Summary of the invention
The object of the invention is for the problems referred to above, develop a kind of preparation method with the aluminum hydroxide-based electric power composite ceramics terminal stud of high compressive strength.
A preparation method for electric power composite ceramics terminal stud,
The preparation method of described ceramic wiring terminal comprises following preparation process:
(1) get the raw materials ready: with nano-aluminum hydroxide, barium titanate and polynite for main raw material, with stable zirconium white, zinc oxide and the titanium oxide of thiorubber, corundum, talcum, kaolin, lazurite, yttrium for ancillary component, with ferric oxide, niobium oxides, Manganse Dioxide, explosion-proof fiber, chromic oxide and nickel oxide are additive;
The weight part of each raw material is:
Nano-aluminum hydroxide 15-55 part;
Barium titanate 15-55 part;
Polynite 15-55 part;
Thiorubber 7-18 part;
Corundum 7-18 part;
Talcum 7-18 part;
Kaolin 7-18 part;
Lazurite 7-18 part;
Zirconium white 7-18 part that yttrium is stable;
Zinc oxide 7-18 part;
Titanium oxide 7-18 part;
Ferric oxide 1-5 part;
Niobium oxides 1-5 part;
Manganse Dioxide 1-5 part;
Explosion-proof fiber 1-5 part;
Chromic oxide 1-5 part;
Nickel oxide 1-5 part;
(2) pre-burning: mixed by each raw material, at 200-300 degree Celsius of lower pre-burning 1-3 hour, obtains Preburning material;
(3) ball milling: Preburning material is mixed, then adds appropriate water, according to Preburning material: ball: water=1:3:2, ball milling 24-48 hour;
(4) granulating and forming: by the granulation of ball milling material, and cold isostatic compaction;
(5) burn till: at 600-750 DEG C, burn till 1-2 hour, and then calcine 1-2 hour at 1500-1700 DEG C.
As preferably: described pre-burning, 250 degrees Celsius of lower pre-burnings 2 hours, obtains Preburning material.
As preferably: the weight part of each raw material is:
Nano-aluminum hydroxide 35 parts;
Barium titanate 35 parts;
Polynite 35 parts;
Thiorubber 10 parts;
10 parts, corundum;
10 parts, talcum;
Kaolin 10 parts;
Lazurite 8 parts;
The zirconium white 8 parts that yttrium is stable;
8 parts, zinc oxide;
Titanium oxide 8 parts;
Ferric oxide 5 parts;
Niobium oxides 5 parts;
Manganse Dioxide 5 parts;
Explosion-proof fiber 5 parts;
1 part, chromic oxide;
Nickel oxide 1 part.
As preferably: the particle diameter of described nano-aluminum hydroxide is 30-70nm.
As preferably: the time of described ball milling step is 36 hours.
As preferably: described in burn till burn till 1.5 hours at 700 DEG C, and then to calcine 1.5 hours at 1600 DEG C.
Beneficial effect of the present invention:
By reasonable preparation raw material, adopt the method for solid state sintering, with nano-aluminum hydroxide, barium titanate and polynite for main raw material, with stable zirconium white, zinc oxide and the titanium oxide of thiorubber, corundum, talcum, kaolin, lazurite, yttrium for ancillary component, with ferric oxide, niobium oxides, Manganse Dioxide, explosion-proof fiber, chromic oxide and nickel oxide are additive, have prepared the electric power composite ceramics terminal stud with high compressive strength.
The present invention is in the selection of main raw material, the nano-aluminum hydroxide adopting physical and chemical performance more superior is as main material, by selecting the aluminium hydroxide of Nano grade, it has larger specific surface area and more superior tap density and more excellent mechanical property and anti-pressure ability.Simultaneously, the three kinds of materials that employ of the invention are main material, barium titanate and polynite, not only from the main material cost reducing nano-aluminum hydroxide, meanwhile, also by the supplement effect of laminate structure, create supplement effect, meanwhile, heat-resisting, the resistance to compression of polynite and barium titanate and whippy physics and chemistry function, will produce synergistic effect and devotion effect to nano-aluminum hydroxide.Meanwhile, also containing a lot of trace element in polynite, certain sintering aid effect will be played in sintering process.And in the selection of auxiliary material, thiorubber is modified rubber, by the compound with inorganic materials, the mechanical property of stupalith can be improved; And the stable zirconium white of corundum, talcum, kaolin, lazurite, yttrium plays enhancement for the performance such as anti-pressure and abrasion-proof strengthening stupalith.And the introducing of zinc oxide and titanium oxide, the self-cleaning ability of terminal stud can be improved; In the selection of additive, the present invention introduces multiple additives metal oxide, by the doping of metallic element, the performances such as the surface resistivity of pottery can be made to be optimized, then improve the voltage endurance capability of pottery.This ceramsite preparation process is simple, is applicable to suitability for industrialized production.
Embodiment
Below in conjunction with specific embodiment, and comparable data describes in further detail the present invention.Should be understood that these embodiments just in order to demonstrate the invention, but not limit the scope of the invention by any way.
Embodiment 1:
A preparation method for electric power composite ceramics terminal stud,
The preparation method of described ceramic wiring terminal comprises following preparation process:
(1) get the raw materials ready: with nano-aluminum hydroxide, barium titanate and polynite for main raw material, with stable zirconium white, zinc oxide and the titanium oxide of thiorubber, corundum, talcum, kaolin, lazurite, yttrium for ancillary component, with ferric oxide, niobium oxides, Manganse Dioxide, explosion-proof fiber, chromic oxide and nickel oxide are additive;
The weight part of each raw material is:
Nano-aluminum hydroxide 35 parts;
Barium titanate 35 parts;
Polynite 35 parts;
Thiorubber 10 parts;
10 parts, corundum;
10 parts, talcum;
Kaolin 10 parts;
Lazurite 8 parts;
The zirconium white 8 parts that yttrium is stable;
8 parts, zinc oxide;
Titanium oxide 8 parts;
Ferric oxide 5 parts;
Niobium oxides 5 parts;
Manganse Dioxide 5 parts;
Explosion-proof fiber 5 parts;
1 part, chromic oxide;
Nickel oxide 1 part;
(2) pre-burning: mixed by each raw material, 250 degrees Celsius of lower pre-burnings 2 hours, obtains Preburning material;
(3) ball milling: Preburning material is mixed, then adds appropriate water, according to Preburning material: ball: water=1:3:2, ball milling 36 hours;
(4) granulating and forming: by the granulation of ball milling material, and cold isostatic compaction;
(5) burn till: at 650 DEG C, burn till 1.5 hours, and then calcine 1.5 hours at 1600 DEG C.
Embodiment 2:
A preparation method for electric power composite ceramics terminal stud,
The preparation method of described ceramic wiring terminal comprises following preparation process:
(1) get the raw materials ready: with nano-aluminum hydroxide, barium titanate and polynite for main raw material, with stable zirconium white, zinc oxide and the titanium oxide of thiorubber, corundum, talcum, kaolin, lazurite, yttrium for ancillary component, with ferric oxide, niobium oxides, Manganse Dioxide, explosion-proof fiber, chromic oxide and nickel oxide are additive;
The weight part of each raw material is:
Nano-aluminum hydroxide 35 parts;
Barium titanate 35 parts;
Polynite 35 parts;
Thiorubber 11 parts;
11 parts, corundum;
11 parts, talcum;
Kaolin 11 parts;
Lazurite 8 parts;
The zirconium white 8 parts that yttrium is stable;
8 parts, zinc oxide;
Titanium oxide 8 parts;
Ferric oxide 1 part;
Niobium oxides 5 parts;
Manganse Dioxide 1 part;
Explosion-proof fiber 5 parts;
5 parts, chromic oxide;
Nickel oxide 1 part;
(2) pre-burning: each raw material is mixed, pre-burning 3 hours, obtains Preburning material at 300 degrees Celsius;
(3) ball milling: Preburning material is mixed, then adds appropriate water, according to Preburning material: ball: water=1:3:2, ball milling 48 hours;
(4) granulating and forming: by the granulation of ball milling material, and cold isostatic compaction;
(5) burn till: at 650 DEG C, burn till 2 hours, and then calcine 2 hours at 1600 DEG C.
Embodiment 3:
A preparation method for electric power composite ceramics terminal stud,
The preparation method of described ceramic wiring terminal comprises following preparation process:
(1) get the raw materials ready: with nano-aluminum hydroxide, barium titanate and polynite for main raw material, with stable zirconium white, zinc oxide and the titanium oxide of thiorubber, corundum, talcum, kaolin, lazurite, yttrium for ancillary component, with ferric oxide, niobium oxides, Manganse Dioxide, explosion-proof fiber, chromic oxide and nickel oxide are additive;
The weight part of each raw material is:
Nano-aluminum hydroxide 50 parts;
Barium titanate 50 parts;
Polynite 50 parts;
Thiorubber 15 parts;
15 parts, corundum;
15 parts, talcum;
Kaolin 15 parts;
Lazurite 8 parts;
The zirconium white 8 parts that yttrium is stable;
8 parts, zinc oxide;
Titanium oxide 8 parts;
Ferric oxide 5 parts;
Niobium oxides 5 parts;
Manganse Dioxide 5 parts;
Explosion-proof fiber 5 parts;
1 part, chromic oxide;
Nickel oxide 1 part;
(2) pre-burning: each raw material is mixed, pre-burning 1 hour, obtains Preburning material at 200 degrees celsius;
(3) ball milling: Preburning material is mixed, then adds appropriate water, according to Preburning material: ball: water=1:3:2, ball milling 24 hours;
(4) granulating and forming: by the granulation of ball milling material, and cold isostatic compaction;
(5) burn till: at 600 DEG C, burn till 1 hour, and then calcine 1 hour at 1500 DEG C.
Embodiment 4:
A preparation method for electric power composite ceramics terminal stud,
The preparation method of described ceramic wiring terminal comprises following preparation process:
(1) get the raw materials ready: with nano-aluminum hydroxide, barium titanate and polynite for main raw material, with stable zirconium white, zinc oxide and the titanium oxide of thiorubber, corundum, talcum, kaolin, lazurite, yttrium for ancillary component, with ferric oxide, niobium oxides, Manganse Dioxide, explosion-proof fiber, chromic oxide and nickel oxide are additive;
The weight part of each raw material is:
Nano-aluminum hydroxide 10 parts;
Barium titanate 10 parts;
Polynite 10 parts;
Thiorubber 5 parts;
5 parts, corundum;
5 parts, talcum;
Kaolin 5 parts;
Lazurite 5 parts;
The zirconium white 5 parts that yttrium is stable;
5 parts, zinc oxide;
Titanium oxide 5 parts;
Ferric oxide 1 part;
Niobium oxides 1 part;
Manganse Dioxide 1 part;
Explosion-proof fiber 1 part;
1 part, chromic oxide;
Nickel oxide 1 part;
(2) pre-burning: each raw material is mixed, pre-burning 1 hour, obtains Preburning material at 200 degrees celsius;
(3) ball milling: Preburning material is mixed, then adds appropriate water, according to Preburning material: ball: water=1:3:2, ball milling 24 hours;
(4) granulating and forming: by the granulation of ball milling material, and cold isostatic compaction;
(5) burn till: at 600 DEG C, burn till 1 hour, and then calcine 1 hour at 1500 DEG C.
Embodiment 5:
A preparation method for electric power composite ceramics terminal stud,
The preparation method of described ceramic wiring terminal comprises following preparation process:
(1) get the raw materials ready: with nano-aluminum hydroxide, barium titanate and polynite for main raw material, with stable zirconium white, zinc oxide and the titanium oxide of thiorubber, corundum, talcum, kaolin, lazurite, yttrium for ancillary component, with ferric oxide, niobium oxides, Manganse Dioxide, explosion-proof fiber, chromic oxide and nickel oxide are additive;
The weight part of each raw material is:
Nano-aluminum hydroxide 50 parts;
Barium titanate 50 parts;
Polynite 35 parts;
Thiorubber 10 parts;
10 parts, corundum;
10 parts, talcum;
Kaolin 10 parts;
Lazurite 10 parts;
The zirconium white 10 parts that yttrium is stable;
10 parts, zinc oxide;
Titanium oxide 10 parts;
Ferric oxide 3 parts;
Niobium oxides 3 parts;
Manganse Dioxide 3 parts;
Explosion-proof fiber 3 parts;
3 parts, chromic oxide;
Nickel oxide 3 parts;
(2) pre-burning: mixed by each raw material, 250 degrees Celsius of lower pre-burnings 2 hours, obtains Preburning material;
(3) ball milling: Preburning material is mixed, then adds appropriate water, according to Preburning material: ball: water=1:3:2, ball milling 36 hours;
(4) granulating and forming: by the granulation of ball milling material, and cold isostatic compaction;
(5) burn till: at 625 DEG C, burn till 1 hour, and then calcine 1 hour at 1600 DEG C.
The physical measurement data of the embodiment of the present invention are as follows:
|
Vickers' hardness/Gpa |
Ultimate compression strength/Mpa |
Specific inductivity |
Embodiment 1 |
63 |
798 |
9.00 |
Embodiment 2 |
65 |
804 |
8.90 |
Embodiment 3 |
66 |
791 |
9.10 |
Embodiment 4 |
65 |
810 |
9.10 |
Embodiment 5 |
68 |
810 |
9.11 |
To those skilled in the art, obviously the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit of the present invention or essential characteristic, the present invention can be realized in other specific forms.Therefore, no matter from which point, all should embodiment be regarded as exemplary, and be nonrestrictive, scope of the present invention is limited by claims instead of above-mentioned explanation, and all changes be therefore intended in the implication of the equivalency by dropping on claim and scope are included in the present invention.
In addition, be to be understood that, although this specification sheets is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of specification sheets is only for clarity sake, those skilled in the art should by specification sheets integrally, and the technical scheme in each embodiment also through appropriately combined, can form other embodiments that it will be appreciated by those skilled in the art that.