CN105195424B - A kind of centrifugal screen type grain separating machine - Google Patents

A kind of centrifugal screen type grain separating machine Download PDF

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Publication number
CN105195424B
CN105195424B CN201510626587.1A CN201510626587A CN105195424B CN 105195424 B CN105195424 B CN 105195424B CN 201510626587 A CN201510626587 A CN 201510626587A CN 105195424 B CN105195424 B CN 105195424B
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China
Prior art keywords
grain
sieve
centrifugal
screen type
separating machine
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Expired - Fee Related
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CN201510626587.1A
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Chinese (zh)
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CN105195424A (en
Inventor
卢存光
孙松国
孙祥国
邹国兵
杨川
高国庆
吴大兴
于全忠
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Sichuan Jinrun Zhonghong Technology Co Ltd
SICHUAN TAIWO AGRICULTURE TECHNOLOGY Co Ltd
Original Assignee
Sichuan Jinrun Zhonghong Technology Co Ltd
SICHUAN TAIWO AGRICULTURE TECHNOLOGY Co Ltd
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Priority to CN201510626587.1A priority Critical patent/CN105195424B/en
Publication of CN105195424A publication Critical patent/CN105195424A/en
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Publication of CN105195424B publication Critical patent/CN105195424B/en
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Abstract

The present invention provides a kind of centrifugal screen type grain separating machines, belong to agricultural mechanical technology and field of fertilizer production.It is mainly used for more efficiently solving particle separation problem, improves ratio of briquetting and reduces pollution.Including rack, vertical machine, wherein driving shaft and driving pulley are coupled with motor shaft assembling for same component, driven pulley, centrifugal turntable, cone slips platform and is coupled with driven shaft assembling for same component, driving pulley and driven pulley form V belt translation with endless belt, driven shaft and thereon part are all located at the lower part that herringbone slips the inside of ridge, two pieces curved baffle be located at herringbone slip ridge lower outside two took up grain sieve top, centrifugal turntable is mounted on the lower end of driven shaft and was located at the lower part of the inside of grain sieve, grain sieve is crossed mounted on the top of the inside of grain collector and is looped around the periphery of centrifugal turntable, cone slips platform on the bottom of centrifugal turntable, the top of grain collector was looped around the periphery of grain sieve.It is mainly used for the granulation of compound fertilizer.

Description

A kind of centrifugal screen type grain separating machine
Technical field:
The invention belongs to agricultural machinery technological fields, more particularly to mechanical pelleting technical field.
Technical background:
In agricultural production, compound fertilizer is applied in farmland extensively, promotes crop growth.Compound fertilizer is using Before, it needs to mix various powders shape chemical fertilizer, with granulating technique, mixed powder is prepared into the particle of certain size, with This state is applied in farmland.As level of farming mechanization is continuously improved, many areas are applied using mechanized equipment Fertilizer requires also to be continuously improved to compound fertilizer granules size.Leading indicator is:Particle will have some strength and density, particle size Control errors are within 5% etc. between controlling stringent, varying particle size, therefore propose increasingly higher demands to granulating technique.
Two pairs of rollers extruding granulation equipment is widely used in chemical fertilizer production.The equipment is divided into hot Granulation Equipments and cold Granulation Equipments Two types.Hot Granulation Equipments is the extrusion forming into mold after powder is heated.And cold Granulation Equipments is without adding powder The powder mixed is directly input to extrusion forming in mold by heat.Due to hot Granulation Equipments need by the use of large-sized boiler as heat Source, and steam coal will generation environment pollution.Boiler, which is built, at present needs stringent examination & approval, the heavy construction being badly in need of except country Outside, general area does not allow to build boiler.So hot granulating technique development is restricted.And two pairs of rollers squeeze cold granulating technique, into Mainstream technology for composite heat transfer.This method is divided into the realization of two steps:
The first step:Between chemical fertilizer powder is input to two rolls reversely rotated at the same speed with scroll feeder, to edging It is pressed into certain size and intensity, the sheet-like particle connector for thering are several particles to link together.
Second step:It is with the grain separating machine below roll that these sheet-like particle connectors are broken apart for the single of dispersion Particle.
The commercial particulate seperator of second step is completed at present generally using " mace " structure, and sheet-like particle connector enters Between two " maces " reversely rotated at the same speed, it is desirable to the latter by coupling part between particle i.e. material thinnest part It interrupts, sheet-like particle connector is separated into individual particle.
However this grain separating machine for being commonly called as " mace " structure is ineffective, has the following problems:By sheet-like particle Connector is broken apart into individual particle, needs certain power.Due to each sheet-like particle connector, the numbers of particles of connection is not Together, so needing the size of broken power also different.The particle of sheet-like particle connector connection is more, and the crushing force needed is larger When, if crushing force is less than normal, sheet-like particle connector cannot detach;And the particle of sheet-like particle connector connection is less, needs Crushing force it is smaller when, if crushing force is bigger than normal to break the particles down into powder.And this grain separating machine, crushing force is can not With adjusting.In order to ensure to crush, it has to its crushing force are designed higher, therefore caused in sheet-like particle connector very More particles have been broken into powder again when being detached.So the ratio of briquetting of separation particle is not high.Practice have shown that;It is used in cold granulation The broken apart method of " mace " structure, grain forming rate generally only has 40-60% or so, and 40-60% or so is still Powder must be granulated again.Environment is seriously polluted in the presence of a large amount of powder, and pole is unfavorable for the health of operating personnel.Particle discretely-formed Rate is low, wastes mass energy and manual labor.In short, the presently commercially available common grain separating machine for being commonly called as " mace " structure, The concrete condition adjustment crushing force of sheet-like particle connector cannot be directed to, causes ratio of briquetting is low to be attached to pollution.
The present invention proposes a kind of novel particle separator structure, to improve the broken apart Cheng Dan of sheet-like particle connector The ratio of briquetting of a particle and reduce pollution.
Invention content:
The object of the present invention is to provide a kind of centrifugal screen type grain separating machines, it can efficiently solve and connect sheet-like particle Body it is broken apart into individual particle the problem of.
The purpose of the present invention is what is realized by following technical characteristic:A kind of centrifugal screen type grain separating machine, including machine Frame, vertical machine, driving shaft, driving pulley and its endless belt, wherein driving shaft and driving pulley are coupled with motor shaft assembling Same component, it is same component that driven pulley, centrifugal turntable, cone, which slip the assembling of platform and driven shaft and be coupled, driving pulley and from Movable belt pulley forms V belt translation with endless belt, and driven shaft and thereon part are all located at the lower part that herringbone slips the inside of ridge, two pieces Curved baffle, which is located at herringbone and slips the lower outside two of ridge, took up the top of grain sieve, and the lower end of driven shaft is equipped with centrifugal turntable simultaneously Positioned at the lower part for the inside for crossing grain sieve, the periphery that grain sieves the top for the inside for being located at grain collector and is looped around centrifugal turntable is crossed, circle Taper slips platform on the bottom of centrifugal turntable, and the top of grain collector was looped around the periphery of grain sieve, crosses dressing sieve and is located at grain collector Lower part.
The shell of the vertical machine, the axis of driving shaft, the axis of driven shaft, herringbone slip ridge, curved baffle, cross grain Sieve and grain collector cross dressing sieve and grain collector fixed connection all with rack fixed connection.
Centre-to-centre spacing between the driving pulley and driven pulley is one to six times of the sum of two pulley diameters.
The centrifugal turntable is located at the lower end of driven shaft, the lower section of driven pulley and the inside for crossing grain sieve with suspension type structure Lower part.
Between the busbar and horizontal plane of the disk of the centrifugal turntable folder acute angle be 0 ° to 60 °.
The cone slip between the busbar and horizontal plane of the conical surface of platform the acute angle of folder be 10 ° to 70 °.
The herringbone slips the top of ridge as Bilateral Symmetry skewback, between two skewback and horizontal plane folder it is sharp Angle is 20 ° to 80 °, and lower part is Bilateral Symmetry vertical plate, which is located at the outside both sides of driven pulley and endless belt.
The grain wire screen of crossing expires sieve pore, surrounds cylindrical surface, and the top edge line on the cylindrical surface is higher than the outer edge of centrifugal turntable Line 50mm to 400mm, lower edge line are less than the outer edge line 3mm to 300mm of centrifugal turntable.
The top of the grain collector be looped around grain sieve periphery, lower part be tilting empty cylinder, the bottom surface of the sky cylinder with Folded acute angle is 20 ° to 70 ° between horizontal plane.
The downside crossed dressing sieve and be fixed on the empty cylinder of grain collector lower part.
The present invention compared with prior art the advantages of and effect:
1st, the rotating speed of regulation motor as needed, that is, adjust centrifugal turntable and rotated with optimum speed, it can arbitrarily adjust The size of the lateral velocity in the arrow D directions that sheet-like particle connector obtains is saved, so as to adjust it with crossing the impact force of grain sieve i.e. The size of crushing force.Bonding strength between different types of chemical fertilizer granule is different, and the size of required crushing force is also different. Material thinnest part disconnects between the size of above-mentioned crushing force just makes each particle, forms individual particle, avoids excessive impact power Particle is made also to be broken, therefore grain forming rate is greatly improved.
2nd, centrifugal turntable is adjusted as described above to rotate with optimum speed, can realize the balance of charging and discharging;Also it is advantageous In improving ratio of briquetting, it is finally reached 85-95%.(different types of chemical fertilizer raw material ratio of briquetting difference)
3rd, grain sieve is crossed using the best sieve pore of size, and it is all individual particle to make product, and size uniform is consistent.
4th, used dressing sieve detaches particle with remaining fine powder along band in this procedure.
5th, herringbone slip ridge, curved baffle and grain collector not only have above-mentioned help sheet-like particle connector be separated into it is single The function of particle, and have the function of to protect transmission system, realize closing production.
6th, productivity is high, 15-20 kilograms of chemical fertilizer granule of production per minute.
Description of the drawings
Fig. 1 is the front view of the present invention
Fig. 2 is the vertical view of the present invention
Fig. 3 is the right view of the present invention
Embodiment
The present invention is described further below by attached drawing.The course of work summary of this centrifugal screen type grain separating machine It is as follows:
First, vertical machine 1 is driven by driving shaft 2, driving pulley 3, endless belt 4, driven pulley 7 and driven shaft 6 and centrifuged Turntable 11 is rotated in fixed axis with angular velocity omega.
2nd, a upper procedure is extruded from rolling, and the sheet-like particle connector of size unevenness is continuously under freedom It falls, a portion is fallen with arrow B directions and slipped on ridge 5 in herringbone, after gliding along the Bilateral Symmetry skewback of the latter, then is erected It is fallen on centrifugal turntable 11 under straight;Another part with arrow C directions it is direct under fall on centrifugal turntable 11.Most of sheet-like particle Rotation axis of the drop point of connector apart from driven shaft 6 is not too near;And the drop point distance of small part sheet-like particle connector from The rotation axis of moving axis 6 is close, and the conical surface that platform 12 can be slipped along cone spreads downslide.This guarantees whole sheet-like particles companies After junctor is fallen in the disk of centrifugal turntable 11, the sufficiently large position of the radius of gyration can be reached.Curved baffle 8 constrains sheet Particle connector is fallen within centrifugal turntable 11, without diverging.
3rd, since centrifugal turntable 11 is rotated in fixed axis with angular velocity omega, thus each piece of sheet-like particle connector reaches During the sufficiently large position of the disk upper rotary radius of centrifugal turntable 11, the lateral velocity in arrow D directions can be all obtained immediately, with this Speed crosses 9 flight of grain sieve towards its periphery, collides with the sieve of the latter, material is most thin between impact force makes each particle Place disconnects, and forms the sieve pore that the more uniform individual particle of dispersion, size passes over grain sieve 9.
4th, the above-mentioned individual particle formed pass over grain sieve 9 sieve pore after, with the lateral velocity of reduction towards receive grain The inner wall on the top of bucket 10 continues to fly, and encounters the blocking of the latter, is fallen with the direction of arrow E.
5th, the above-mentioned individual particle formed is fallen with the direction of arrow E, encounters the bottom of the empty cylinder of 10 lower part of grain collector Face, it is oblique slippery to the empty cylinder end with the direction of arrow F along the latter, then finished product conveying broadband is dropped down onto with the side of arrow H On.During the upside that the fine powder that is mixed in individual particle is slippery to arrive dressing sieve 13, fallen with the direction of arrow G, after so detaching A upper procedure is returned to be granulated again.
6th, it by the consistent individual particle of the size uniform of acquisition, is fitted into packaging bag and dispatches from the factory.
7th, by above-mentioned steps, the sheet-like particle connector of 100 kilograms of size unevenness from a upper procedure, about 5 After minute, it is separated into 91 kilograms of consistent individual particles uniform in size and 9 kilograms of fine powders.Obtain ratio of briquetting 91%.
In conclusion the present invention be not only able to increase substantially sheet-like particle connector is broken apart into individual particle Ratio of briquetting, and equipment life can be obviously prolonged, reduce dust, environmental protection, greatly facilitate the health of operator.

Claims (8)

1. a kind of centrifugal screen type grain separating machine, including rack (0), vertical machine (1), driving shaft (2), driving pulley (3) and Its endless belt (4), wherein driving shaft (2) and driving pulley (3) are coupled with motor shaft assembling for same component, driving pulley (3) V belt translation is formed with driven pulley (7) and endless belt (4), it is characterised in that:Driven pulley (7), centrifugal turntable (11), cone It is same component to slip platform (12) with driven shaft (6) assembling to be coupled, and two pieces curved baffle (8) slips the lower part of ridge (5) positioned at herringbone The top of grain sieve (9) was taken up in outside two, and driven shaft (6) and driven pulley (7) slip the inside of ridge (5) positioned at herringbone, driven The lower end of axis (6) is equipped with centrifugal turntable (11) and was located at the lower part of the inside of grain sieve (9), crosses grain sieve (9) and is located at grain collector (10) top of inside and the periphery for being looped around centrifugal turntable (11), cone slip platform (12) in the bottom of centrifugal turntable (11) On, the top of grain collector (10) was looped around the periphery of grain sieve (9), crosses dressing sieve (13) and is located at grain collector (10) lower part;It is vertical The shell of motor (1), herringbone slip ridge (5), curved baffle (8), excessively grain sieve (9) and grain collector (10) are all fixed with rack (0) It is coupled, crosses dressing sieve (13) and grain collector (10) fixed connection;Centre-to-centre spacing between driving pulley (3) and driven pulley (7) is this One to six times of the sum of two pulley diameters.
2. a kind of centrifugal screen type grain separating machine according to claim 1, it is characterised in that:The centrifugal turntable (11) with Suspension type structure is located at the lower part of the inside of the lower end of driven shaft (6), the lower section of driven pulley (7) and mistake grain sieve (9).
3. a kind of centrifugal screen type grain separating machine according to claim 1, it is characterised in that:The centrifugal turntable (11) Folded acute angle is 0 ° to 60 ° between the busbar and horizontal plane of disk.
4. a kind of centrifugal screen type grain separating machine according to claim 1, it is characterised in that:The cone slips platform (12) The conical surface busbar and horizontal plane between folded acute angle be 10 ° to 70 °.
5. a kind of centrifugal screen type grain separating machine according to claim 1, it is characterised in that:The herringbone slips ridge (5) Top for Bilateral Symmetry skewback, folded acute angle is 20 ° to 80 ° between two skewback and horizontal plane, and lower part is bilateral Symmetrical vertical plate, two vertical plate are located at the outside both sides of driven pulley (7) and endless belt (4).
6. a kind of centrifugal screen type grain separating machine according to claim 1, it is characterised in that:The grain sieve (9) of crossing is covered with Sieve pore surrounds cylindrical surface, and the top edge line on the cylindrical surface is higher than the outer edge line 50mm to 400mm of centrifugal turntable (11), below Edge line is less than the outer edge line 3mm to 300mm of centrifugal turntable (11).
7. a kind of centrifugal screen type grain separating machine according to claim 1, it is characterised in that:The grain collector (10) it is upper Portion was looped around the periphery of grain sieve (9), and lower part is tilting empty cylinder, folded acute angle between the bottom surface and horizontal plane of the sky cylinder It is 20 ° to 70 °.
8. a kind of centrifugal screen type grain separating machine according to claim 1, it is characterised in that:The dressing sieve (13) of crossing is fixed In the downside of the empty cylinder of grain collector (10) lower part.
CN201510626587.1A 2015-09-28 2015-09-28 A kind of centrifugal screen type grain separating machine Expired - Fee Related CN105195424B (en)

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CN105537118A (en) * 2016-01-29 2016-05-04 嘉峪关鸿禄泰设备制造有限责任公司 Seed centrifugal winnowing machine
CN105772233B (en) * 2016-03-29 2018-09-14 利辛县江淮扬天汽车有限公司 A kind of high-efficiency refuse seperator
CN107020046B (en) * 2017-05-15 2019-09-06 南京工程学院 A kind of solids mix device suitable for centrifugal screening
CN110606728A (en) * 2019-09-21 2019-12-24 河南祥盛陶粒有限公司 Light microporous ceramsite sand and preparation process thereof
CN113351113B (en) * 2021-06-16 2023-05-09 珠海瑞思普利医药科技有限公司 Extrusion rounding equipment and extrusion rounding method

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CN205008238U (en) * 2015-09-28 2016-02-03 卢存光 Centrifugal screen formula particle separation machine

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CN202079034U (en) * 2011-03-11 2011-12-21 中国石油大学(华东) Device for grading particles with high density and narrow level
CN202343460U (en) * 2011-12-07 2012-07-25 韶关市柏林再生资源开发有限公司 Centrifugal powder selector
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