CN105195396B - A kind of manual coating molding device of microwave absorbing coating and coating production - Google Patents
A kind of manual coating molding device of microwave absorbing coating and coating production Download PDFInfo
- Publication number
- CN105195396B CN105195396B CN201510641911.7A CN201510641911A CN105195396B CN 105195396 B CN105195396 B CN 105195396B CN 201510641911 A CN201510641911 A CN 201510641911A CN 105195396 B CN105195396 B CN 105195396B
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- Prior art keywords
- coating
- pedestal
- microwave absorbing
- roll body
- support device
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- 238000000576 coating method Methods 0.000 title claims abstract description 131
- 239000011248 coating agent Substances 0.000 title claims abstract description 126
- 238000000465 moulding Methods 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 239000000758 substrate Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 20
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000007711 solidification Methods 0.000 claims description 4
- 230000008023 solidification Effects 0.000 claims description 4
- 235000019994 cava Nutrition 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 239000011247 coating layer Substances 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 229910000897 Babbitt (metal) Inorganic materials 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 210000005056 cell body Anatomy 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 238000009411 base construction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000011527 polyurethane coating Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a kind of manual coating molding device of microwave absorbing coating and coating production, belong to the interleaving techniques field of machining and material science.A kind of manual coating molding device of microwave absorbing coating includes:Pedestal, push block and control module.The pedestal mainly plays supporting & stablizing;The push block can move to realize coating while coated substrate is carried in base module;The control module is made up of coating die and Height support device, and its height stand is mainly realized by being fixed on the differential head at base module two ends.The microwave absorbing coating coating unit of the present invention has that coating layer thickness precise control, surface be smooth, simple in construction, low cost and other advantages.
Description
Technical field
The present invention relates to a kind of manual coating molding device of microwave absorbing coating and coating production, belong to machining and material
The interleaving techniques field of material science.
Background technology
With the demand for the deep and practical application studied electromagnetic wave absorbent material, absorbent properties are high, frequency range is wide, again
The high performance microwave absorbing coatings such as amount is light, small volume turn into the research emphasis of current absorbing material.Microwave absorbing coating is exactly in this background
Under receive more and more attention.In front, the microwave absorbing coating that prepared by laboratory is made using the common method brushed by hand mostly.
As a kind of the most frequently used coating method, the major advantage of manual application is to save coating, and instrument is simple, and adaptability is stronger.
But this preparation method is there is also several more unstable than larger defect, i.e. coating quality, thickness is difficult to control, and repeatedly coating is very
The effect that is hard to keep is consistent.In order to tackle these defects, efficiency and quality are improved, is realized often through the method for additional mould.
Although this measure can realize that thickness is controllable to a certain extent, need to change different moulds for the coating of different-thickness
Tool, cost is increased significantly;On the other hand the accurate control to coating layer thickness can not be realized, and coating quality can not be protected effectively
Card.
The content of the invention
The present invention is for there is provided one kind is easy to operate and can guarantee that coating table with deficiency the problems of in the prior art
The coating unit of face quality.The device has advantages below:Coating layer thickness can effectively be adjusted, it is ensured that surface flatness, effectively carried
High coating quality;There is certain ease for operation, effectively reduce labor intensity;Apparatus adaptability is strong, can meet most of coating
Accurate coating requirement.So as to simplify the preparation process of laboratory coating, improve Efficiency.
The purpose of the present invention is realized by following technical scheme:
A kind of manual coating molding device of microwave absorbing coating, including:Pedestal, push block and control module;
Wherein, the pedestal is mainly used for plaing a part of supporting & stablizing, including base bottom and two are parallel to each other
Supporting plate, the supporting plate lower end caves inward, with base bottom formation inside groove;
The relative position of the supporting plate is provided with bayonet socket;
Fixed strip is set below bayonet socket on the outside of the supporting plate;
Its inside groove is for the traveling of push mould, and its two ends supporting plate is for support and control module;
The push block is embedded in pedestal inside groove, primarily serves bearing metal substrate, it is ensured that metal substrate is in coating procedure
Smoothly advance.Wherein, the push block two ends vertical with supporting plate can prevent the cunning of substrate in coating procedure provided with projection
Fall;
The control module is primarily used to realize the accurate control of coating thickness, controls microwave absorbing coating quality.Its is main
Including:Coating die and Height support device;
The coating die, mainly plays the unnecessary coating of removing, it is ensured that the smooth effect of coating surface;It is described to apply
Cover mould to be arranged in pedestal, the coating die includes roll body and two fixed mounts, in the periphery of the roll body
Face is provided with recess, and the recess is axially arranged along the roll body;After ensureing that coating is passed through from below, surface will not be by band
Rise, destroy surface quality.
Described two fixed mounts are respectively arranged at two opposite ends of the roll body.The coating die passes through fixed mount
The bayonet socket for being stuck in supporting plate is fixed;
The Height support device is arranged on the fixed strip below bayonet socket, Height support device upper end and coating die
Fixed mount bottom surface is crimped.The controllable precise of coating thickness can be not only realized, and can play a part of carrying coating die.
Further, in the above-mentioned technical solutions, roll body recess side is vertical with base bottom, roll body recess
Towards push block direction of propulsion.
Further, in the above-mentioned technical solutions, Base body part is compressing by block of metal plate, and molded
Mould inside, the smooth cell body of a undersized is processed by way of finishing so that pushing module can add
Advanced back and forth in the cell body that work comes out;It is aided with two pieces of metal profiles in flank again, the height for laying control module is controlled
Device;Simultaneously square on the supporting plate, the side of whole pedestal processes two U-type grooves, carries the coating die of control module.
Further, in the above-mentioned technical solutions, the pushing module is processed by metallic plate, and its size should be just
It is good consistent with the inside groove size of base module, then a height is processed in one end of metallic plate by the method for turning be
1.5mm, length is 10mm step so that substrate is not fallen off during push;One is burn-on in the other end of metallic plate
Block push rod, its highest point should maintain an equal level with shoulder height;The side and bottom of whole pushing module should be finished, it is ensured that
Its smoothness of the surface, and the assembling connecting with base module inside groove so that the whole process that pushes is advanced steadily, is not in
Interim card and the situation of fluctuation.
Further, in the above-mentioned technical solutions, coating die is the overall processing by way of casting, and it is special
Point is whole die surface finishing;Dimensional accuracy is high;Wearability is good, can be subjected to repeatedly rubbing repeatedly;Ensure whole mould simultaneously
The center of gravity of tool is placed exactly on the central axis of base module U-type groove, it is ensured that it will not run-off the straight in coating procedure.
Further, in the above-mentioned technical solutions, the inside groove matching size of the push block and pedestal is closed, and can be at it
In back and forth slide back and forth.
Further, in the above-mentioned technical solutions, the Height support device is tack differential head, is fastened by bolts
Mode is fixed in the supporting plate of base module flank, it is ensured that coating thickness it is accurate adjustable at the same time it can also playing support
The effect of coating die.
It is another object of the present invention to provide a kind of coating method of coating for applying above-mentioned coating unit to realize.Including
Following steps:
(1) substrate coated will be needed smooth to be placed on pushing plate;
(2) according to coating thickness requirement, differential head is pre-adjusted to corresponding height and fixation;
(3) pushing plate is injected in the groove of base module, and ensures free from admixture on substrate;
(4) coating is poured on substrate, and coating die is placed on set in advance in the Height support device of height;
(5) promote pushing plate to move forward, coating uniform is covered in substrate surface;
(6) pushing plate is taken out from the other end, substrate is removed after solidification to be coated, coating application procedures are completed.
Invention beneficial effect
1st, the differential head control thickness in discharging device is utilized, it is to avoid shadow of the mould to thickness in traditional-handwork shaping
Ring;
2nd, coating layer thickness is controlled using coating die, and uses one-shaping technique, it is to avoid traditional-handwork shaping is multiple
Scratch surface, it is ensured that coating surface quality;
3rd, whole process is convenient operates, and installation area is small.
Brief description of the drawings
Fig. 1 is that a kind of manual coating molding device of microwave absorbing coating of the present invention and one of coating production are embodied
The structural representation of mode;
Fig. 2 is base construction schematic diagram in Fig. 1;
Fig. 3 is push block structural representation in Fig. 1;
Fig. 4 is coating die structural representation in control module in Fig. 1;
Fig. 5 is the coating prepared using the manual coating molding device and method of microwave absorbing coating in embodiment;
In figure, 1, pedestal;11st, base bottom;12nd, supporting plate;121st, bayonet socket;122nd, fixed strip;13rd, inside groove;2nd, push
Block;3rd, differential head;4th, coating die;41st, roll body;42nd, fixed mount.
Embodiment
With reference to embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited
In this.
Referring to Fig. 1~4, coating coating unit of the invention includes pedestal 1, push block 2, control module, wherein, control mould
Block is made up of Height support device and the two parts of coating die 4.Height support device is differential first 3.
Wherein pedestal is mainly used for playing supporting & stablizing, including base bottom 11 and two supports being parallel to each other
Plate 12, the lower end of supporting plate 12 caves inward, with base bottom formation inside groove 13;
The relative position of supporting plate 12 is provided with bayonet socket 121;
The outside of supporting plate 12 sets fixed strip 122 below bayonet socket 121;
Its inside groove 13 is for the traveling of push block 2, and its two ends supporting plate 12 is for support and control module.
The insertion pedestal of push block 2 inside groove 13, primarily serves bearing metal substrate, it is ensured that metal substrate is put down in coating procedure
Steady traveling.Wherein, the two ends vertical with supporting plate 12 of push block 2 can prevent the cunning of substrate in coating procedure provided with projection
Fall;
Control module is primarily used to realize the accurate control of coating thickness, controls microwave absorbing coating quality.It mainly includes:
Coating die 4 and Height support device;
Coating die 4, mainly plays the unnecessary coating of removing, it is ensured that the smooth effect of coating surface;Using alloy
Steel is made coating die 4 and is arranged in pedestal 1, and coating die includes roll body 41 and two fixed mounts 42, in roll body
41 outer peripheral face is provided with recess, and recess is along the axially arranged of roll body;Roll body recess side is vertical with base bottom, rolling
Cylinder body recess is towards push block direction of propulsion.After ensureing that coating is passed through from below, surface will not be taken up, and destroy surface matter
Amount.
Two fixed mounts 42 are respectively arranged at two opposite ends of roll body.Coating die 4 is stuck in branch by fixed mount 42
The bayonet socket 121 of fagging is fixed;
Differential first 3 is arranged on the fixed strip below bayonet socket, the fixed mount bottom surface pressure of first 3 upper end of differential and coating die
Connect.The controllable precise of coating thickness can be not only realized, and can play a part of carrying coating die.
Referring to Fig. 1~Fig. 4, the coating method of coating realized using above-mentioned coating coating unit comprises the following steps:
(1) substrate coated will be needed smooth to be placed on pushing plate;
(2) according to coating thickness requirement, differential head is pre-adjusted to corresponding height and fixation;
(3) pushing plate is injected in the groove of base module, and ensures free from admixture on substrate;
(4) coating is poured on substrate, and coating die is placed on set in advance on the differential head of height;
(5) promote pushing plate to move forward, coating uniform is covered in substrate surface;
(6) pushing plate is taken out from the other end, substrate is removed after solidification to be coated, microwave absorbing coating coating procedure is completed.
Referring to Fig. 1~Fig. 4, using the manual coating molding device of above-mentioned microwave absorbing coating and coating production, thickness is prepared
For 1.5mm iron sial polyurethane coating, preparation method includes step:
(1) it is 1 in mass ratio:1 configuration iron sial and polyurethane mixed solution 150g, add appropriate diluent, fully
Stirring, is well mixed solution;
(2) dimensions of advance wiped clean is placed on push for 200mm × 200mm × 1.5mm metal aluminum sheet
On block;And inject push block front end in the groove of base module;
(3) height of differential head is adjusted to 3mm is high, coating die is placed on by the thickness to ensure coating as 1.5mm
Regulate on the differential head of height;
(4) the iron sial prepared and polyurethane mixed solution are poured on metal aluminum sheet, promote pushing module forward
Advance, it is ensured that whole metal aluminum sheet all passes through coating die;
(5) coating die is removed, and pushing module is taken out from the other end of base module;
(6) after solidification to be coated, the metal aluminum sheet that coating is completed is removed, microwave absorbing coating coating procedure is completed.
The microwave absorbing coating of completion is through measurement, and its microwave absorbing coating thickness is 1.5mm, identical with desired value, and surface finishing, is applied
Cover quality higher.Sample is as shown in Figure 5.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art in the technical scope of present disclosure, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (3)
1. a kind of manual coating molding device of microwave absorbing coating, it is characterised in that including:Pedestal, push block and control module;
The pedestal includes base bottom and two supporting plates being parallel to each other, and the supporting plate lower end caves inward, with pedestal
Inside groove is formed on bottom;
The relative position of the supporting plate is provided with bayonet socket;
Fixed strip is set below bayonet socket on the outside of the supporting plate;
The push block is embedded in pedestal inside groove;
The control module includes:Coating die and Height support device;
The coating die, the coating die is arranged in pedestal, and the coating die includes roll body and two fixations
Frame, is provided with recess, the recess is axially arranged along the roll body in the outer peripheral face of the roll body;
Described two fixed mounts are respectively arranged at two opposite ends of the roll body;The coating die is stuck in by fixed mount
The bayonet socket of supporting plate is fixed;
The Height support device is arranged on the fixed strip below bayonet socket, the fixation of Height support device upper end and coating die
Frame bottom surface is crimped;
The Height support device is differential head;
Roll body recess side is vertical with base bottom, and roll body recess is towards push block direction of propulsion;
The inside groove matching size of the push block and pedestal is closed, and can back and forth be slided back and forth wherein.
2. the manual coating molding device of microwave absorbing coating according to claim 1 and coating production:Characterized in that, pushing away
The block two ends vertical with supporting plate are sent provided with projection.
3. a kind of manual coating molding device prepares coating method of microwave absorbing coating described in utilization claim 1 or 2, its feature
It is to comprise the following steps:
(1) substrate coated will be needed smooth to be placed on pushing plate;
(2) according to coating thickness requirement, Height support device is pre-adjusted to corresponding height and fixation;
(3) pushing plate is injected in the groove of base module, and ensures free from admixture on substrate;
(4) coating is poured on substrate, and coating die is placed on set in advance in the Height support device of height;
(5) promote pushing plate to move forward, coating uniform is covered in substrate surface;
(6) pushing plate is taken out from the other end, substrate is removed after solidification to be coated, coating application procedures are completed.
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CN105195396B true CN105195396B (en) | 2017-07-21 |
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CN109434371A (en) * | 2018-11-19 | 2019-03-08 | 东莞市达成机械设备制造有限公司 | A kind of deslagging device |
CN112834144B (en) * | 2020-12-31 | 2022-12-06 | 合肥工业大学 | Testing device for fluid-solid coupling vibration in air-flotation thin plate system |
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JP2002079165A (en) * | 2000-09-11 | 2002-03-19 | Honen Corp | Device and method for coating with liquid |
CN202527344U (en) * | 2012-05-16 | 2012-11-14 | 天威新能源控股有限公司 | Die for adhering sticking briquettes |
CN102773193B (en) * | 2012-07-30 | 2016-12-21 | 天津光韵达光电科技有限公司 | SMT laser template stretches tight the specific purpose tool of net coated side glue-line |
CN203578154U (en) * | 2013-10-28 | 2014-05-07 | 奇瑞汽车股份有限公司 | Automotive coating glue surface repairing tool |
CN203565280U (en) * | 2013-11-07 | 2014-04-30 | 格力电器(芜湖)有限公司 | Parallel flow condenser subassembly brush silica gel device |
CN203991202U (en) * | 2014-06-17 | 2014-12-10 | 金华环宇画布有限公司 | A kind of painting canvas dope uniform device |
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