CN105197263A - Filling machine and filling process thereof - Google Patents

Filling machine and filling process thereof Download PDF

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Publication number
CN105197263A
CN105197263A CN201410387611.6A CN201410387611A CN105197263A CN 105197263 A CN105197263 A CN 105197263A CN 201410387611 A CN201410387611 A CN 201410387611A CN 105197263 A CN105197263 A CN 105197263A
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China
Prior art keywords
station
tank body
rotating disk
filling
star
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Granted
Application number
CN201410387611.6A
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Chinese (zh)
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CN105197263B (en
Inventor
王纯立
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Kunshan Bo Tai Da Da Packing Equipment Co., Ltd.
Original Assignee
SHANGHAI BOZN PACKING MACHINERY MANUFACTURING Co Ltd
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Priority to CN201410387611.6A priority Critical patent/CN105197263B/en
Publication of CN105197263A publication Critical patent/CN105197263A/en
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Abstract

The invention relates to a filling machine. The filling machine is characterized in that a conveying device is arranged on a frame, a star-shaped rotting disc, a weighing system and a stopping device are arranged at one side of the conveying device, wherein the weighing system and the stopping device are matched with the star-shaped rotting disc, and a filling device is arranged above the star-shaped rotting disc. The star-shaped rotting disc is composed of a rotating disc body and a center shaft connected with the rotating disc body, 6-18 can body clamping grooves are evenly distributed in the periphery of the rotating disc body, the weighing system is arranged at one side of the conveying device, and the star-shaped rotting disc is arranged above the conveying device and the weighing system. Empty cans are conveyed to the star-shaped rotating disc through the conveying device and enter a secondary weighing station after prefilling, primary weighing and supplement filling are finished, if the set weight requirement is met, can bodies are output along the output end, if the weight of the can bodies does not reach the standard, the can bodies are stopped by the stopping device, the unqualified can bodies can only rotate again along with the star-shaped rotating disc to enter the supplement filling station, the steps are circularly executed in this way until the weight of the can bodies reaches the standard, it is ensured that output canned products are measured accurately, and inferior-quality products are avoided.

Description

A kind of filling machine and fill process thereof
Technical field
The present invention relates to the technical field of canned food, specifically a kind of for tinned pulvis or short grained filling machine.
Background technology
At present, tinned pulvis on market or granule filling-packaging machine, often adopting once filling or secondary to mend the mode of filling carries out filling, but it is not in place owing to there is filling in pouring process, measure coarse problem, cause last product-filled metering not accurate enough, produce the substandard products that weight is inadequate.
Such as application number is " CN200880016269.1 ", describes a kind ofly can carry out high speed motion and can suppress the manufacture method of the powder feeder of misoperation, powder filled wrapping machine and powder package.The invention is characterized in, described powder feeder possesses: component (1), and this component (1) has the plate-like portion being formed with through hole (2); Kinematic mechanism (18), this kinematic mechanism (18) makes component (1) move to make the upper side opening in hole (2) move on certain mobile route; Opening and closing member (5), the open lower side of hole (2) is formed as closed state and open state along with the motion of component (1) by this opening and closing member (5); Powder filled portion (14), the interval powder (3) of filling specified amount to hole (2) of the regulation of this powder filled portion (14) in mobile route; Sensor (14), this sensor (14) is arranged at the upside in the path beyond the regulation interval of mobile route, the mobile route in continuous monitoring plate-like portion.This device is thrown in cannot again detect for powder, easily causes metering not mistake accurately, produces substandard products.
Existing filling machine is owing to often producing the substandard products of quality dissatisfaction simultaneously, so production efficiency is lower, cannot mends filling in time simultaneously, cause pressure to the follow-up examination and test of products for inferior-quality substandard products.
Summary of the invention
The object of the present invention is to provide a kind of filling machine and fill process thereof of improvement, it is not accurate enough that it can overcome product-filled metering in prior art, produces the substandard products that weight is inadequate, cannot check in time simultaneously and carry out mending the some shortcomings of filling for substandard products.
To achieve these goals, technical scheme of the present invention is: a kind of filling machine, it mainly comprises framework, it is characterized in that: framework is provided with feedway, the side of feedway is provided with star rotating disk and the weighing system that matches with star rotating disk and retaining means, the top of star rotating disk is provided with filling device, described star rotating disk is made up of turntable body and the axis that is connected with turntable body, the surrounding of turntable body is evenly equipped with 6-18 circular groove, the side of feedway is provided with weighing system, star rotating disk is arranged at the top of feedway and weighing system.
A fill process for filling machine, is characterized in that: described fill process comprises the steps: that a, tank body to be entered fill area along feedway, and tank body rotates around axis after snapping in star rotating disk; B, tank body carry out pre-filled material at pre-filled station, then proceed to a weighing station and carry out first time and weigh, detecting sensor record material fill difference after tank body be rotated further to enter to mend and fill station; C, tank body are filled station in benefit and are carried out benefit fill material, and then tank body proceeds to secondary weighing station and again weighs; If it is qualified that d tank body is weighed, then tank body then enters mouth along feedway, the nonconformity if tank body is weighed, retaining means stops that tank body enters feedway, tank body to stay in star rotating disk and is rotated further to enter to mend along star rotating disk and fills station and carry out benefit fill material, so repeatedly, until tank body weigh qualified.
During use, slack tank of the present invention is sent to star rotating disk place by feedway, slack tank is just snapped into in the circular groove of star rotating disk, then follower's star rotating disk rotation and rotate, first slack tank carries out first time fill material at pre-filled station, then the station under connecing once is weighed, get off to have error if weighed, need to mend and fill, then carry out supplementing at next station and fill, finally enter secondary weighing station, as fruit product meets the weight demands of setting, then tank body enters feedway and exports along mouth, if tank body weight does not reach established standards, then retaining means stops tank body to enter feedway, inferior-quality tank body can only be followed star rotating disk and again be rotated into supplementary filling station, circulation like this, finally feedway could be entered after up to standard until weigh, cause all canned products accurate measurements transported out, substandard products can not be produced, namely improve precision and accuracy, in turn ensure that production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is the another structural representation of one embodiment of the invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
The mark of each accompanying drawing is expressed as follows: 1 framework, 2 feedways, 3 input ends, 4 mouths, 5 slack tanks, 6 pre-filled hoppers, 7 are mended and filled hopper, 8 star rotating disks, 9 tank body draw-in grooves, 10 pre-filled stations, 11 weighing stations, 12 benefit filling station, 13 secondary weighing stations, 14 dust boots, 15 retaining meanss.
The present invention mainly comprises framework, its difference with the prior art is: framework is provided with feedway, the side of feedway is provided with star rotating disk and the weighing system that matches with star rotating disk and retaining means, the top of star rotating disk is provided with filling device, described star rotating disk is made up of turntable body and the axis that is connected with turntable body, the surrounding of turntable body is evenly equipped with 6-18 tank body draw-in groove, described tank body draw-in groove is circular arc or square, the side of feedway is provided with weighing system, and star rotating disk is arranged at the top of feedway and weighing system.
Described filling device comprises pre-filled hopper and supplements fills hopper, weighing system is made up of four stations, pre-filled station, weighing station, supplementary filling station and a secondary weighing station respectively, each station is made up of independently weighing system respectively, wherein pre-filled station is corresponding with pre-filled bucket location, and it is corresponding that benefit filling station and benefit fill bucket location.Pre-filled station place is provided with liftable pallet, the below of pallet is provided with up-down vibrating mechanism, lifting and the vibration operating mode of pallet can be controlled, the upper side of pallet is provided with dust collecting fan, the dust kicked up in reinforced process can be siphoned away in time, ensure the clean and tidy of food hygiene, safety and operating environment, reduce the error of filling.
The surrounding of the turntable body of star rotating disk is evenly equipped with 8 circular arc tank body draw-in grooves, and the size of each station of weighing system is corresponding with the size of circular arc tank body draw-in groove respectively.Retaining means is provided with above the side of secondary weighing station.
One end of axis is connected with motor, can be regulated the rotating speed of star rotating disk by motor, and the other end of axis is connected with the center of turntable body, the rounded shape of turntable body, square shape or oblong-shaped.
Feedway is provided with load-transfer device, one end of load-transfer device is input end, the other end is mouth, input end is corresponding with the circular groove of star rotating disk, mouth is corresponding with the circular arc tank body draw-in groove of star rotating disk opposite side, be provided with retaining means at mouth and circular arc tank body draw-in groove junction, described retaining means is made up of with a rotating shaft be connected with support one group of countercheck rod.
A fill process for filling machine, is characterized in that: described fill process comprises the steps: that a, tank body to be entered fill area along feedway, and tank body rotates around axis after snapping in star rotating disk; B, tank body carry out pre-filled material at pre-filled station, then proceed to a weighing station and carry out first time and weigh, detecting sensor record material fill difference after tank body be rotated further to enter to mend and fill station; C, tank body are filled station in benefit and are carried out benefit fill material, and then tank body proceeds to secondary weighing station and again weighs; If it is qualified that d tank body is weighed, then tank body then enters mouth along feedway, the nonconformity if tank body is weighed, retaining means stops that tank body enters feedway, tank body to stay in star rotating disk and is rotated further to enter to mend along star rotating disk and fills station and carry out benefit fill material, so repeatedly, until tank body weigh qualified.
In a step, described star rotating disk is made up of turntable body and the axis that is connected with turntable body, and the surrounding of turntable body is evenly equipped with 6-18 tank body draw-in groove, and tank body snaps in the tank body draw-in groove of star rotating disk; Be provided with pre-filled hopper above pre-filled station, mend above filling station and be provided with benefit filling hopper.
Embodiment 1
Star rotating disk is rounded, the surrounding of turntable body does not all have 8 circular arc tank body draw-in grooves, slack tank is sent to star rotating disk place by feedway, slack tank is just snapped into in the circular arc tank body draw-in groove of star rotating disk, then follower's star rotating disk rotation and rotate, first slack tank carries out first time fill material at pre-filled station, then the station under connecing once is weighed, by the load-bearing of electronic weigher, the weight ratio pair of detecting sensor, if the fill material weight of the weight of tank body and setting has error, then need to mend and fill, then carry out supplementing at next station and fill, finally enter secondary weighing station, as fruit product meets the weight demands of setting, then regard as certified products, tank body enters feedway and exports along mouth, if tank body weight does not reach established standards, then retaining means stops tank body to enter feedway, inferior-quality tank body can only be followed star rotating disk and again be rotated into fill area, carry out again at supplementary filling station, circulation like this, finally feedway could be entered after up to standard until weigh, cause all canned products accurate measurements transported out, substandard products can not be produced.
Embodiment 2
Slack tank enters Photoelectric Detection station through load-transfer device, detects that slack tank arrives, if arrived without slack tank in 5 minutes, machine then enters readiness for action, and star rotating disk stops operating in the standby state, fills and stops.Have tank to arrive and play startup, if slack tank is piled up within a time period, machine can control tank automatically to be stopped, and is exported by the power supply controlling tank facility.What slack tank entered star rotating disk from feedway enters tank station (namely snap in circular arc tank body draw-in groove in), star rotating disk is along pre-filled hopper screw slack tank fill material, the pallet of this station rises and vibrates simultaneously, the dust of ejection can siphon away by dust collecting fan, fill pallet decline return after pausing and vibrate stopping simultaneously, star rotating disk rotates again will have the tank body of material to deliver to a weighing station, once weigh and export the gravimetric value signal weighed up to PLC to station, weight/power ratio value signal and required gravimetric value (manually inputting) contrast by PLC, the result of contrast changes into and controls to export, export and the amount of the fill material of next time is adjusted, if weighed amount value equals required gravimetric value, Charge does not reduce.If weighed amount value is less than required gravimetric value, loading raises (increase).If weighed amount value equals required gravimetric value, Charge is uncomfortable.Consider there are many actual conditions in the middle of actual use at this, give three kinds of modes to pre-filled mode in software: value difference adjusts loading according to direct proportion after converting, be called ratio and follow the tracks of " automatic mode "; Value difference adjusts charging quantity apart from contrast according to the increase and decrease amount specified, is called " fine setting pattern "; Ignore value difference distance, loading is not adjusted, be called " quantitative model ".Tank body is after carrying out benefit filling, enter secondary weighing station, as fruit product meets the weight demands of setting, then regard as certified products, tank body enters feedway and exports along mouth, if tank body weight does not reach established standards, then retaining means stops tank body to enter feedway, inferior-quality tank body can only be followed star rotating disk and again be rotated into fill area, carry out again at supplementary filling station, so circulate, until weigh up to standard after finally could enter feedway, cause all canned products accurate measurements transported out, can not substandard products be produced.

Claims (9)

1. a filling machine, it mainly comprises framework, it is characterized in that: framework is provided with feedway, the side of feedway is provided with star rotating disk and the weighing system that matches with star rotating disk and retaining means, the top of star rotating disk is provided with filling device, described star rotating disk is made up of turntable body and the axis that is connected with turntable body, the surrounding of turntable body is evenly equipped with 6-18 tank body draw-in groove, the side of feedway is provided with weighing system, and star rotating disk is arranged at the top of feedway and weighing system.
2. a kind of filling machine according to claim 1, it is characterized in that: described filling device comprises pre-filled hopper and supplements fills hopper, weighing system is made up of four stations, pre-filled station, weighing station, supplementary filling station and a secondary weighing station respectively, each station is made up of independently weighing system respectively, wherein pre-filled station is corresponding with pre-filled bucket location, and it is corresponding that benefit filling station and benefit fill bucket location.
3. a kind of filling machine according to claim 2, is characterized in that: the surrounding of the turntable body of star rotating disk is evenly equipped with 8 circular arc tank body draw-in grooves, and the size of each station of weighing system is corresponding with the size of circular groove respectively.
4. a kind of filling machine according to claim 1, it is characterized in that: one end of axis is connected with motor, the other end of axis is connected with the center of turntable body, the rounded shape of turntable body, square shape or oblong-shaped.
5. a kind of filling machine according to claim 1, is characterized in that: feedway is provided with load-transfer device, and one end of load-transfer device is input end, and the other end is mouth.
6. a kind of filling machine according to claim 2, is characterized in that: be provided with substandard products blocking mechanism above the side of secondary weighing station.
7. a fill process for filling machine, is characterized in that: described fill process comprises the steps: that a, tank body to be entered fill area along feedway, and tank body rotates around axis after snapping in star rotating disk; B, tank body carry out pre-filled material at pre-filled station, then proceed to a weighing station and carry out first time and weigh, detecting sensor record material fill difference after tank body be rotated further to enter to mend and fill station; C, tank body are filled station in benefit and are carried out benefit fill material, and then tank body proceeds to secondary weighing station and again weighs; If it is qualified that d tank body is weighed, then tank body then enters mouth along feedway, the nonconformity if tank body is weighed, retaining means stops that tank body enters feedway, tank body to stay in star rotating disk and is rotated further to enter to mend along star rotating disk and fills station and carry out benefit fill material, so repeatedly, until tank body weigh qualified.
8. the fill process of a kind of filling machine according to claim 7, it is characterized in that: in a step, described star rotating disk is made up of turntable body and the axis that is connected with turntable body, and the surrounding of turntable body is evenly equipped with 6-18 tank body draw-in groove, and tank body snaps in the tank body draw-in groove of star rotating disk.
9. the fill process of a kind of filling machine according to claim 7, is characterized in that: be provided with pre-filled hopper above pre-filled station, mends to fill above station to be provided with benefit filling hopper.
CN201410387611.6A 2014-08-08 2014-08-08 A kind of filling machine and its fill process Active CN105197263B (en)

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Application Number Priority Date Filing Date Title
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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106143963A (en) * 2016-08-26 2016-11-23 江苏创新包装科技有限公司 A kind of double metering bucket type automatic valve port packager
CN107310797A (en) * 2017-08-07 2017-11-03 益阳益润电子有限公司 Capacitor sorting, detection, counting, packaging system
CN107521734A (en) * 2017-09-25 2017-12-29 郑州奥特包装设备有限公司 Double-end powder linear packaging machine with out-of-tolerance rejection function
CN107618713A (en) * 2016-07-14 2018-01-23 中山天业智能装备科技有限公司 A kind of filling packaging production system of weighing based on remote control
CN109879226A (en) * 2019-03-20 2019-06-14 珠海建峰化工产品有限公司 A kind of chemical products automatic weighing bottle filling device
CN110433078A (en) * 2018-05-02 2019-11-12 深圳市卫邦科技有限公司 A kind of drug suction method and the robot that makes up a prescription based on the robot that makes up a prescription
CN110525704A (en) * 2019-08-31 2019-12-03 上海仅上包装设备有限公司 A kind of double metering head high-precision filling machines
CN110835080A (en) * 2019-11-07 2020-02-25 董吉 Liquid medicine filling equipment for dermatology
CN111744432A (en) * 2020-08-06 2020-10-09 西北民族大学 Hydrogel preparation system and method
CN112498857A (en) * 2020-12-01 2021-03-16 安徽全康药业有限公司 L-carnitine capsule processing is with canning device with disinfection mechanism
CN112661087A (en) * 2020-12-25 2021-04-16 南京恒昌包装机械有限公司 Liquid filling processing equipment
CN114655515A (en) * 2022-02-16 2022-06-24 赵成峰 Loading system and loading method for food package
CN115924230A (en) * 2023-02-27 2023-04-07 山东省食品药品检验研究院 Food detection packaging equipment
CN117228031A (en) * 2023-11-15 2023-12-15 秦皇岛三农现代化机械设备有限公司 Rotary material feeding metering device

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CN102991734A (en) * 2013-01-23 2013-03-27 江苏汤姆包装机械有限公司 Full-automatic packaging machine
CN103466145A (en) * 2013-09-06 2013-12-25 四川宜宾岷江机械制造有限责任公司 High-speed double-station-rechecking-type weighing quantifying filling machine

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EP0736455A2 (en) * 1995-04-07 1996-10-09 Optima-Maschinenfabrik Dr. Bühler GmbH & Co. Device and method for filling containers
JPH11183241A (en) * 1997-12-25 1999-07-09 Ajinomoto Co Inc Device for filling powder into container
CN102923329A (en) * 2011-08-12 2013-02-13 东洋自动机株式会社 Packaging device and method of a packaged object
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Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107618713A (en) * 2016-07-14 2018-01-23 中山天业智能装备科技有限公司 A kind of filling packaging production system of weighing based on remote control
CN106143963A (en) * 2016-08-26 2016-11-23 江苏创新包装科技有限公司 A kind of double metering bucket type automatic valve port packager
CN107310797A (en) * 2017-08-07 2017-11-03 益阳益润电子有限公司 Capacitor sorting, detection, counting, packaging system
CN107521734A (en) * 2017-09-25 2017-12-29 郑州奥特包装设备有限公司 Double-end powder linear packaging machine with out-of-tolerance rejection function
CN110433078A (en) * 2018-05-02 2019-11-12 深圳市卫邦科技有限公司 A kind of drug suction method and the robot that makes up a prescription based on the robot that makes up a prescription
CN109879226A (en) * 2019-03-20 2019-06-14 珠海建峰化工产品有限公司 A kind of chemical products automatic weighing bottle filling device
CN110525704A (en) * 2019-08-31 2019-12-03 上海仅上包装设备有限公司 A kind of double metering head high-precision filling machines
CN110835080B (en) * 2019-11-07 2021-04-13 西安交通大学医学院第二附属医院 Liquid medicine filling equipment for dermatology
CN110835080A (en) * 2019-11-07 2020-02-25 董吉 Liquid medicine filling equipment for dermatology
CN111744432A (en) * 2020-08-06 2020-10-09 西北民族大学 Hydrogel preparation system and method
CN112498857A (en) * 2020-12-01 2021-03-16 安徽全康药业有限公司 L-carnitine capsule processing is with canning device with disinfection mechanism
CN112498857B (en) * 2020-12-01 2022-03-25 安徽全康药业有限公司 L-carnitine capsule processing is with canning device with disinfection mechanism
CN112661087A (en) * 2020-12-25 2021-04-16 南京恒昌包装机械有限公司 Liquid filling processing equipment
CN114655515A (en) * 2022-02-16 2022-06-24 赵成峰 Loading system and loading method for food package
CN114655515B (en) * 2022-02-16 2023-08-22 黄山华屹新材料技术有限公司 Loading system and loading method for food packaging
CN115924230A (en) * 2023-02-27 2023-04-07 山东省食品药品检验研究院 Food detection packaging equipment
CN115924230B (en) * 2023-02-27 2023-05-12 山东省食品药品检验研究院 Food detection packaging equipment
CN117228031A (en) * 2023-11-15 2023-12-15 秦皇岛三农现代化机械设备有限公司 Rotary material feeding metering device
CN117228031B (en) * 2023-11-15 2024-01-26 秦皇岛三农现代化机械设备有限公司 Rotary material feeding metering device

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