, the characteristic of corrosion-resistant, firm and durable etc.
embodiment 2:
Fig. 1 is the structural representation of a kind of wear-resistant conveyor belt that the present invention relates to and preparation method thereof.As shown in Figure 1, the stock substrate that said conveyer belt 1 adopts is polyethylene; The width of its said conveyer belt main body 1 is 220mm; The thickness of above-mentioned aluminum oxide ceramic coating 2 can between 0.1mm-10mm, and the best is 0.3mm.Above-mentioned polyethylene (POLYETHYLENE, PE) be by the polymkeric substance of vinyl polymerization, poly molecule is long-chain linear structure or a structure, for typical crystalline polymer, odorless, nontoxic, tasteless flammable white powder, have excellent resistance to low temperature (minimum use temperature can reach-100--70 DEG C), chemical stability is strong, and its molecular weight is in 10,000 one l00 ten thousand scopes.Polyethylene fusing point is that its resistance to low temperature of 10-130C is excellent.
Therefore, a kind of wear-resistant conveyor belt that the present invention relates to and preparation method thereof, adopts polyethylene to be the matrix of raw material, and based on the above-mentioned aluminum oxide ceramic coating way of employing, thus it is good to reach snappiness, and not easily crisp, the characteristic of firm and durable etc.
embodiment 3:
Fig. 1 is the structural representation of a kind of wear-resistant conveyor belt that the present invention relates to and preparation method thereof.As shown in Figure 1, the stock substrate that said conveyer belt 1 adopts is nylon; The width of its said conveyer belt main body 1 is 330mm; The thickness of above-mentioned aluminum oxide ceramic coating 2 can between 0.1mm-10mm, and the best is 0.5mm.Nylon (Nylon, Polyamide are called for short PA) refers to and is made up of polyamide-based resin.Product has the strong rate of comparatively HI high impact, and load scatter, flexibility are good, thermoplasticity, lightweight, good toughness, resistance to pimelinketone and aromatic solvent and good endurance, working temperature 80-1000 DEG C, fusing point: 215 DEG C.Density: 1.13g/cm3.Use under being suitable for underload condition, there is good wear resistance, self lubricity and solvent resistance.There is good weakening, noise reduction capability.To impact, answer the receptivity of force vibration strong.Therefore, a kind of wear-resistant conveyor belt that the present invention relates to and preparation method thereof, adopts nylon to be the matrix of raw material, and based on the above-mentioned aluminum oxide ceramic coating way of employing, thus it is high to reach physical strength, has higher tension, ultimate compression strength, the characteristic of durable grade.
Above-described embodiment; only that described embodiment of the present invention is described; not scope of the present invention is limited; under the prerequisite not departing from design aim of the present invention; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should belong in protection domain that design of the present invention determines.
Claims (2)
1. wear-resistant conveyor belt and preparation method thereof, is characterized in that: it comprises belt body 1, and has aluminum oxide ceramic coating 2 in its surface-coated.
2. wear-resistant conveyor belt according to claim 1 and preparation method thereof, is characterized in that, said conveyer belt main body 1, and its width is more than or equal to 100mm, is less than or equal to 2200mm; The thickness of the aluminum oxide ceramic coating 2 of said conveyer belt main body 1 surface-coated is more than or equal to 0.1mm, is less than or equal to 10mm.
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CN201510111084.0A CN105199129A (en) | 2015-03-15 | 2015-03-15 | Wear-resistant conveyer belt and preparation method thereof |
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CN201510111084.0A CN105199129A (en) | 2015-03-15 | 2015-03-15 | Wear-resistant conveyer belt and preparation method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111252454A (en) * | 2019-10-10 | 2020-06-09 | 东南大学 | Micro-texture conveyor belt and preparation method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0566254A1 (en) * | 1992-03-26 | 1993-10-20 | British Ceramic Service Company Limited | Conveyor belts kiln |
CN2835169Y (en) * | 2005-10-31 | 2006-11-08 | 王光伦 | High wearable scraper blade for conveyer belt cleaning device |
CN202098065U (en) * | 2011-06-16 | 2012-01-04 | 房士君 | System for processing printed UV (ultraviolet) abrasion-resistant coating |
CN203765367U (en) * | 2013-12-15 | 2014-08-13 | 宁夏巨能机器人系统有限公司 | Novel material feeding and discharging channel |
-
2015
- 2015-03-15 CN CN201510111084.0A patent/CN105199129A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0566254A1 (en) * | 1992-03-26 | 1993-10-20 | British Ceramic Service Company Limited | Conveyor belts kiln |
CN2835169Y (en) * | 2005-10-31 | 2006-11-08 | 王光伦 | High wearable scraper blade for conveyer belt cleaning device |
CN202098065U (en) * | 2011-06-16 | 2012-01-04 | 房士君 | System for processing printed UV (ultraviolet) abrasion-resistant coating |
CN203765367U (en) * | 2013-12-15 | 2014-08-13 | 宁夏巨能机器人系统有限公司 | Novel material feeding and discharging channel |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111252454A (en) * | 2019-10-10 | 2020-06-09 | 东南大学 | Micro-texture conveyor belt and preparation method thereof |
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Application publication date: 20151230 |