CN105196582A - Environment-friendly brush structure during tire molding - Google Patents

Environment-friendly brush structure during tire molding Download PDF

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Publication number
CN105196582A
CN105196582A CN201510663195.2A CN201510663195A CN105196582A CN 105196582 A CN105196582 A CN 105196582A CN 201510663195 A CN201510663195 A CN 201510663195A CN 105196582 A CN105196582 A CN 105196582A
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China
Prior art keywords
brush
solvent naphtha
environment
brushing tool
bottle
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CN201510663195.2A
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Chinese (zh)
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CN105196582B (en
Inventor
朱健鹏
张洪学
刘宇艳
赵江华
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Jiangsu General Science Technology Co Ltd
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Jiangsu General Science Technology Co Ltd
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Priority to CN201510663195.2A priority Critical patent/CN105196582B/en
Publication of CN105196582A publication Critical patent/CN105196582A/en
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Abstract

The invention relates to an environment-friendly brush structure during tire molding. The brush structure comprises a solvent naphtha bottle. The brush structure is characterized in that a brush head is fixedly arranged at a bottleneck of the solvent naphtha bottle; a conduit is arranged on the brush head and extends into the solvent naphtha bottle; a brush head cover covers the brush head; the bottleneck of the solvent naphtha bottle is fixed with the brush head through screws; a plane is arranged on one side wall of the solvent naphtha bottle; a first magnet block is arranged on the plane; the solvent naphtha bottle is fixed on an operation bracket through the first magnet block on the plane; the plane on the lateral wall of the solvent naphtha bottle is rectangular; the edge of the upper part of the brush head cover is in an arc form; and a second magnet block is arranged at the top of the brush head cover. According to the environment-friendly brush structure, volatilization waste of the solvent naphtha can be reduced; the problem of serious volatilization is solved; the workshop operation environment is improved; and meanwhile, the production efficiency is improved.

Description

Environment-friendly type brushing tool structure during tire building
Technical field
The present invention relates to environment-friendly type brushing tool structure during a kind of tire building.
Background technology
The manufacture process of tire is mainly divided into the extrusion (calendering) of mixing, each parts of sizing material, parts-moulding and sulfidation.In forming process, in order to make each parts sizing material have certain viscosity, on the contact surface of different parts, usually smear No. 120 solvent naphthas.No. 120 solvent naphtha boiling points are between 80 DEG C-120 DEG C, and under room temperature, volatilization is serious.If the solvent naphtha component contained in air reaches certain proportion, form explosive mixture, meet naked light and blast, serious production accident can be caused.Meanwhile, No. 120 solvent naphtha toxicity are larger.Acute poisoning has numb effect to nervous centralis.Calomel poisoning symptom has dizziness, headache, Nausea and vomiting, instability of gait, can with toxic neuropathy and chemical pneumonia, and toxic psychosis appears in some patients, being splashed into intraocular can cause eye mask to fester, bore a hole, even blind, skin contact causes acute contact dermatitis, even burns; There is harm to environment simultaneously, can pollute air.Operative employee is chronically exposed in the air of high concentration solvent oil content, the splashing of solvent naphtha, low, suck and very easily health caused damage.In addition, solvent naphtha series products holds at high price in recent years, if evaporated in a large number in air, causes serious waste, adds the manufacturing cost of tire to a certain extent.
Current most tire producer mainly adopts common brushing tool (hairbrush) to dip solvent naphtha in solvent oil drum, is then applied to sizing material surface.Mainly there is following problem in this kind of method: (1) is made up of hair or plastic wire due to hairbrush, and during use, solvent naphtha volatilization is serious; (2) after common brushing tool dips solvent naphtha, directly smear on sizing material, therefore applying amount is uncontrollable, easily occurs the trickling of solvent naphtha, causes waste; (3) hairbrush needs by manually taking above sizing material parts after dipping solvent naphtha, about 1 meter-1.5 meters of displacement (about 1-2 second), this process has a large amount of solvent naphtha and drops onto on ground and machine, not only cause waste, the solvent naphtha evaporate in air damages operative employee's health, and solvent naphtha is comparatively large to the corrosivity of machine, reduce forming machine service life; (4) because hairbrush is arbitrarily placed, often there is pollutant to be attached to surface, if pollutant is applied to sizing material surface, finally can forms bubble in finished product tire, become waste product, bring about great losses; (5) conveniently brushing tool dips solvent naphtha, and solvent naphtha storing barrel opening is comparatively large, and this also causes a large amount of solvent naphtha to evaporate in air; (6) common brushing tool is used often to cause sizing material surface smear solvent naphtha uneven.As can be seen here, the waste of solvent naphtha causes primarily of the volatilization of solvent oil drum solvent naphtha liquid level, brush drippage solvent naphtha.The two be reduced to minimum, can significantly reduce solvent naphtha use amount, cut the waste, reduce manufacturing cost, also improve plant operations environment, protection operative employee is physically and mentally healthy; Also reduce the potential safety hazard in workshop simultaneously.
The use of environment-friendly type brushing tool significantly can reduce the volatile quantity of solvent naphtha, but due to environment-friendly type brushing tool be finished after need with brush lid cover brush, need brush lid to take down in use.This process means that operative employee needs two hands to take simultaneously when carrying out solvent naphtha and smearing, and brush lid takes off, takes the continuity that can affect whole process.Often there is the situation that brushing tool is separated with brush lid, brush losing of cover, brushing tool are disorderly put.Solvent naphtha is built in solvent oil bottle by environment-friendly type brushing tool in addition, and solvent oil bottle center of gravity is higher, if operative employee arbitrarily puts, knocks over, cause the leakage of solvent naphtha after easily placing.In tire building process, each procedure connection is tight, therefore, solve the fixed placement problem of brushing tool and develop the advantage that simple using method can play environment-friendly type brushing tool, the flow process of smearing solvent naphtha can be simplified again, significantly enhance productivity, raise the management level.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, environment-friendly type brushing tool structure during a kind of tire building is provided, reduce the volatilization waste of solvent naphtha, solve volatilization serious problems, improve plant working environment, enhance productivity simultaneously.
According to technical scheme provided by the invention, environment-friendly type brushing tool structure during described tire building, comprises solvent oil bottle, it is characterized in that: be fixedly installed brush at the bottleneck of described solvent oil bottle, brush arranges conduit, and it is inner that conduit stretches into solvent oil bottle, and brush upper cover establishes brush lid.
Further, the bottleneck of described solvent oil bottle and brush are fixed by taenidium.
Further, be plane, arrange the first magnet piece in this plane at a sidewall of described solvent oil bottle, solvent oil bottle is fixed on operation support by the first magnet piece in this plane.
Further, the plane of described solvent oil bottle sidewall is rectangle.
Further, described brush lid top edge is curved.
Further, described brush tops is provided with the second magnet piece.
The present invention compared with prior art, has the following advantages:
(1) brushing tool structure of the present invention is different from conventional hairbrush brushing tool, and in use solvent naphtha is by the volatilization phenomenon of fine fiber surface to substantially avoided common brushing tool, and the setting of brush lid it also avoid the volatilization of the solvent naphtha in brushing tool put procedure;
(2) the solvent naphtha applying amount of environment-friendly type brushing tool structure of the present invention is directed into brush on by solvent naphtha by conduit by the artificial mode to the pressurization of solvent oil bottle, and therefore applying amount is controlled; Can carry out appropriateness according to compound viscosity time shaping to smear, what avoid common brushing tool excessively smears the phenomenon causing trickling waste;
(3) manually solvent naphtha is smeared to solvent oil bottle pressuring method, avoid after common brushing tool dips solvent naphtha in moving process, drip the wasting phenomenon caused, avoid the corrosion to machine simultaneously;
(4) due to the protection of brush lid, avoid the attachment of pollutant in use, put procedure, reduce the bubble rate of finished tire, improve the quality of tire;
(5) solvent oil bottle is connected with brush, avoids solvent naphtha volatilization wasting phenomenon in solvent oil drum in the past;
(6) because brush is planar structure, be different from the filament on hairbrush, therefore can smear solvent naphtha more uniformly on sizing material surface;
(7) Magnet design that solvent oil bottle and brush cover can make brushing tool be fixed to after being finished on operation support, prevents operative employee from operationally brushing tool is knocked over the solvent naphtha leakage phenomenon caused;
(8) planar design of solvent oil bottle side and brush lid edge cambered design improve fixing after stability and the convenience of operation;
(9) brushing tool structure of the present invention can simplify the use flow process of environment-friendly type brushing tool greatly by " one-step method " operation, and operative employee only needs single hand in seconds just can complete to get lid, smear, upper cover, the flow process such as to fix;
(10) can " one-step method " be passed through when brushing tool structure of the present invention smears solvent naphtha, stop operative employee and arbitrarily used that the brushing tool that causes disorderly is put, Loss, improve the standardized management level of whole tyre forming process.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of brushing tool structure of the present invention.
Fig. 2 is the decomposing state schematic diagram of brushing tool structure of the present invention.
Fig. 3 is the structural representation of described solvent oil bottle.
Fig. 4 is the structural representation of described brush lid.
Fig. 5 is the schematic diagram that brushing tool structure is fixed with operation support.
Fig. 6 is that one-step method is taken the operation chart of brushing tool.
Fig. 7 is the operation chart of one-step method playback brushing tool.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the invention will be further described.
As shown in Figure 1 and Figure 2, environment-friendly type brushing tool structure during tire building of the present invention, comprises solvent oil bottle 4, at the bottleneck of solvent oil bottle 4, brush 1 is set by taenidium, brush 1 is arranged conduit 3, it is inner that conduit 3 stretches into solvent oil bottle 4, and brush 1 upper cover establishes brush lid 2.Solvent naphtha is poured into solvent oil bottle 4, brush lid 2 of screwing on during use; When smearing solvent naphtha, brushing tool being inverted, by solvent naphtha being directed at brush 2 by conduit 3 to the extruding of solvent oil bottle 4, smearing; Extruding dynamics can judge according to the size of actual sizing material and viscosity, by staff, the dynamics that solvent oil bottle 4 is exerted pressure is controlled to the applying amount of solvent naphtha, avoids waste.
Generally brush 1 length is 5 centimetres, and wide is 3 centimetres, and height is 2 centimetres, also can carry out personalized designs according to the size of different types of tyres time shaping.The volume capacity of solvent oil bottle 4 is 500mL, also can according to tire different size time shaping, and the situation of the different use amount of solvent naphtha carries out personalized designs.
As shown in Figure 3, be rectangle plane at a sidewall of described solvent oil bottle 4, first magnet piece 5 is set in the corner of this rectangle plane, solvent oil bottle 4 can be fixed on operation support by the first magnet piece 5 on rectangle plane, brushing tool and the contact area operating support is increased by the rectangle plane on solvent oil bottle 4, increase constant intensity, solvent stability oil bottle 4.
As shown in Figure 4, described brush lid 2 top edge is curved; During use, brush lid 2 can curved edge be that fulcrum carries out 90 ° of upsets, makes operation more convenient comfortable, plays the effect of protection brush lid 2.Described brush lid 2 top is provided with the second magnet piece 6, brush lid 2 in use can be fixed on operation support.
As shown in Figure 5, environment-friendly type brushing tool is fixed on operation support by the first magnet piece 5 on solvent oil bottle 4, and convenient operation work is taken and is finished rear unified placement.
As shown in Figure 6, one-step method is taken the method for operating of brushing tool: the first step, holds brushing tool, with brush lid camber edge for fulcrum, upwards mentions brushing tool; Second step, hold brushing tool with operation support in 90 ° after, guarantee that brush lid is fixed on support by brush tops magnet; 3rd step, after skull to be brushed is fixing, extracts brushing tool out; 4th step, brushing tool is separated with brush lid, carries out smearing of solvent naphtha.
As shown in Figure 7, the operation side of one-step method playback brushing tool: the first step, solvent naphtha is smeared end, and now brushing tool and brush lid are in released state, and brush lid is fixed on operation support before use; Second step, aims at brush lid and inserts by brushing tool; 3rd step, makes brush lid and brushing tool fit closely; 4th step, with brush lid curved edge for fulcrum, is rotated down 90 °, finally makes solvent bottle be close to operation support, utilizes the small magnet on solvent bottle to fix whole brushing tool.
Brush and the set of solvent oil bottle are integrated by environment-friendly type brushing tool structure of the present invention, the solvent naphtha occurred when avoiding the two separation volatilizees in a large number, drip phenomenon, facts have proved that this brushing tool significantly can reduce workshop solvent naphtha use amount about 1/3rd, ensure that shop safety, improve shopwork environment, and improve tire qualification rate.In addition, solvent bottle rectangular surfaces designs, sets up the design such as magnet piece, brush lid edge arc, can by the advantage adopting " one-step method " namely to play environment-friendly type brushing tool, the flow process of smearing solvent naphtha can be simplified again, significantly enhance productivity, improve standardized administration level, be a canonical form method of operating easy to learn, can promote the use of in workshop.

Claims (6)

1. an environment-friendly type brushing tool structure during tire building, comprise solvent oil bottle (4), it is characterized in that: be fixedly installed brush (1) at the bottleneck of described solvent oil bottle (4), brush (1) is arranged conduit (3), it is inner that conduit (3) stretches into solvent oil bottle (4), and brush (1) upper cover establishes brush lid (2).
2. environment-friendly type brushing tool structure during tire building as claimed in claim 1, is characterized in that: bottleneck and the brush (1) of described solvent oil bottle (4) are fixed by taenidium.
3. environment-friendly type brushing tool structure during tire building as claimed in claim 1, it is characterized in that: be plane at a sidewall of described solvent oil bottle (4), arrange the first magnet piece (5) in this plane, solvent oil bottle (4) is fixed on operation support by the first magnet piece (5) in this plane.
4. environment-friendly type brushing tool structure during tire building as claimed in claim 3, is characterized in that: the plane of described solvent oil bottle (4) sidewall is rectangle.
5. environment-friendly type brushing tool structure during tire building as claimed in claim 1, is characterized in that: described brush lid (2) top edge is curved.
6. environment-friendly type brushing tool structure during tire building as claimed in claim 1, is characterized in that: described brush lid (2) top is provided with the second magnet piece (6).
CN201510663195.2A 2015-10-14 2015-10-14 Environment-friendly type brushing tool structure when tire building Active CN105196582B (en)

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CN201510663195.2A CN105196582B (en) 2015-10-14 2015-10-14 Environment-friendly type brushing tool structure when tire building

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Application Number Priority Date Filing Date Title
CN201510663195.2A CN105196582B (en) 2015-10-14 2015-10-14 Environment-friendly type brushing tool structure when tire building

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CN105196582B CN105196582B (en) 2018-11-09

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2284539Y (en) * 1997-01-28 1998-06-24 陈国祥 Brush with container having handling substance
CN101601536A (en) * 2009-05-13 2009-12-16 孔赟荣 Extrusion-type automatic paint injection paintbrush
CN201895853U (en) * 2010-12-13 2011-07-13 厦门市台亚塑胶有限公司 Glue bottle
CN103504786A (en) * 2012-06-17 2014-01-15 曾广俊 Fast oil brush
CN103565098A (en) * 2013-01-16 2014-02-12 浙江吉利汽车有限公司 Integrated smearing device special for base coat of automotive windscreen
CN203505896U (en) * 2013-11-07 2014-04-02 宁波厨聚厨房科技有限公司 Oil brush and bottle set
CN104709149A (en) * 2013-12-16 2015-06-17 西安申科电子研究所 Vacuum flask special for car

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2284539Y (en) * 1997-01-28 1998-06-24 陈国祥 Brush with container having handling substance
CN101601536A (en) * 2009-05-13 2009-12-16 孔赟荣 Extrusion-type automatic paint injection paintbrush
CN201895853U (en) * 2010-12-13 2011-07-13 厦门市台亚塑胶有限公司 Glue bottle
CN103504786A (en) * 2012-06-17 2014-01-15 曾广俊 Fast oil brush
CN103565098A (en) * 2013-01-16 2014-02-12 浙江吉利汽车有限公司 Integrated smearing device special for base coat of automotive windscreen
CN203505896U (en) * 2013-11-07 2014-04-02 宁波厨聚厨房科技有限公司 Oil brush and bottle set
CN104709149A (en) * 2013-12-16 2015-06-17 西安申科电子研究所 Vacuum flask special for car

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