CN105197986B - A kind of method utilizing air stream quickly to prepare Plumbum preparatium - Google Patents

A kind of method utilizing air stream quickly to prepare Plumbum preparatium Download PDF

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Publication number
CN105197986B
CN105197986B CN201510590671.2A CN201510590671A CN105197986B CN 105197986 B CN105197986 B CN 105197986B CN 201510590671 A CN201510590671 A CN 201510590671A CN 105197986 B CN105197986 B CN 105197986B
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air
oxidation furnace
plumbum preparatium
temperature
oxidation
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CN105197986A (en
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朱管义
徐志强
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Anhui Junma New Material Technology Co., Ltd.
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Anhui Junma Chemical Polytron Technologies Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G21/00Compounds of lead
    • C01G21/02Oxides
    • C01G21/10Red lead (Pb3O4)
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

Abstract

The invention discloses a kind of method utilizing air stream quickly to prepare Plumbum preparatium, antiaircraft missile formula Plumbum preparatium energy-conservation oxidation furnace realizes in combination, i.e. accelerate the air velocity in oxidation furnace by air-supply, oxidation furnace inner air pressure is increased with turnover wind power difference power, to increase the purpose of oxygen in reaching oxidation furnace, and then realize quickly preparing the purpose of Plumbum preparatium.The present invention effectively utilizes solar thermal energy, and inexhaustible natural wind, it is achieved quickly prepare Plumbum preparatium product, not only save production cost, improve production efficiency, and evaded environmental pollution, save the energy greatly, it is important that make production process more clean, safer, eliminate major safety risks.

Description

A kind of method utilizing air stream quickly to prepare Plumbum preparatium
Technical field
The present invention relates to Plumbum preparatium processing technique field, be specifically related to one and utilize air stream quickly to prepare Plumbum preparatium Method.
Background technology
After electrolytic lead is mainly added heat fusing by the method for commercial production Plumbum preparatium the most both at home and abroad, ball mill pulverizing, Generate pbo through the temperature nature roasting oxidations of 300 DEG C, be then passed through the high-temperature calcination nature oxygen of 500 DEG C Change, obtain pb3O4I.e. Plumbum preparatium product, even if the most state-of-the-art " wet-dry change new technology " produces Plumbum preparatium, Also will be through roasting and calcination stage.The shortcoming of traditional method: due to roasting storehouse, oxidation storehouse at high temperature Under, oxygen is not enough, it is impossible to meets the oxidation demand of lead material, can only rely on prolongation oxidization time, could obtain To Plumbum preparatium product, energy resource consumption is excessive, and production cost is high, and production efficiency is low.
In order to accelerate oxidation reaction speed in traditional Plumbum preparatium production process, take to add in oxidation furnace one The solid ammonium nitrate of certainty ratio, it is well known that " solid ammonium nitrate " is at high temperature, high pressure and has oxidable Material in the presence of, it may occur that blast, therefore to there is considerable safety raw for tradition Plumbum preparatium production technology Produce hidden danger;It is again the raw material preparing explosive simultaneously, if mismanagement or stolen flow direction society, will Entail dangers to social public security or cause other to endanger for other illegal objectives.As Chinese patent " utilizes The intelligence apparatus of oxygen supply method of quickly preparing Plumbum preparatium " (CN201410216814.9) disclose by by intelligence Can the oxygen for preparing of apparatus of oxygen supply, by diluting, compress, preheating, the technique such as conveying, to meet lead button The required condition of oxidation, it is achieved quickly preparing the purpose of Plumbum preparatium, the method obviously increases the technological process of production, Add production cost.
Summary of the invention
The technical problem to be solved is to provide a kind of side utilizing air stream quickly to prepare Plumbum preparatium Method, i.e. accelerates the air velocity in oxidation furnace by air-supply, makes oxidation material because of the oxygen consumed in oxidation Can be fed in time;Oxidation furnace inner air pressure is increased, to reach in oxidation furnace with turnover wind power difference power Increase the purpose of oxygen, and then realize quickly preparing the purpose of Plumbum preparatium.
The know-why of the present invention:
1) chemical equation of Plumbum preparatium product (lead orthoplumbate) is prepared:
①、2pb+O2300 DEG C of roasting 2pbo
②、6pbo+O2500 DEG C of calcining 2pb3O4
2) can obtain according to mass conservation law, the electrolytic lead roasting oxidation of 1 ton can generate 1.07729 tons Pbo, can generate 1.10305 tons of pb3o4, i.e. Plumbum preparatium product through calcined oxide the most again.Rising foam 0.10305 Ton is the oxygen quality required for lead material complete oxidation.It is known that under normal temperature and pressure, oxygen duty Gas ratio is 21%, oxygen density 1.429g/L, comprises only 0.0003 ton of oxygen in the air of every m3 under normal temperature and pressure Gas, and under the high temperature conditions, oxygen is thinner, can not meet far away the oxidation needs of lead material in time, And prolongation oxidization time can only be relied on, just can produce Plumbum preparatium product.The present invention is through accelerating air Flow velocity in oxidation storehouse and the pressure of air make the oxygen in oxidation storehouse increase, and allow lead material constantly absorb Oxygen, with satisfied oxidation demand, shortens oxidization time.
The technical problem to be solved realizes by the following technical solutions:
A kind of method utilizing air stream quickly to prepare Plumbum preparatium, it is as follows that the method implements step:
1) preheating: the wind collecting port of roots blower (market-ripe equipment) is connected solar energy hot equipment, Being preheated by the air of conveying, heating and temperature control, below 600 DEG C, is closed during more than 600 DEG C automatically Close solar energy hot equipment;
2) heat air delivery: the hot-air produced by roots blower, with 340-350m3The speed of/h is (by glass Spinner flowmeter tests the speed, and by gate valve control), the electrical heating being transported on oxidation furnace by wind conveying pipe is set Standby (electrical heating core);
3) carry again: the hot-air one that the hot-air now produced by electric heating equipment and roots blower produce Rise, flow in oxidation furnace by the heat inlet on oxidation furnace respectively, directly to oxidation material heat supply and oxygen;
4) sectional temperature-controlled: oxidation furnace top-down heat inlet temperature is respectively as follows: first paragraph temperature and controls 390 DEG C-450 DEG C, second segment temperature controls at 450 DEG C-480 DEG C, and the 3rd section of temperature controls at 470 DEG C -500℃;Each section of heat inlet is fitted with gate valve, and gate valve is respectively by temperature detect switch (TDS) control, it is ensured that in stove The stability of temperature;
5) air inducing: the oxygen in oxidation furnace air is absorbed by material the off-air after utilization, by drawing Airduct, under the effect of air-introduced machine, flows to cleaner unit and exhaust gas purification system, and makes in oxidation furnace all the time Retain the pressure of 0.2-0.3mPa (be perfectly safe pressure limit);
6) UTILIZATION OF VESIDUAL HEAT IN: by the gas after cleaner unit and exhaust gas purification system process, with conveying airduct Road is connected, and is transported to oxidation furnace the most again, forms air circulation flow, reaches environmental protection and waste heat profit Purpose;
7) flow of material: oxidation material falls with the speed of 5 kg/min from hopper, continues uninterrupted, Prepare Plumbum preparatium product.
A kind of ground-to-air missile formula Plumbum preparatium energy-conservation oxidation furnace, described oxidation furnace is cylindrical structure, this oxidation Stove is divided into upper furnace body, middle body of heater and lower volume from top to bottom;
Described upper furnace body accounts for the 1/5 of oxidation furnace length, and bore lower is slightly thick (can be according to design production capacity Depending on the size of bore), equipped with hopper above described upper furnace body, hopper connects with upper furnace body Place is equipped with limiter of speed;Being layered equipped with backgauge roller in upper furnace body, every two-layer backgauge roller becomes to hand over the most in length and breadth Wrong arranging, between backgauge roller, lateral separation is 1.5 centimeters, arrange the purpose of backgauge roller be make raw material under Mutually colliding when hopper falls, dispersion is fallen, and is unlikely to rush down falling of flood formula, it is possible to make raw material abundant Equalization is heated and absorbs the oxygen needed for oxidation.
Described middle body of heater accounts for the 3.5/5 of oxidation furnace length, and relative aperture upper furnace body is slightly thin, at intermediate furnace The side of body is left at heat inlet three (depending on the quantity of heat inlet can be according to the length of production capacity and body of heater), Connect in stretching into body of heater by heat inlet is spiral thermal-collecting tube, and described thermal-collecting tube direction down is left Some heat radiation air ports, directly to the raw material heat supply in oxidation furnace body and provide oxidation required oxygen, described Being connected by gate valve outside heat inlet and have defeated heat pipe, described defeated heat pipe lower inner is equipped with electrical heating core (city Field mature equipment), electrical heating core is entangled by defeated heat pipe, and air inlet is left in side, described defeated heat pipe lower end, This air inlet is respectively led to the heat inlet of oxidation furnace by roots blower air feed, the upper end of defeated heat pipe;With enter heat About Kou, the direction of 90 degree is respectively kept with air outlet, and the position of air outlet interlocks up and down with the position of heat inlet, (it is positioned at body of heater) equipped with retaining guard, in case material is by air-introduced machine sucking-off, air outlet inside air outlet Outside connects induced duct, and induced duct leads to air-introduced machine, then leads to cleaner unit;
Described lower volume is the pyramidal structure of mouth down, and length accounts for the 0.5/5 of oxidation furnace, lower volume Bottom is blanking port, connects refrigeration system, refrigeration system cool down raw material below described blanking port, Being provided with limiter of speed between refrigeration system and blanking port, the limiter of speed at this limiter of speed and hopper above is same Step;Finished product after cooling enters storage bin, and connection hexagonal reel below storage bin, hexagonal reel is by electronic Machine controls, and equipped with eccentric on motor, by guide rod connecting eccentric wheel and a hexagonal reel, makes six Angle sieve ceaselessly move back and forth, make the finished product after cooling by material blanking tube fall directly on preset packaging bag or In container, the screen cloth of certain hexagonal reel can be exchanged according to customer demand, to meet customer need.
Described defeated heat pipe and the equal subsection setup of induced duct, all connected by corrugated tube between every two sections, with suitable The change that should expand with heat and contract with cold, protects defeated heat pipe and induced duct.
Mounting temperature sensor at described heat inlet, described gate valve is controlled by temperature detect switch (TDS), set into Entering the temperature in stove is 450 DEG C-500 DEG C, is automatically switched off gate valve during higher than 500 DEG C, during less than 450 DEG C, and report Alert device sounds to warn, it is simple to searches reason in time and fixes a breakdown.
Described oxidation furnace is outside uses alumina silicate fiber felt cincture wrapping, to reaching the effect of insulation and sound insulation Really, and use four foot supports to fix.
The invention has the beneficial effects as follows: the present invention effectively utilizes solar thermal energy, and inexhaustible natural wind, Realize quickly preparing Plumbum preparatium product, not only save production cost, improve production efficiency, and evaded ring Environment pollution, saves the energy greatly, it is important that make production process more clean, safer, eliminates weight Big potential safety hazard.
Accompanying drawing explanation
Fig. 1 is oxidation furnace structure schematic diagram of the present invention.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and effect and be readily apparent from Solve, below in conjunction with being specifically illustrating, the present invention is expanded on further.
See Fig. 1: a kind of ground-to-air missile formula Plumbum preparatium energy-conservation oxidation furnace, including an oxidation furnace 1, oxidation furnace 1 For cylindrical structure, this oxidation furnace 1 is divided into upper furnace body 10, middle body of heater 20 and lower volume from top to bottom 30;Oxidation furnace 1 is outside uses alumina silicate fiber felt cincture wrapping, to reaching the effect of insulation and sound insulation, And use four foot supports to fix.
Upper furnace body 10 accounts for the 1/5 of oxidation furnace 1 length, and bore lower is slightly thick (can be according to design production capacity Depending on the size of bore), equipped with hopper 101 above upper furnace body 10, hopper 101 and upper furnace body 10 joints are equipped with the first limiter of speed 102;In upper furnace body 10, layering is equipped with backgauge roller 103, every two-layer Backgauge roller 103 becomes upper and lower crisscross setting, and between backgauge roller 103, lateral separation is 1.5 centimeters, arranges gear The purpose of material roller 103 is to make raw material mutually collide when hopper 101 falls, and dispersion is fallen, and is unlikely to Rush down falling of flood formula, it is possible to allow raw material fully equalization be heated and to absorb the oxygen needed for oxidation.
Middle body of heater 20 accounts for the 3.5/5 of oxidation furnace 1 length, and relative aperture upper furnace body 10 is slightly thin, in centre The side of body of heater 20 leaves at heat inlet 201 3 that (quantity of heat inlet 201 can be according to production capacity and body of heater Depending on length), connect in stretching into body of heater by heat inlet 201 is spiral thermal-collecting tube 202, thermal-collecting tube Some heat radiation air ports are left in 202 directions down, directly to the raw material heat supply in oxidation furnace 1 and provide oxygen Change required oxygen;Connected by gate valve 203 outside heat inlet 201 and have defeated heat pipe 204, below defeated heat pipe 204 Internal equipped with electrical heating core 205 (market-ripe equipment), electrical heating core 205 is entangled by defeated heat pipe 204, defeated Air inlet 206 is left in side, heat pipe 204 lower end, and this air inlet 206 is by roots blower air feed, defeated heat pipe 205 Upper end respectively lead to the heat inlet 201 of oxidation furnace 1;At heat inlet 201, mounting temperature sensor is (in figure not Indicate), gate valve 203 is controlled by temperature detect switch (TDS), and the temperature being set in stove is 450 DEG C-500 DEG C, Being automatically switched off gate valve during higher than 500 DEG C, during less than 450 DEG C, alarm sounds to warn, it is simple in time Lookup reason is fixed a breakdown.It is respectively kept with air outlet 207 at three with the direction of heat inlet about 201 90 degree, The position of air outlet 207 interlocks up and down with the position of heat inlet 201, (is positioned at body of heater) inside air outlet 207 Equipped with retaining guard 208, in case material is by air-introduced machine sucking-off, outside air outlet 207, connect induced duct 209, Induced duct 209 leads to air-introduced machine 210, then leads to cleaner unit 211;Defeated heat pipe 204 and induced duct 209 are divided equally Section is arranged, and is all connected by corrugated tube 212, to adapt to the change expanded with heat and contract with cold, protect defeated between every two sections Heat pipe 204 and induced duct 209.
The lower volume 30 pyramidal structure in mouth down, length accounts for the 0.5/5 of oxidation furnace 1, lower volume It is blanking port bottom 30, connects refrigeration system 40 below blanking port, refrigeration system 40 raw material is carried out cold But, the second limiter of speed 213 between refrigeration system 40 and blanking port, it is provided with, the second limiter of speed 213 and above The first limiter of speed 102 at hopper 101 synchronizes;Finished product after cooling enters storage bin, under storage bin Face connects hexagonal reel, and hexagonal reel is by Motor Control, equipped with eccentric on motor, by one Guide rod connecting eccentric wheel and hexagonal reel, make hexagonal reel ceaselessly move back and forth, and makes the finished product after cooling pass through Material blanking tube falls directly in preset packaging bag or container, and the screen cloth of certain hexagonal reel can be according to customer demand Exchange, to meet customer need.
A kind of method using above-mentioned Plumbum preparatium oxidation furnace to prepare Plumbum preparatium, it is as follows that the method implements step:
1) preheating: the wind collecting port of roots blower (market-ripe equipment) is connected solar energy hot equipment, Being preheated by the air of conveying, heating and temperature control, below 600 DEG C, is closed during more than 600 DEG C automatically Close solar energy hot equipment;
2) heat air delivery: the hot-air produced by roots blower, with 340-350m3The speed of/h is (by glass Spinner flowmeter tests the speed, and by gate valve control), the electrical heating core being transported on oxidation furnace 1 by wind conveying pipe 205;
3) carry again: the hot-air that the hot-air now produced by electrical heating core 205 and roots blower produce Together, flow in oxidation furnace 1, directly to oxidation material heat supply by the heat inlet 201 on oxidation furnace 1 respectively And oxygen;
4) sectional temperature-controlled: oxidation furnace 1 top-down heat inlet 201 temperature is respectively as follows: first paragraph temperature control System is at 390 DEG C-450 DEG C, and second segment temperature controls at 450 DEG C-480 DEG C, and the 3rd section of temperature controls at 470 DEG C -500℃;Each section of heat inlet 201 is fitted with gate valve 203, gate valve 203 respectively by temperature detect switch (TDS) control, Guarantee the stability of in-furnace temperature;
5) air inducing: the oxygen in air in oxidation furnace 1 is absorbed by material the off-air after utilization, passes through Induced duct 209, under the effect of air-introduced machine 210, flows to cleaner unit 211 and exhaust gas purification system, and makes oxygen All the time the pressure of 0.2-0.3mPa (be perfectly safe pressure limit) is retained in changing stove;
6) UTILIZATION OF VESIDUAL HEAT IN: by the gas after cleaner unit 211 and exhaust gas purification system process, with conveying Airduct is connected, and is transported to oxidation furnace 1 the most again, forms air circulation flow, reaches environmental protection and waste heat The purpose utilized;
7) flow of material: oxidation material falls with the speed of 5 kg/min from hopper, continues uninterrupted, Prepare Plumbum preparatium product.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described.One's own profession Skilled person will appreciate that of industry, the present invention is not restricted to the described embodiments, above-described embodiment and explanation The principle that the present invention is simply described described in book, without departing from the spirit and scope of the present invention, The present invention also has various changes and modifications, and these changes and improvements both fall within claimed invention model In enclosing.

Claims (1)

1. one kind utilizes the method that air stream quickly prepares Plumbum preparatium, it is characterised in that it is as follows that the method implements step:
1) preheating: the wind collecting port of roots blower being connected solar energy hot equipment, is preheated by the air of conveying, heating and temperature control, below 600 DEG C, is automatically switched off solar energy hot equipment during more than 600 DEG C;
2) heat air delivery: the hot-air produced by roots blower, with 340-350m3The speed of/h, the electric heating equipment being transported on oxidation furnace by wind conveying pipe;
3) carry again: together with the hot-air now hot-air that electric heating equipment produces produced with roots blower, flow in oxidation furnace by the heat inlet on oxidation furnace respectively, directly to oxidation material heat supply and oxygen;
4) sectional temperature-controlled: oxidation furnace top-down heat inlet temperature is respectively as follows: first paragraph temperature and controls at 390 DEG C-450 DEG C, and second segment temperature controls at 450 DEG C-480 DEG C, and the 3rd section of temperature controls at 470 DEG C-500 DEG C;Each section of heat inlet is fitted with gate valve, and gate valve is respectively by temperature detect switch (TDS) control, it is ensured that the stability of in-furnace temperature;
5) air inducing: the oxygen in oxidation furnace air is absorbed by material the off-air after utilization, by induced duct under the effect of air-introduced machine, flows to cleaner unit and exhaust gas purification system, and retains the pressure of 0.2-0.3MPa in making oxidation furnace all the time;
6) UTILIZATION OF VESIDUAL HEAT IN: by the gas after cleaner unit and exhaust gas purification system process, be connected with conveying wind pipeline, be transported to oxidation furnace the most again, form air circulation flow, reach the purpose of environmental protection and UTILIZATION OF VESIDUAL HEAT IN;
7) flow of material: oxidation material falls with the speed of 5 kg/min from hopper, continues uninterrupted, prepares Plumbum preparatium product.
CN201510590671.2A 2015-09-14 2015-09-14 A kind of method utilizing air stream quickly to prepare Plumbum preparatium Active CN105197986B (en)

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CN106517317B (en) * 2016-11-25 2019-02-15 湖南省水口山宏兴化工有限责任公司 A kind of lead orthoplumbate oxidation technology
CN107098380A (en) * 2017-05-31 2017-08-29 安徽骏马化工科技股份有限公司 Ground-to-air missile formula red lead energy-conservation oxidation furnace intelligence thermal control technique
CN108534562B (en) * 2018-03-21 2019-11-15 安徽徽能化工科技有限公司 Red lead oxidation furnace residual-heat utilization method
CN111620368A (en) * 2020-06-29 2020-09-04 张家港市翔林机械有限公司 Device and process for carrying out oxygen-enriched oxidation on lead tetraoxide
CN114044536B (en) * 2021-12-09 2023-09-01 安徽骏马新材料科技股份有限公司 Environment-friendly red lead preparation process

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JPS5017033B1 (en) * 1970-05-11 1975-06-18
JPH07108776B2 (en) * 1989-10-02 1995-11-22 松下電器産業株式会社 Continuous manufacturing method and manufacturing equipment
CN2337500Y (en) * 1998-06-08 1999-09-08 梅家林 Blast oxidation furnace for lead
CN103950971B (en) * 2014-05-21 2015-09-30 界首市骏马工贸有限公司 Intelligent apparatus of oxygen supply is utilized to prepare the method for red lead fast
CN204625863U (en) * 2015-03-23 2015-09-09 中复神鹰碳纤维有限责任公司 A kind of New Pre oxidation furnace

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