CN105181527B - A kind of slump cone and Test Method For Workability of Self-compacting Concrete - Google Patents
A kind of slump cone and Test Method For Workability of Self-compacting Concrete Download PDFInfo
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- 239000011376 self-consolidating concrete Substances 0.000 title claims abstract description 35
- 238000010998 test method Methods 0.000 title claims description 7
- 238000012360 testing method Methods 0.000 claims abstract description 29
- 239000004567 concrete Substances 0.000 claims abstract description 28
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 25
- 239000000203 mixture Substances 0.000 claims abstract description 25
- 239000010959 steel Substances 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims 12
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 210000002615 epidermis Anatomy 0.000 claims 1
- 238000000605 extraction Methods 0.000 claims 1
- 238000002955 isolation Methods 0.000 claims 1
- 238000009736 wetting Methods 0.000 claims 1
- 238000005204 segregation Methods 0.000 abstract description 13
- 230000002787 reinforcement Effects 0.000 abstract description 8
- 230000000007 visual effect Effects 0.000 abstract description 6
- 239000002245 particle Substances 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 2
- 230000000740 bleeding effect Effects 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000004574 high-performance concrete Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005029 sieve analysis Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
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Abstract
一种坍落度筒,它包括坍落度筒和钢筋栅,坍落度筒为上细下粗的塔形圆筒,筒体厚度1.5mm,筒体外壁两侧设有把手,钢筋栅固定在坍落度筒底部,所述钢筋为直径12mm的带肋钢筋或光圆钢筋,钢筋净间距为41mm或59mm。使用上述坍落度筒对自密实混凝土工作性测试方法是将拌制好的自密实混凝土拌合物加入坍落度筒中,迅速垂直提取坍落度筒至大概300mm高度处,观察到混凝土通过钢筋栅后的状态,通过扩展度SF评价流动性,完全出筒时间TF和椭圆度δ评价间隙通过性,视觉稳定性指数法VSI评价抗离析性。本发明结构简单,使用方便、快捷;一次试验就能够同时测试自密实混凝土的流动性、间隙通过性以及抗离析性。
A slump cylinder, which includes a slump cylinder and a reinforcement grid, the slump cylinder is a tower-shaped cylinder with a thin top and a thick bottom, the thickness of the cylinder is 1.5mm, handles are arranged on both sides of the outer wall of the cylinder, and the reinforcement grid is fixed At the bottom of the slump cylinder, the steel bars are ribbed steel bars or smooth round steel bars with a diameter of 12mm, and the net spacing of the steel bars is 41mm or 59mm. Using the above slump cylinder to test the workability of self-compacting concrete is to add the prepared self-compacting concrete mixture into the slump cylinder, quickly extract the slump cylinder vertically to a height of about 300mm, and observe that the concrete passes through the steel bar For the state behind the gate, the fluidity is evaluated by the degree of expansion S F , the gap passing performance is evaluated by the complete discharge time T F and the ellipticity δ, and the segregation resistance is evaluated by the visual stability index method VSI. The invention has the advantages of simple structure, convenient and quick use; one test can simultaneously test the fluidity, gap passing property and segregation resistance of the self-compacting concrete.
Description
技术领域technical field
本发明属于建筑材料领域,特别涉及一种自密实混凝土工作性测试装置和测试方法。The invention belongs to the field of building materials, in particular to a self-compacting concrete workability testing device and testing method.
背景技术Background technique
目前,自密实混凝土(Self-compacting concrete,简称SCC)是一种新型高性能混凝土。顾名思义,自密实混凝土仅依靠自重即可通过钢筋填充模板空隙,为了达到预期的性能,自密实混凝土对于工作性要求很高。自密实混凝土拌合物工作性分为三个方面:流动性、间隙通过性以及抗离析性,三方面性能都有对应的测试方法,流动性一般用坍落扩展度和T50测试,间隙通过性一般用J环、L型箱等方法测试,抗离析性采用筛析试验和视觉稳定性指数等方法测试。每种测试方法基本都只能反映自密实混凝土工作性的某一方面,无法全面包含自密实混凝土工作性的三个方面,必须采用两种或三种测试方法才能对自密实混凝土工作性进行较全面的测试与评估。这不仅费时、费力,而且也可能导致所测各项性能的复合性差。混凝土工作性的三个方面都符合要求才能实现自密实,现场施工时一旦将工作性未达标的混凝土拌合物进行浇筑,事后又难以进行修复,会严重影响工程质量。因此事前控制自密实混凝土工作性显得尤为重要,亟待开发一种适合施工现场应用,能够快速并且仅通过一次试验即可同时得到流动性、间隙通过性以及抗离析性的测试方法。At present, self-compacting concrete (SCC for short) is a new type of high-performance concrete. As the name suggests, self-compacting concrete can fill the formwork voids through steel bars only by its own weight. In order to achieve the expected performance, self-compacting concrete has high requirements for workability. The workability of self-compacting concrete mixtures is divided into three aspects: fluidity, gap passage and segregation resistance. There are corresponding test methods for the performance of the three aspects. The fluidity is generally tested by slump spread and T 50 , and the gap passes The resistance is generally tested by methods such as J ring and L box, and the segregation resistance is tested by sieve analysis test and visual stability index. Each test method can basically only reflect a certain aspect of the workability of self-compacting concrete, and cannot fully cover the three aspects of the workability of self-compacting concrete. Two or three test methods must be used to compare the workability of self-compacting concrete. Comprehensive testing and evaluation. This is not only time-consuming and labor-intensive, but also may lead to poor composite performance of the measured properties. Only when the three aspects of concrete workability meet the requirements can self-compacting be realized. Once the concrete mixture that does not meet the workability standards is poured during on-site construction, it will be difficult to repair afterwards, which will seriously affect the quality of the project. Therefore, it is particularly important to control the workability of self-compacting concrete in advance, and it is urgent to develop a test method suitable for construction site application that can quickly and simultaneously obtain fluidity, gap passage and segregation resistance through only one test.
现场普遍应用坍落度筒测试混凝土的工作性,从自密实混凝土工作性测试原理出发,对坍落度筒进行改进,提出了一种工作性测试方法,用于测试自密实混凝土拌合物工作性,能够方便、快捷地测试自密实混凝土的流动性、间隙通过性以及抗离析性,适合现场操作。The slump cylinder is commonly used to test the workability of concrete in the field. Starting from the principle of self-compacting concrete workability test, the slump cylinder is improved, and a workability test method is proposed to test the workability of self-compacting concrete mixture. It can conveniently and quickly test the fluidity, gap passage and segregation resistance of self-compacting concrete, and is suitable for on-site operation.
发明内容Contents of the invention
本发明的目的在于提供一种结构简单、能够方便、快捷地进行测试的坍落度筒与自密实混凝土工作性测试方法。The object of the present invention is to provide a slump cylinder and self-compacting concrete workability testing method which has a simple structure and can be tested conveniently and quickly.
本发明的坍落度筒包括坍落度筒和钢筋栅,其中,所述坍落度筒为上细下粗的塔形圆筒,筒体厚度1.5mm,在筒体的外壁两侧的上方设有相对的两个把手,所述钢筋栅固定在坍落度筒底部,钢筋栅下表皮与坍落度筒底部平齐,钢筋栅的钢筋截面两端纵肋在同一高度,并等间距排列,所述钢筋为直径12mm的带肋钢筋或光圆钢筋,钢筋净间距为41mm,适用于测试自密实混凝土骨料最大粒径20mm的工作性;钢筋净间距为59mm,适用于测试自密实混凝土骨料最大粒径25mm的工作性。The slump cylinder of the present invention comprises a slump cylinder and a steel bar grid, wherein the slump cylinder is a tower-shaped cylinder with a thin top and a thick bottom, the thickness of the cylinder is 1.5 mm, and it is above the two sides of the outer wall of the cylinder. There are two opposite handles, the steel bar grid is fixed at the bottom of the slump cylinder, the lower skin of the steel bar grid is flush with the bottom of the slump tube, and the longitudinal ribs at both ends of the steel bar section of the steel bar grid are at the same height and arranged at equal intervals , the steel bars are ribbed steel bars or smooth round steel bars with a diameter of 12mm, and the net spacing of the steel bars is 41mm, which is suitable for testing the workability of the self-compacting concrete aggregate with a maximum particle size of 20mm; the net spacing of the steel bars is 59mm, which is suitable for testing the self-compacting concrete The workability of the maximum particle size of the aggregate is 25mm.
使用上述坍落度筒对自密实混凝土工作性测试方法如下:Use the above slump cylinder to test the workability of self-compacting concrete as follows:
1)将平板放置在平整的地面上,检查是否水平;1) Place the tablet on a flat ground and check whether it is level;
2)润湿平板表面并抹干表面的自由水;2) Wet the surface of the plate and wipe off the free water on the surface;
3)在平板上放置经过润湿处理的坍落度筒,与中心区210mm直径圆重合;3) Place the wetted slump cylinder on the flat plate to coincide with the 210mm diameter circle in the central area;
4)压住坍落度筒,将拌制好的自密实混凝土拌合物以连续的方式缓慢加入坍落度筒中,不对坍落度筒中的拌合物进行任何密实操作,然后刮平坍落度筒上口端表面多余的拌合物,并清除掉落在平板上的拌合物;4) Press down on the slump cylinder, slowly add the self-compacting concrete mixture into the slump cylinder in a continuous manner, do not perform any compaction operation on the mixture in the slump cylinder, and then scrape the slump Sweep the excess mixture on the surface of the upper end of the cylinder, and remove the mixture falling on the flat plate;
5)迅速垂直提取坍落度筒至大概300mm高度处,自密实混凝土拌合物在坍落度筒提起后会在筒中滞留一段时间,钢筋栅在顺钢筋方向和垂直钢筋方向不同性,增加了出筒后椭圆化导向;5) Quickly and vertically extract the slump cylinder to a height of about 300mm. The self-compacting concrete mixture will stay in the cylinder for a period of time after the slump cylinder is lifted. Oval guide after the tube is released;
6)记录自密实混凝土拌合物完全出筒时间TF,待拌合物不再流动时测量其顺钢筋方向直径D1和垂直钢筋方向直径D2,采用扩展度SF评价混凝土流动性;6) Record the time T F for the self-compacting concrete mixture to come out of the cylinder completely. When the mixture no longer flows, measure its diameter D 1 along the direction of the reinforcement and D 2 perpendicular to the direction of the reinforcement, and use the degree of expansion S F to evaluate the fluidity of the concrete;
7)用肉眼观察扩展后的混凝土是否存在离析(周围泌水或者骨料堆积等),给出VSI值,计算扩展度SF=(D1+D2)/2,椭圆度δ=(D1-D2)/(D1+D2);采用出筒时间TF和椭圆度δ评价混凝土间隙通过性;采用视觉稳定性VSI指数法评价混凝土抗离析性。7) Observe with the naked eye whether there is segregation in the expanded concrete (surrounding bleeding or aggregate accumulation, etc.), give the VSI value, calculate the expansion degree S F =(D 1 +D 2 )/2, and the ellipticity δ=(D 1 -D 2 )/(D 1 +D 2 ); Evaluate the passability of concrete gaps by using the time T F and ellipticity δ; Evaluate the segregation resistance of concrete by using the visual stability VSI index method.
本发明与现有技术相比具有如下优点:Compared with the prior art, the present invention has the following advantages:
1、结构简单,使用方便、快捷;1. Simple structure, convenient and fast to use;
2、一次试验就能够同时测试自密实混凝土的流动性、间隙通过性以及抗离析性;2. One test can test the fluidity, gap passage and segregation resistance of self-compacting concrete at the same time;
3、能够区分引起间隙通过性不良的原因。3. Be able to distinguish the cause of poor clearance.
附图说明Description of drawings
图1为本发明坍落度筒的主视图。Fig. 1 is the front view of the slump cylinder of the present invention.
图2为本发明钢筋净间距为41mm的坍落度筒的仰视图。Fig. 2 is the bottom view of the slump cylinder with a steel bar net spacing of 41 mm according to the present invention.
图3为本发明钢筋净间距为59mm的坍落度筒的仰视图。Fig. 3 is the bottom view of the slump cylinder with a steel bar net spacing of 59mm in the present invention.
具体实施方式Detailed ways
在图1所示的坍落度筒示意图中,坍落度筒1为上细下粗的塔形圆筒,在筒体的外壁两侧的上方设有相对的两个把手2,钢筋栅3焊接在坍落度筒底部,钢筋栅下表皮与坍落度筒底部平齐,钢筋栅的钢筋截面两端纵肋在同一高度,并等间距排列,图2为直径12mm的带肋钢筋,钢筋净间距为41mm,适用于测试自密实混凝土骨料最大粒径20mm的工作性;图3为直径12mm的为光圆钢筋钢筋净间距为59mm,适用于测试自密实混凝土骨料最大粒径25mm的工作性。In the schematic diagram of the slump cylinder shown in Figure 1, the slump cylinder 1 is a tower-shaped cylinder with a thin top and a thick bottom, and two opposite handles 2 are arranged above the two sides of the outer wall of the cylinder. Welded at the bottom of the slump cylinder, the lower surface of the reinforcement grid is flush with the bottom of the slump cylinder, and the longitudinal ribs at both ends of the steel bar section of the reinforcement grid are at the same height and arranged at equal intervals. Figure 2 shows a ribbed steel bar with a diameter of 12mm. The net spacing is 41mm, which is suitable for testing the workability of self-compacting concrete aggregates with a maximum particle size of 20mm; Figure 3 shows that the steel bars with a diameter of 12mm are light round steel bars with a net spacing of 59mm, which is suitable for testing self-compacting concrete aggregates with a maximum particle size of 25mm Workability.
使用上述坍落度筒对自密实混凝土工作性测试方法:Using the above slump cylinder to test the workability of self-compacting concrete:
1)将平板放置在平整的地面上,检查是否水平;1) Place the tablet on a flat ground and check whether it is level;
2)润湿平板表面并抹干表面的自由水;2) Wet the surface of the plate and wipe off the free water on the surface;
3)在平板上放置经过润湿处理的坍落度筒,与中心区210mm直径圆重合;3) Place the wetted slump cylinder on the flat plate to coincide with the 210mm diameter circle in the central area;
4)压住坍落度筒,将拌制好的自密实混凝土拌合物以连续的方式缓慢加入坍落度筒中,不对坍落度筒中的拌合物进行任何密实操作,然后刮平坍落度筒上口端表面多余的拌合物,并清除掉落在平板上的拌合物;4) Press down on the slump cylinder, slowly add the self-compacting concrete mixture into the slump cylinder in a continuous manner, do not perform any compaction operation on the mixture in the slump cylinder, and then scrape the slump Sweep the excess mixture on the surface of the upper end of the cylinder, and remove the mixture falling on the flat plate;
5)迅速垂直提取坍落度筒至大概300mm高度处,自密实混凝土拌合物在坍落度筒提起后会在筒中滞留一段时间,钢筋栅在顺钢筋方向和垂直钢筋方向不同性,增加了出筒后椭圆化导向;5) Quickly and vertically extract the slump cylinder to a height of about 300mm. The self-compacting concrete mixture will stay in the cylinder for a period of time after the slump cylinder is lifted. Oval guide after the tube is released;
6)记录自密实混凝土拌合物完全出筒时间TF,待拌合物不再流动时测量其顺钢筋方向直径D1和垂直钢筋方向直径D2,采用扩展度SF评价混凝土流动性;6) Record the time T F for the self-compacting concrete mixture to come out of the cylinder completely. When the mixture no longer flows, measure its diameter D 1 along the direction of the reinforcement and D 2 perpendicular to the direction of the reinforcement, and use the degree of expansion S F to evaluate the fluidity of the concrete;
7)用肉眼观察扩展后的混凝土是否存在离析(周围泌水或者骨料堆积等),根据表1给出VSI值,计算扩展度SF=(D1+D2)/2,椭圆度δ=(D1-D2)/(D1+D2);采用出筒时间TF和椭圆度δ评价混凝土间隙通过性;采用视觉稳定性VSI指数法评价混凝土抗离析性。7) Observe with the naked eye whether there is segregation in the expanded concrete (surrounding bleeding or aggregate accumulation, etc.), give the VSI value according to Table 1, and calculate the expansion degree S F = (D 1 + D 2 )/2, ellipticity δ =(D 1 -D 2 )/(D 1 +D 2 ); Evaluate concrete gap passability by using time T F and ellipticity δ; Evaluate concrete segregation resistance by visual stability VSI index method.
表1视觉稳定性指数(VSI)取值与评价Table 1 Value and evaluation of visual stability index (VSI)
根据调整胶凝材料用量、砂率大小、增粘剂和减水剂等用量,调配出五种不同状态的自密实混凝土,借此评价改进坍落度筒的可行性。表2为自密实混凝土的配合比、表3为试验测试结果。According to the adjustment of the amount of cementitious material, sand ratio, tackifier and water reducing agent, five self-compacting concretes in different states were prepared to evaluate the feasibility of improving the slump cylinder. Table 2 is the mix ratio of self-compacting concrete, and Table 3 is the test results.
表2试验配合比Table 2 test mix ratio
表3工作性测试结果Table 3 Workability test results
根据表3测试结果,本发明坍落度筒扩展度与坍落扩展度试验有很明显的相关性,可以采用扩展度SF表征混凝土的流动性。钢筋栅阻碍了混凝土顺利出筒,增加了出筒时间和混凝土出筒后的椭圆化导向。完全出筒时间TF表示混凝土通过钢筋的能力,椭圆度δ为混凝土出筒后椭圆化程度。TF对于流动性引起的间隙通过性不良较为敏感,δ对于粘聚性引起的间隙通过性不良较为敏感,采用TF和δ判断混凝土的间隙通过性,并且能够区分引起间隙通过性不良的原因是流动性不足还是粘聚性不足。采用视觉稳定性指数VSI,判定混凝土拌合物的抗离析性。According to the test results in Table 3, the slump cylinder spread of the present invention has a clear correlation with the slump spread test, and the spread S F can be used to characterize the fluidity of concrete. The steel grid hinders the smooth discharge of the concrete, which increases the discharge time and the elliptical guidance of the concrete after discharge. The time T F of the complete cylinder is the ability of the concrete to pass through the steel bar, and the ellipticity δ is the degree of ovalization of the concrete after the cylinder. TF is more sensitive to the poor passability of the gap caused by fluidity, and δ is more sensitive to the poor passability of the gap caused by cohesion. Using TF and δ to judge the passability of the concrete gap, and can distinguish the cause of the poor passability of the gap Is it insufficient fluidity or insufficient cohesion. The visual stability index (VSI) was used to determine the segregation resistance of concrete mixtures.
上述测试验证:SF在600mm~700mm之间,流动性较好;TF在4s~21s之间,δ≤2.4%,间隙通过性较好;VSI≤1,抗离析性较好,如果在这个范围之外,则需要相应调整混凝土状态。如果TF较大,则间隙通过性不良由流动性不足引起;如果δ较大,则间隙通过性不良由粘聚性不足引起。The above test verification: S F is between 600mm ~ 700mm, the fluidity is good; T F is between 4s ~ 21s, δ ≤ 2.4%, the gap passage is good; VSI ≤ 1, the segregation resistance is good, if in Outside this range, the concrete state needs to be adjusted accordingly. If TF is large, poor gap permeability is caused by insufficient fluidity; if δ is large, poor gap permeability is caused by insufficient cohesion.
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JP3877639B2 (en) * | 2002-04-30 | 2007-02-07 | 株式会社フジタ | Test method to evaluate material separation resistance of high fluidity concrete |
CN202330420U (en) * | 2011-11-30 | 2012-07-11 | 成都市市政工程(集团)有限责任公司 | Slump test barrel |
CN203053818U (en) * | 2013-02-04 | 2013-07-10 | 哈尔滨学院 | Measurement instrument for working property of self-compacting concrete |
CN203772864U (en) * | 2014-03-21 | 2014-08-13 | 许庆涛 | Portable concrete slump testing device |
CN104459091A (en) * | 2014-12-03 | 2015-03-25 | 济南大学 | Concrete slump tester |
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