CN105181236B - Six-dimension force sensor calibration method - Google Patents
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Abstract
本发明公开了一种六维力传感器标定方法,在该方法中采用了一种六维力传感器标定装置,该方法包括如下步骤:1)校准标定装置;2)在Fx方向加载;3)在Fy方向加载;4)在Fz方向加载;5)对六维力传感器Mx方向进行加载;6)对六维力传感器My方向进行加载;7)对六维力传感器Mz方向进行加载。该六维力传感器标定方法能够对六维力传感器各维依次进行准确加载,通过对加载实验数据进行分析,获得其静态性能指标,最后对产生误差的原因进行分析,对于六维力传感器设计改进有着重要意义;同时该标定方法为建立六维力传感器计量标准和量值溯源提供参考。
The invention discloses a six-dimensional force sensor calibration method, in which a six-dimensional force sensor calibration device is adopted, and the method comprises the following steps: 1) calibrating the calibration device; 2) loading in the Fx direction; 3) Loading in the Fy direction; 4) Loading in the Fz direction; 5) Loading in the Mx direction of the six-dimensional force sensor; 6) Loading in the My direction of the six-dimensional force sensor; 7) Loading in the Mz direction of the six-dimensional force sensor. The calibration method of the six-dimensional force sensor can accurately load each dimension of the six-dimensional force sensor in turn, and obtain its static performance index by analyzing the loading experiment data, and finally analyze the cause of the error, and improve the design of the six-dimensional force sensor It is of great significance; at the same time, the calibration method provides a reference for the establishment of six-dimensional force sensor measurement standards and value traceability.
Description
技术领域technical field
本发明涉及一种六维力传感器进行了静态标定的实验方法,尤其涉及一种六维力传感器标定方法。The invention relates to an experimental method for static calibration of a six-dimensional force sensor, in particular to a calibration method for a six-dimensional force sensor.
背景技术Background technique
随着机器人朝着智能化方向不断发展,机器人智能化的重要元件六维力传感器受到越来越多的关注与重视。对六维力传感器进行标定是投入使用前的关键环节,为标定时能够准确对传感器进行加载,以及能够高效的采集标定数据,研究设计先进的高精度的六维力传感器标定系统是实现对六维力传感器准确、高效标定的保障。With the continuous development of robots in the direction of intelligence, the six-dimensional force sensor, an important component of robot intelligence, has received more and more attention and attention. The calibration of the six-dimensional force sensor is a key link before it is put into use. In order to accurately load the sensor during calibration and collect calibration data efficiently, research and design of an advanced high-precision six-dimensional force sensor calibration system is the key to realizing the six-dimensional force sensor calibration system. Guarantee of accurate and efficient calibration of Weili sensors.
目前,相对于新型传感器的快速发展来讲,我国在新型传感器的计量测试技术和测试方法方面相对较为落后,许多新型传感器尚无相应的标准,也没有相关的标准检测手段和检测设备,以及能够准确、可溯源、简便的检定方法;同时,由于产品的稳定性、一致性、可靠性较差,许多重要传感器主要通过进口来满足。我国在新型传感器计量检测技术和装置方面尚不能满足经济建设与社会发展的需要。At present, compared with the rapid development of new sensors, my country is relatively backward in the measurement and testing technology and testing methods of new sensors. Accurate, traceable, and simple verification methods; at the same time, due to poor product stability, consistency, and reliability, many important sensors are mainly met through imports. Our country still can't meet the needs of economic construction and social development in terms of new sensor measurement detection technology and devices.
尽管关于六维力传感器的标定方法和标定装置有较多,然而国内尚未建立起六维力传感器的检定方法,也无相应的检定规程,因此,迫切需要建立起六维力传感器的计量测试方法与装置,并在其基础上建立六维力/力矩传感器的检定规范和标准,进而为六维力与力矩传感器的使用提供重要的保障。Although there are many calibration methods and calibration devices for six-dimensional force sensors, there is no verification method for six-dimensional force sensors in China, and there is no corresponding verification procedure. Therefore, it is urgent to establish a measurement and testing method for six-dimensional force sensors. And devices, and on the basis of the establishment of six-dimensional force / torque sensor verification specifications and standards, and then provide an important guarantee for the use of six-dimensional force and torque sensors.
发明内容Contents of the invention
针对现有技术中存在的上述不足之处,本发明提供了一种六维力传感器标定方法。该六维力传感器标定方法不但为六维力传感器的测试改进提供有效检测方法,同时对六维力传感器的应用也有很好的促进作用。Aiming at the above-mentioned shortcomings existing in the prior art, the present invention provides a six-dimensional force sensor calibration method. The six-dimensional force sensor calibration method not only provides an effective detection method for the test improvement of the six-dimensional force sensor, but also has a good role in promoting the application of the six-dimensional force sensor.
为了解决上述技术问题,本发明采用了如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
六维力传感器标定方法,在该方法中采用了一种六维力传感器标定装置,该装置包括工作台、短支架、回转工作台、传感器下夹盘、待标定的六维力传感器、传感器加载盘、横梁和支撑柱;所述工作台靠近四侧和中部均沿纵向和横向设置相互垂直的滑槽;所述短支架为四个并分别安装在工作台的四侧中部;所述回转工作台安装在工作台的中部;在工作台的一对角方向上分别垂直安装支撑柱,横梁水平安装在支撑柱的顶部;所述传感器下夹盘安装在回转工作台上,六维力传感器安装在传感器下夹盘上,所述传感器加载盘安装在六维力传感器上;在传感器加载盘的四侧分别设置水平拉杆,在传感器加载盘的顶部设置垂直拉杆;所述短支架包括底座、竖直支撑板和短夹具,所述底座固定在工作台上并与滑槽可滑动配合,所述竖直支撑板竖直固定在底座上,所述短夹具水平设置在竖直支撑板上并与竖直支撑板在竖直方向上可滑动配合;短夹具的一侧靠近外端设置定滑轮Ⅰ和定滑轮Ⅱ,所述定滑轮Ⅱ位于定滑轮Ⅰ的斜上方,在短夹具的另一侧靠近外端设置一定滑轮Ⅲ;所述横梁上且位于垂直拉杆的正上方设置一定滑轮Ⅳ,所述横梁上且靠近横梁的外端设置一定滑轮Ⅴ;A six-dimensional force sensor calibration method, in which a six-dimensional force sensor calibration device is used, the device includes a workbench, a short bracket, a rotary table, a lower chuck for the sensor, a six-dimensional force sensor to be calibrated, and a sensor loading Plates, beams and support columns; the four sides and the middle of the workbench are provided with mutually perpendicular chutes along the longitudinal and transverse directions; the short brackets are four and are respectively installed in the middle of the four sides of the workbench; the rotary work The table is installed in the middle of the workbench; the support columns are installed vertically on the opposite corners of the workbench, and the beam is installed horizontally on the top of the support column; the lower chuck of the sensor is installed on the rotary table, and the six-dimensional force sensor is installed On the lower chuck of the sensor, the sensor loading plate is installed on the six-dimensional force sensor; horizontal pull rods are respectively set on the four sides of the sensor loading plate, and vertical pull rods are set on the top of the sensor loading plate; the short bracket includes a base, a vertical A straight support plate and a short clamp, the base is fixed on the workbench and slidably matched with the chute, the vertical support plate is vertically fixed on the base, the short clamp is horizontally arranged on the vertical support plate and The vertical support plate can be slidably fitted in the vertical direction; fixed pulley Ⅰ and fixed pulley Ⅱ are arranged on one side of the short fixture near the outer end, and the fixed pulley Ⅱ is located obliquely above the fixed pulley Ⅰ, and on the other side of the short fixture Set a certain pulley III near the outer end; set a certain pulley IV on the beam and directly above the vertical tie rod, and set a certain pulley V on the beam and close to the outer end of the beam;
该六维力传感器标定方法包括如下步骤:The six-dimensional force sensor calibration method includes the following steps:
1)校准标定装置:使用六角扳手调整横梁中间的定滑轮Ⅳ位置,并根据定位绳索测量判断,使吊锤顶点对准六维力传感器中心,从而保证Fz加载方向准确一致;通过高度尺判定调节四个短夹具的高度,使短夹具底部的定滑轮Ⅰ的高度与六维力传感器保持同一高度;利用钢尺调整四周短支架的位置使其与六维力传感器的中心处于同一条直线,然后根据定位绳索测量并进行微调,保证六维力传感器的侧向力方向与短夹具处于同一直线;1) Calibration and calibration device: Use a hexagonal wrench to adjust the position of the fixed pulley IV in the middle of the beam, and measure and judge according to the positioning rope, so that the apex of the pendant hammer is aligned with the center of the six-dimensional force sensor, so as to ensure that the Fz loading direction is accurate and consistent; judge and adjust through the height gauge The height of the four short fixtures is to keep the height of the fixed pulley Ⅰ at the bottom of the short fixture at the same height as the six-dimensional force sensor; use a steel ruler to adjust the position of the short brackets around so that it is in the same line as the center of the six-dimensional force sensor, and then Measure and fine-tune according to the positioning rope to ensure that the lateral force direction of the six-dimensional force sensor is in the same line as the short clamp;
2)在Fx方向加载:将一标准传感器的一端通过拉钩与传感器加载盘上x方向的水平拉杆相连,另一端通过绕过x方向的定滑轮Ⅰ的细绳与标准砝码连接,利用砝码重力对六维力传感器施加x方向的载荷;六维力传感器和标准传感器输出的信号分别通过信号调理电路将信号进行放大、滤波和隔离处理后,使用数据采集卡采集调理后的信号并传输给计算机;2) Loading in the Fx direction: connect one end of a standard sensor to the horizontal pull rod in the x direction on the sensor loading plate through a pull hook, and connect the other end to the standard weight through a thin rope that bypasses the fixed pulley I in the x direction. Gravity exerts a load in the x direction on the six-dimensional force sensor; the signals output by the six-dimensional force sensor and the standard sensor are respectively amplified, filtered and isolated through the signal conditioning circuit, and the conditioned signal is collected and transmitted to computer;
3)在Fy方向加载:将一标准传感器的一端通过拉钩与传感器加载盘上y方向的水平拉杆相连,另一端通过绕过y方向的定滑轮Ⅰ的细绳与标准砝码连接,利用砝码重力对六维力传感器施加y方向的载荷;六维力传感器和标准传感器输出的信号分别通过信号调理电路将信号进行放大、滤波和隔离处理后,使用数据采集卡采集调理后的信号并传输给计算机;3) Loading in the Fy direction: Connect one end of a standard sensor to the horizontal pull rod in the y direction on the sensor loading plate through a pull hook, and connect the other end to the standard weight through a thin rope that bypasses the fixed pulley I in the y direction. Gravity exerts a load in the y direction on the six-dimensional force sensor; the signals output by the six-dimensional force sensor and the standard sensor are respectively amplified, filtered and isolated through the signal conditioning circuit, and the conditioned signal is collected by the data acquisition card and transmitted to the computer;
4)在Fz方向加载:将一标准传感器的一端通过拉钩与传感器加载盘上的垂直拉杆连接,另一端连接通过横梁上的定滑轮Ⅳ和定滑轮Ⅴ并加载砝码的细绳,利用砝码重力对六维力传感器施加z方向的载荷;六维力传感器和标准传感器输出的信号分别通过信号调理电路将信号进行放大、滤波和隔离处理后,使用数据采集卡采集调理后的信号并传输给计算机;4) Loading in the direction of Fz: Connect one end of a standard sensor to the vertical rod on the sensor loading plate through the pull hook, and connect the other end to the thin rope that passes through the fixed pulley IV and fixed pulley V on the beam and loads the weight. Gravity exerts a load in the z direction on the six-dimensional force sensor; the signals output by the six-dimensional force sensor and the standard sensor are respectively amplified, filtered and isolated through the signal conditioning circuit, and the conditioned signal is collected and transmitted to computer;
5)对六维力传感器Mx方向进行加载,将一标准传感器的一端通过拉钩与传感器加载盘上y方向的水平拉杆相连,另一端通过绕过y方向的一短夹具上的定滑轮Ⅰ的细绳与标准砝码连接;再将另一标准传感器的一端通过拉钩与传感器加载盘上的垂直拉杆相连,另一标准传感器的另一端通过绕过y方向的另一短夹具上的定滑轮II的细绳与标准砝码连接;两处分别加载等质量的砝码,通过这种方式对六维力传感器加载单维力矩;六维力传感器和两个标准传感器输出的信号分别通过信号调理电路将信号进行放大、滤波和隔离处理后,使用数据采集卡采集调理后的信号并传输给计算机;5) To load the six-dimensional force sensor in the Mx direction, connect one end of a standard sensor to the horizontal pull rod in the y direction on the sensor loading plate through a pull hook, and connect the other end to the fixed pulley I on a short fixture that bypasses the y direction. The rope is connected to the standard weight; then one end of the other standard sensor is connected to the vertical pull rod on the sensor loading plate through the pull hook, and the other end of the other standard sensor is passed through the fixed pulley II on the other short fixture in the y direction. The thin rope is connected to the standard weight; the weights of the same mass are loaded on the two places respectively, and the single-dimensional torque is applied to the six-dimensional force sensor in this way; the signals output by the six-dimensional force sensor and the two standard sensors are respectively passed through the signal conditioning circuit. After the signal is amplified, filtered and isolated, use the data acquisition card to collect the conditioned signal and transmit it to the computer;
6)对六维力传感器My方向进行加载,将一标准传感器的一端通过拉钩与传感器加载盘上x方向的水平拉杆相连,另一端通过绕过x方向的一短夹具上的定滑轮Ⅰ的细绳与标准砝码连接;再将另一标准传感器的一端通过拉钩与传感器加载盘上的垂直拉杆相连,另一标准传感器的另一端通过绕过x方向的另一短夹具上的定滑轮Ⅱ的细绳与标准砝码连接;两处分别加载等质量的砝码,通过这种方式对六维力传感器加载单维力矩;六维力传感器和两个标准传感器输出的信号分别通过信号调理电路将信号进行放大、滤波和隔离处理后,使用数据采集卡采集调理后的信号并传输给计算机;6) To load the My direction of the six-dimensional force sensor, one end of a standard sensor is connected to the horizontal pull rod in the x direction on the sensor loading plate through a pull hook, and the other end is passed through a thin fixed pulley I on a short fixture in the x direction. The rope is connected to the standard weight; then one end of the other standard sensor is connected to the vertical pull rod on the sensor loading plate through the pull hook, and the other end of the other standard sensor is passed through the fixed pulley II on the other short fixture in the x direction. The thin rope is connected to the standard weight; the weights of the same mass are loaded on the two places respectively, and the single-dimensional torque is applied to the six-dimensional force sensor in this way; the signals output by the six-dimensional force sensor and the two standard sensors are respectively passed through the signal conditioning circuit. After the signal is amplified, filtered and isolated, use the data acquisition card to collect the conditioned signal and transmit it to the computer;
7)对六维力传感器Mz方向进行加载,将一标准传感器的一端通过拉钩与传感器加载盘上x方向的一水平拉杆相连,另一端通过绕过y方向的一短夹具上的定滑轮Ⅲ的细绳与标准砝码连接;再将另一标准传感器的一端通过拉钩与传感器加载盘上x方向的另一水平拉杆相连,另一标准传感器的另一端通过绕过y方向的另一短夹具上的定滑轮Ⅲ的细绳与标准砝码连接;两处分别加载方向相反大小相同的载荷,通过这种方式对六维力传感器加载单维力矩;六维力传感器和两个标准传感器输出的信号分别通过信号调理电路将信号进行放大、滤波和隔离处理后,使用数据采集卡采集调理后的信号并传输给计算机。7) To load the Mz direction of the six-dimensional force sensor, one end of a standard sensor is connected to a horizontal pull rod in the x direction on the sensor loading plate through a pull hook, and the other end is passed through a fixed pulley III on a short fixture in the y direction. The string is connected to the standard weight; then one end of the other standard sensor is connected to another horizontal rod in the x direction on the sensor loading plate through a pull hook, and the other end of the other standard sensor is passed to another short clamp in the y direction The thin rope of the fixed pulley III is connected to the standard weight; the two places are respectively loaded with loads of the same magnitude in opposite directions, and in this way the single-dimensional torque is applied to the six-dimensional force sensor; the signals output by the six-dimensional force sensor and the two standard sensors After the signal is amplified, filtered and isolated through the signal conditioning circuit, the conditioned signal is collected by the data acquisition card and transmitted to the computer.
作为本发明的一种优选方案,所述横梁上设置一条形孔,所述定滑轮Ⅳ通过穿过条形孔的螺杆固定在横梁上。As a preferred solution of the present invention, a strip-shaped hole is provided on the beam, and the fixed pulley IV is fixed on the beam through a screw passing through the strip-shaped hole.
作为本发明的另一种优选方案,所述工作台上的滑槽为上口小下口大的T滑槽,所述底座的底部固定连接上部小下部大的T型滑块,所述T型滑块位于滑槽内并与滑槽可滑动配合。As another preferred solution of the present invention, the chute on the workbench is a T chute with a small upper opening and a large lower opening, and the bottom of the base is fixedly connected with a T-shaped slider with a small upper part and a larger lower part. The type slide block is located in the chute and can slidably cooperate with the chute.
作为本发明的一种改进方案,所述竖直支撑板在竖直方向设置导向滑槽,所述短夹具通过锁紧杆固定连接在竖直支撑板上并可沿导向滑槽上下滑动。As an improvement of the present invention, the vertical support plate is provided with a guide chute in the vertical direction, and the short clamp is fixedly connected to the vertical support plate through a locking rod and can slide up and down along the guide chute.
本发明的技术效果是:该六维力传感器标定方法能够对六维力传感器各维依次进行准确加载,通过对加载实验数据进行分析,获得其静态性能指标,最后对产生误差的原因进行分析,对于六维力传感器设计改进有着重要意义;同时该标定方法为建立六维力传感器计量标准和量值溯源提供参考。The technical effect of the present invention is: the six-dimensional force sensor calibration method can accurately load each dimension of the six-dimensional force sensor in sequence, and obtain its static performance index by analyzing the loading experimental data, and finally analyze the cause of the error, It is of great significance to improve the design of the six-dimensional force sensor; at the same time, the calibration method provides a reference for the establishment of the measurement standard and value traceability of the six-dimensional force sensor.
附图说明Description of drawings
图1为六维力传感器标定装置的结构示意图;Fig. 1 is a schematic structural diagram of a six-dimensional force sensor calibration device;
图2为短支架的结构示意图;Fig. 2 is the structural representation of short support;
图3为六维力传感器的结构示意图;Fig. 3 is a structural schematic diagram of a six-dimensional force sensor;
图4为传感器加载盘的结构示意图;Fig. 4 is a structural schematic diagram of a sensor loading plate;
图5为数据采集系统图;Fig. 5 is a diagram of the data acquisition system;
图6为信号采集部分电气示意图;Figure 6 is an electrical schematic diagram of the signal acquisition part;
图7为采集系统组成结构图。Figure 7 is a structural diagram of the acquisition system.
附图中,1—工作台; 2—短支架; 3—回转工作台; 4—传感器下夹盘;5—六维力传感器; 6—传感器加载盘; 7—横梁; 8—支撑柱; 9—滑槽; 10—水平拉杆; 11—垂直拉杆; 12—底座; 13—竖直支撑板; 14—短夹具; 15—定滑轮Ⅰ; 16—定滑轮Ⅱ; 17—定滑轮Ⅲ; 18—定滑轮Ⅳ; 19—定滑轮Ⅴ; 20—螺杆; 21—滑块; 22—导向滑槽。In the accompanying drawings, 1—working table; 2—short bracket; 3—rotary table; 4—under the sensor chuck; 5—six-dimensional force sensor; 6—sensor loading plate; 7—beam; 8—supporting column; 9 —chute; 10—horizontal tie rod; 11—vertical tie rod; 12—base; 13—vertical support plate; 14—short fixture; 15—fixed pulley I; 16—fixed pulley II; Fixed pulley Ⅳ; 19—fixed pulley Ⅴ; 20—screw rod; 21—slider block; 22—guiding chute.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细地描述。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
六维力传感器标定方法,在该方法中采用了一种六维力传感器标定装置,如图1所示,该装置包括工作台1、短支架2、回转工作台3、传感器下夹盘4、待标定的六维力传感器5、传感器加载盘6、横梁7和支撑柱8。工作台1靠近四侧和中部均沿纵向和横向设置相互垂直的滑槽9,工作台1上的滑槽9为上口小下口大的T滑槽。短支架2为四个并分别安装在工作台1的四侧中部,回转工作台3安装在工作台1的中部。A six-dimensional force sensor calibration method, in which a six-dimensional force sensor calibration device is used, as shown in Figure 1, the device includes a workbench 1, a short bracket 2, a rotary table 3, a sensor lower chuck 4, The six-dimensional force sensor 5 to be calibrated, the sensor loading plate 6, the beam 7 and the supporting column 8. The workbench 1 is provided with mutually vertical chutes 9 near the four sides and the middle along the longitudinal and transverse directions, and the chute 9 on the workbench 1 is a T chute with a small upper opening and a larger lower opening. There are four short supports 2 and they are respectively installed in the middle of the four sides of the workbench 1, and the rotary table 3 is installed in the middle of the workbench 1.
在工作台1的一对角方向上分别垂直安装支撑柱8,横梁7水平安装在支撑柱8的顶部,横梁7上且位于垂直拉杆11的正上方设置一定滑轮Ⅳ 18(在本实施例中,横梁7上设置一条形孔,定滑轮Ⅳ 18通过穿过条形孔的螺杆20固定在横梁7上)。横梁7上且靠近横梁7的外端设置一定滑轮Ⅴ 19。传感器下夹盘4安装在回转工作台3上,六维力传感器5安装在传感器下夹盘4上,传感器加载盘6安装在六维力传感器5上;在传感器加载盘6的四侧分别设置水平拉杆10,在传感器加载盘6的顶部设置垂直拉杆11。On a pair of corner directions of the workbench 1, the support column 8 is vertically installed respectively, and the crossbeam 7 is horizontally installed on the top of the support column 8, and a certain pulley IV 18 is set on the crossbeam 7 and directly above the vertical pull bar 11 (in this embodiment , A strip-shaped hole is set on the crossbeam 7, and the fixed pulley IV 18 is fixed on the crossbeam 7 by the screw rod 20 passing through the strip-shaped hole). A certain pulley V 19 is arranged on the beam 7 and near the outer end of the beam 7 . The sensor lower chuck 4 is installed on the rotary table 3, the six-dimensional force sensor 5 is installed on the sensor lower chuck 4, and the sensor loading plate 6 is installed on the six-dimensional force sensor 5; A horizontal tie rod 10 and a vertical tie rod 11 are arranged on the top of the sensor loading plate 6 .
短支架的结构如图2所示,短支架2包括底座12、竖直支撑板13和短夹具14。底座12固定在工作台1上并与滑槽9可滑动配合(在本实施例中,底座12的底部固定连接上部小下部大的T型滑块21,T型滑块21位于滑槽9内并与滑槽9可滑动配合)。竖直支撑板13竖直固定在底座12上,短夹具14水平设置在竖直支撑板13上并与竖直支撑板13在竖直方向上可滑动配合(本实施例中,竖直支撑板13在竖直方向设置导向滑槽22,短夹具14通过锁紧杆23固定连接在竖直支撑板13上并可沿导向滑槽22上下滑动)。短夹具14的一侧靠近外端设置定滑轮Ⅰ 15和定滑轮Ⅱ 16,定滑轮Ⅱ 16位于定滑轮Ⅰ 15的斜上方,在短夹具14的另一侧靠近外端设置一定滑轮Ⅲ 17。The structure of the short support is shown in FIG. 2 . The short support 2 includes a base 12 , a vertical support plate 13 and a short clamp 14 . The base 12 is fixed on the workbench 1 and is slidably matched with the chute 9 (in this embodiment, the bottom of the base 12 is fixedly connected to a T-shaped slider 21 with a small upper part and a large lower part, and the T-shaped slider 21 is located in the chute 9 And with chute 9 slidable cooperation). The vertical support plate 13 is vertically fixed on the base 12, and the short clamp 14 is horizontally arranged on the vertical support plate 13 and is slidably matched with the vertical support plate 13 in the vertical direction (in this embodiment, the vertical support plate 13 is provided with guide chute 22 in the vertical direction, and short clamp 14 is fixedly connected on the vertical support plate 13 by locking bar 23 and can slide up and down along guide chute 22). One side of the short fixture 14 is provided with a fixed pulley I 15 and a fixed pulley II 16 near the outer end, the fixed pulley II 16 is located obliquely above the fixed pulley I 15, and a fixed pulley III 17 is arranged on the other side of the short fixture 14 near the outer end.
该六维力传感器标定方法包括如下步骤:The six-dimensional force sensor calibration method includes the following steps:
1)校准标定装置:使用六角扳手调整横梁7中间的定滑轮Ⅳ 18位置,并根据定位绳索测量判断,使吊锤顶点对准六维力传感器中心,从而保证Fz加载方向准确一致;通过高度尺判定调节四个短夹具14的高度,使短夹具14底部的定滑轮Ⅰ 15的高度与六维力传感器5保持同一高度;利用钢尺调整四周短支架2的位置使其与六维力传感器5的中心处于同一条直线,然后根据定位绳索测量并进行微调,保证六维力传感器5的侧向力方向与短夹具14处于同一直线。1) Calibration and calibration device: Use a hexagonal wrench to adjust the position of the fixed pulley IV 18 in the middle of the beam 7, and judge according to the measurement of the positioning rope, so that the apex of the pendant hammer is aligned with the center of the six-dimensional force sensor, so as to ensure that the Fz loading direction is accurate and consistent; through the height gauge Determine and adjust the heights of the four short clamps 14 so that the height of the fixed pulley I 15 at the bottom of the short clamps 14 remains the same height as the six-dimensional force sensor 5; The center is on the same straight line, and then it is measured and fine-tuned according to the positioning rope to ensure that the lateral force direction of the six-dimensional force sensor 5 is on the same straight line as the short clamp 14.
2)在Fx方向加载:将一标准传感器的一端通过拉钩与传感器加载盘上x方向的水平拉杆相连,另一端通过绕过x方向的定滑轮Ⅰ 15的细绳与标准砝码连接,利用砝码重力对六维力传感器施加x方向的载荷;六维力传感器和标准传感器输出的信号分别通过信号调理电路将信号进行放大、滤波和隔离处理后,使用数据采集卡采集调理后的信号并传输给计算机。2) Loading in the Fx direction: connect one end of a standard sensor to the horizontal pull rod in the x direction on the sensor loading plate through a pull hook, and connect the other end to the standard weight through a thin rope that bypasses the fixed pulley I 15 in the x direction. The gravity of the code applies a load in the x direction to the six-dimensional force sensor; the signals output by the six-dimensional force sensor and the standard sensor are respectively amplified, filtered and isolated through the signal conditioning circuit, and the conditioned signal is collected and transmitted using a data acquisition card to the computer.
3)在Fy方向加载:将一标准传感器的一端通过拉钩与传感器加载盘上y方向的水平拉杆相连,另一端通过绕过y方向的定滑轮Ⅰ 15的细绳与标准砝码连接,利用砝码重力对六维力传感器施加y方向的载荷;六维力传感器和标准传感器输出的信号分别通过信号调理电路将信号进行放大、滤波和隔离处理后,使用数据采集卡采集调理后的信号并传输给计算机。3) Loading in the Fy direction: connect one end of a standard sensor to the horizontal pull rod in the y direction on the sensor loading plate through a pull hook, and connect the other end to the standard weight through a thin rope that bypasses the fixed pulley I 15 in the y direction. The gravity of the code applies a load in the y direction to the six-dimensional force sensor; the signals output by the six-dimensional force sensor and the standard sensor are respectively amplified, filtered and isolated through the signal conditioning circuit, and the conditioned signal is collected and transmitted using a data acquisition card to the computer.
4)在Fz方向加载:将一标准传感器的一端通过拉钩与传感器加载盘上的垂直拉杆连接,另一端连接通过横梁7上的定滑轮Ⅳ 18和定滑轮Ⅴ 19并加载砝码的细绳,利用砝码重力对六维力传感器施加z方向的载荷;六维力传感器和标准传感器输出的信号分别通过信号调理电路将信号进行放大、滤波和隔离处理后,使用数据采集卡采集调理后的信号并传输给计算机。4) Loading in the direction of Fz: Connect one end of a standard sensor to the vertical pull rod on the sensor loading plate through the pull hook, and connect the other end to the string that passes through the fixed pulley IV 18 and the fixed pulley V 19 on the beam 7 and loads the weight. Use the gravity of the weight to apply a load in the z direction to the six-dimensional force sensor; the signals output by the six-dimensional force sensor and the standard sensor are respectively amplified, filtered and isolated through the signal conditioning circuit, and the conditioned signal is collected using a data acquisition card and transfer to the computer.
5)对六维力传感器Mx方向进行加载,将一标准传感器的一端通过拉钩与传感器加载盘上y方向的水平拉杆相连,另一端通过绕过y方向的一短夹具上的定滑轮Ⅰ 15的细绳与标准砝码连接;再将另一标准传感器的一端通过拉钩与传感器加载盘上的垂直拉杆相连,另一标准传感器的另一端通过绕过y方向的另一短夹具上的定滑轮II 16的细绳与标准砝码连接;两处分别加载等质量的砝码,通过这种方式对六维力传感器加载单维力矩;六维力传感器和两个标准传感器输出的信号分别通过信号调理电路将信号进行放大、滤波和隔离处理后,使用数据采集卡采集调理后的信号并传输给计算机。5) To load the six-dimensional force sensor in the Mx direction, one end of a standard sensor is connected to the horizontal pull rod in the y direction on the sensor loading plate through a pull hook, and the other end is passed through the fixed pulley I 15 on a short fixture in the y direction. The string is connected to the standard weight; then one end of the other standard sensor is connected to the vertical pull rod on the sensor loading plate through the pull hook, and the other end of the other standard sensor is passed through the fixed pulley II on the other short fixture in the y direction 16 strings are connected to standard weights; weights of equal mass are loaded on two places respectively, and single-dimensional torque is applied to the six-dimensional force sensor in this way; the signals output by the six-dimensional force sensor and the two standard sensors are respectively processed by signal conditioning After the circuit amplifies, filters and isolates the signal, a data acquisition card is used to collect the conditioned signal and transmit it to the computer.
6)对六维力传感器My方向进行加载,将一标准传感器的一端通过拉钩与传感器加载盘上x方向的水平拉杆相连,另一端通过绕过x方向的一短夹具上的定滑轮Ⅰ 15的细绳与标准砝码连接;再将另一标准传感器的一端通过拉钩与传感器加载盘上的垂直拉杆相连,另一标准传感器的另一端通过绕过x方向的另一短夹具上的定滑轮Ⅱ 16的细绳与标准砝码连接;两处分别加载等质量的砝码,通过这种方式对六维力传感器加载单维力矩;六维力传感器和两个标准传感器输出的信号分别通过信号调理电路将信号进行放大、滤波和隔离处理后,使用数据采集卡采集调理后的信号并传输给计算机。6) To load the My direction of the six-dimensional force sensor, one end of a standard sensor is connected to the horizontal pull rod in the x direction on the sensor loading plate through a pull hook, and the other end is passed through the fixed pulley I 15 on a short fixture in the x direction. The string is connected to the standard weight; then one end of another standard sensor is connected to the vertical pull rod on the sensor loading plate through the pull hook, and the other end of the other standard sensor is passed through the fixed pulley II on another short clamp in the x direction 16 strings are connected to standard weights; weights of equal mass are loaded on two places respectively, and single-dimensional torque is applied to the six-dimensional force sensor in this way; the signals output by the six-dimensional force sensor and the two standard sensors are respectively processed by signal conditioning After the circuit amplifies, filters and isolates the signal, a data acquisition card is used to collect the conditioned signal and transmit it to the computer.
7)对六维力传感器Mz方向进行加载,将一标准传感器的一端通过拉钩与传感器加载盘上x方向的一水平拉杆相连,另一端通过绕过y方向的一短夹具上的定滑轮Ⅲ 17的细绳与标准砝码连接;再将另一标准传感器的一端通过拉钩与传感器加载盘上x方向的另一水平拉杆相连,另一标准传感器的另一端通过绕过y方向的另一短夹具上的定滑轮Ⅲ 17的细绳与标准砝码连接;两处分别加载方向相反大小相同的载荷,通过这种方式对六维力传感器加载单维力矩;六维力传感器和两个标准传感器输回转工作台3回转工作台3出的信号分别通过信号调理电路将信号进行放大、滤波和隔离处理后,使用数据采集卡采集调理后的信号并传输给计算机。7) To load the Mz direction of the six-dimensional force sensor, one end of a standard sensor is connected to a horizontal tie rod in the x direction on the sensor loading plate through a pull hook, and the other end is passed through a fixed pulley on a short fixture in the y direction. III 17 The thin rope is connected to the standard weight; then one end of the other standard sensor is connected to another horizontal rod in the x direction on the sensor loading plate through a pull hook, and the other end of the other standard sensor is passed through another short clamp in the y direction The thin rope of the fixed pulley III 17 on the top is connected with the standard weight; the two places are respectively loaded with loads of the same magnitude in opposite directions, and in this way, the single-dimensional torque is applied to the six-dimensional force sensor; the six-dimensional force sensor and the two standard sensors output Rotary table 3 The signals from the rotary table 3 are respectively amplified, filtered and isolated by the signal conditioning circuit, and then the conditioned signal is collected by the data acquisition card and transmitted to the computer.
将六维力传感器安装在回转工作台3的中心位置,可以通过控制回转工作台3旋转六维力传感器从而实现正负加载以及通过交换加载位置抵消因加载产生的系统误差。The six-dimensional force sensor is installed at the center of the rotary table 3, and the positive and negative loading can be realized by controlling the rotary table 3 to rotate the six-dimensional force sensor, and the system error caused by loading can be offset by exchanging the loading position.
回转工作台3上的两个螺纹孔用于安装两个支撑柱8,支撑柱8上安装的横梁7有两个定滑轮,通过两个定滑轮改变加载方向的作用,利用砝码重力对六维力传感器5施加垂直向上的加载,支撑柱8和横梁7主要用于施加Fz方向的标定载荷。调整短支架2在工作台1上的位置,并通过六角螺栓和滑道中的T型滑块将其固定。短夹具14安装在竖直支撑板13上,可在竖直支撑板13上上下滑动,调整好位置后使用六角扳手固定,且每个短夹具14上安装有两个定滑轮组,其中下方的两个定滑轮水平方向的距离为160mm,上下两个定滑轮竖直方向的中心距离70mm,如图2所示。为实现单维加载及保证加载方向,使短支架2相互在同一直线上且互相垂直,通过短支架2配合使用砝码对六维力传感器Fx、Fy及Mx、My方向加载标定载荷。The two threaded holes on the rotary table 3 are used to install two support columns 8, and the crossbeam 7 installed on the support column 8 has two fixed pulleys. The force sensor 5 applies a vertical upward load, and the support column 8 and the beam 7 are mainly used to apply a calibration load in the Fz direction. Adjust the position of the short bracket 2 on the workbench 1, and fix it through the hexagonal bolt and the T-shaped slide block in the slideway. Short clamps 14 are installed on the vertical support plate 13, can slide up and down on the vertical support plate 13, use hex wrench to fix after adjusting the position, and two fixed pulley blocks are installed on each short clamp 14, wherein the two below The distance between two fixed pulleys in the horizontal direction is 160 mm, and the vertical center distance between the upper and lower fixed pulleys is 70 mm, as shown in Figure 2. In order to realize single-dimensional loading and ensure the loading direction, the short brackets 2 are on the same straight line and perpendicular to each other, and the calibration loads are applied to the six-dimensional force sensor Fx, Fy and Mx, My directions through the short brackets 2 and weights.
本实施中,六维力传感器其外型为较为扁平的圆柱体,如图3所示,从该六维力传感器内部引出信号输出线,该传输线具有屏蔽功能,接头为lemo14芯航空插头。该六维力传感器通过前后两个端盖和与之作用的物件连接,其后端盖圆周上均匀分布4个螺钉孔。标定前需根据六维力传感器的外形特征设计相应的载荷加载部件,该六维力传感器设计的加载部件由传感器加载盘6(如图4所示)和拉杆(包括水平拉杆10和垂直拉杆11)组成,其中加载盘上安装拉杆的螺纹孔中心与六维力传感器基准面在同一平面上,从而保证水平方向的加载准确,传感器加载盘6通过螺钉固定。将六维力传感器安装于工作台的部件主要有:回转工作台、传感器加载盘、传感器下夹盘、圆螺母、键和六角螺母等。In this implementation, the shape of the six-dimensional force sensor is a relatively flat cylinder, as shown in Figure 3, the signal output line is drawn from the inside of the six-dimensional force sensor, the transmission line has a shielding function, and the connector is a lemo14-core aviation plug. The six-dimensional force sensor is connected to the objects acting on it through the front and rear end covers, and four screw holes are evenly distributed on the circumference of the rear end cover. Before calibration, the corresponding load loading parts should be designed according to the appearance characteristics of the six-dimensional force sensor. The loading part designed for the six-dimensional force sensor consists of a sensor loading plate 6 (as shown in Figure 4) and tie rods (including horizontal tie rods 10 and vertical tie rods 11 ), wherein the center of the threaded hole where the pull rod is installed on the loading plate is on the same plane as the reference plane of the six-dimensional force sensor, thereby ensuring accurate loading in the horizontal direction, and the sensor loading plate 6 is fixed by screws. The components that install the six-dimensional force sensor on the workbench mainly include: rotary table, sensor loading plate, sensor lower chuck, round nut, key and hexagon nut, etc.
为保证标定装置的可靠性,首先,在设计和加工阶段应使用硬度较高的材料,并保证其加工精度,其次,加载前需要标定装置校准。首先准确安装六维力传感器于回转工作台上后,将回转工作台固定在工作台面中间位置并调整其刻度至0°,旋转锁杆锁紧。In order to ensure the reliability of the calibration device, firstly, materials with higher hardness should be used in the design and processing stages, and the processing accuracy should be guaranteed; secondly, the calibration device needs to be calibrated before loading. First, after accurately installing the six-dimensional force sensor on the rotary table, fix the rotary table in the middle of the table and adjust its scale to 0°, then rotate the locking lever to lock.
校准标定装置后,对六维力传感器的各方向分别进行标定,具体按如下步骤进行:(1)根据六维力传感器测量范围配置相应的标准砝码,本次标定配置了:1kg砝码4个、2kg砝码4个、5kg砝码4个、10kg砝码4个;同时,为避免滚动轴承内部产生的摩擦力矩和绳子与定滑轮间的摩擦力等因素的影响使载荷加载不准确,通过使用高精度的标准单维力传感器确定加载值,标准传感器一端通过拉钩与加载部件相连,另一端通过细绳与标准砝码连接。(2)在六维力传感器的测量范围内,按从小到大依次递增后从大到小依次递减的顺序逐步加载,加载后待砝码处于静止状态时或通过自行开发的数据采集的分析系统的显示曲线观察其是否稳定,然后记录标定数据并保存在指定文件。After calibrating the calibration device, calibrate the six-dimensional force sensor in each direction, specifically as follows: (1) Configure the corresponding standard weights according to the measurement range of the six-dimensional force sensor. This calibration configuration: 1kg weight 4 1 piece, 4 pieces of 2kg weight, 4 pieces of 5kg weight, 4 pieces of 10kg weight; at the same time, in order to avoid inaccurate load loading due to factors such as the friction torque generated inside the rolling bearing and the friction force between the rope and the fixed pulley. A high-precision standard single-dimensional force sensor is used to determine the loading value. One end of the standard sensor is connected to the loading part through a hook, and the other end is connected to the standard weight through a string. (2) Within the measurement range of the six-dimensional force sensor, gradually load in the order of increasing from small to large and then decreasing from large to small. After loading, when the weight is in a static state or through the self-developed data acquisition analysis system Check the displayed curve to see if it is stable, then record the calibration data and save it in the specified file.
采集系统主要包括待测信号部分、信号调理部分、数据采集部分、以及计算机部分,这四个部分组成了一个完整的采集系统,如图5所示。具体的说,就是传感器将非电量的原始信号转变为可识别的电信号并经信号调理设备处理(放大、滤波、隔离等)。经过调理后的信号仍然是模拟信号,数据采集卡将模拟信号转换为能够被计算机识别的数字信号。The acquisition system mainly includes the signal part to be tested, the signal conditioning part, the data acquisition part, and the computer part. These four parts form a complete acquisition system, as shown in Figure 5. Specifically, the sensor converts the original non-electrical signal into a recognizable electrical signal and processes it through signal conditioning equipment (amplification, filtering, isolation, etc.). The conditioned signal is still an analog signal, and the data acquisition card converts the analog signal into a digital signal that can be recognized by the computer.
调理电路主要将信号进行放大、滤波、隔离等处理。数据采集卡以队列形式依次采集传感器等测量单元输出的电信号(模拟或数字信号),其后传输到上位机中,由上位机进行一定的分析处理等操作。数据采集卡是一种计算机扩展卡,其能够实现数据采集功能,能够通过PCI、PCI Express、PXI、USB、PCMCIA、RS485、RS232、以太网、各种无线网络等总线接入个人计算机。The conditioning circuit mainly amplifies, filters, and isolates the signal. The data acquisition card sequentially collects the electrical signals (analog or digital signals) output by sensors and other measurement units in the form of a queue, and then transmits them to the host computer, which performs certain analysis and processing operations. The data acquisition card is a computer expansion card, which can realize the data acquisition function, and can be connected to a personal computer through buses such as PCI, PCI Express, PXI, USB, PCMCIA, RS485, RS232, Ethernet, and various wireless networks.
该方法需采集一个六维力传感器、两个标准单维力传感器的信号,经调理电路放大、滤波、隔离等处理后,使用数据采集卡采集调理后的信号并传输给计算机进行分析处理,根据系统组成特点和性能要求对采集系统硬件部分进行设计和选型。This method needs to collect the signals of a six-dimensional force sensor and two standard single-dimensional force sensors. After being amplified, filtered, and isolated by the conditioning circuit, the conditioned signal is collected by the data acquisition card and transmitted to the computer for analysis and processing. The characteristics and performance of the system require the design and selection of the hardware part of the acquisition system.
传感器输出的微弱(微伏级)差分信号经放大器放大后变成0~10V的单端信号,然后由有源低通滤波器进行滤波,再由AD转换器转换成数字信号,由嵌入式微处理器控制,发往通信接口,电气示意图如图6所示。The weak (microvolt level) differential signal output by the sensor is amplified by the amplifier and turned into a single-ended signal of 0-10V, then filtered by an active low-pass filter, and then converted into a digital signal by an AD converter, which is processed by an embedded microprocessor The device is controlled and sent to the communication interface. The electrical schematic diagram is shown in Figure 6.
系统主要由待标定的六维力传感器、两个标准单维力传感器、放大电路、信号处理器、NI采集卡、计算机及相关传输线组成,系统组成如图7。The system is mainly composed of six-dimensional force sensors to be calibrated, two standard single-dimensional force sensors, amplifier circuits, signal processors, NI acquisition cards, computers and related transmission lines. The system composition is shown in Figure 7.
NI USB-6210数据采集卡是一款USB总线供电M系列多功能外挂式数据采集模块,可通过USB接口直接与计算机连接,其易于安装、使用方便,抗干扰能力强,不受计算机插槽的数量和地址限制,能够自由中断,具有可扩展性好;在一些强电磁干扰测试环境下,可以通过专门的电磁屏蔽方法,来避免其采集的数据失真,且在高采样率下同样能保持较高精度。NI USB-6210 data acquisition card is a USB bus powered M series multifunctional external data acquisition module, which can be directly connected to the computer through the USB interface. It is easy to install and use, has strong anti-interference ability, and is not affected by the computer slot Quantity and address restrictions, free interruption, good scalability; in some strong electromagnetic interference test environments, special electromagnetic shielding methods can be used to avoid the distortion of the collected data, and it can also maintain a relatively high sampling rate High precision.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
Claims (1)
- A kind of 1. six-dimension force sensor calibration method, it is characterised in that employ six-dimension force sensor calibration dress in the method Put, the device includes chuck (4), six-dimensional force to be calibrated under workbench (1), short support (2), rotary table (3), sensor Sensor (5), sensor loading disc (6), crossbeam (7) and support column (8);The workbench (1) is close to four sides and the equal edge in middle part Vertical and horizontal set orthogonal chute (9);The short support (2) is four and is separately mounted to the four of workbench (1) Middle side part;The rotary table (3) is arranged on the middle part of workbench (1);Hung down respectively on a pair of angular direction of workbench (1) Straight installation support column (8), crossbeam (7) are horizontally arranged at the top of support column (8);Chuck (4) is arranged on back under the sensor On revolving worktable (3), six-dimension force sensor (5) is arranged under sensor on chuck (4), sensor loading disc (6) installation On six-dimension force sensor (5);Girt (10) is set respectively in four sides of sensor loading disc (6), loaded in sensor The top of disk (6) sets vertical ties (11);The short support (2) includes base (12), vertical gripper shoe (13) and short fixture (14), the base (12) is fixed on workbench (1) and slidably coordinated with chute (9), and the vertical gripper shoe (13) is perpendicular Directly be fixed on base (12), the short fixture (14) be horizontally set in vertical gripper shoe (13) and with vertical gripper shoe (13) In the vertical direction slidably coordinates;The side of short fixture (14) sets fixed pulley I (15) and fixed pulley II (16) close to outer end, The fixed pulley II (16) is located at the oblique upper of fixed pulley I (15), is set necessarily close to outer end in the opposite side of short fixture (14) Pulley III (17);A fixed pulley IV (18), the crossbeam are arranged above on the crossbeam (7) and positioned at vertical ties (11) (7) one fixed pulley V (19) is set on and close to the outer end of crossbeam (7);The six-dimension force sensor calibration method comprises the following steps:1) caliberating device is calibrated:Using fixed pulley IV (18) position among die nut adjustment crossbeam (7), and according to positioning rope Rope measurement judges, makes sash weight summit alignment six-dimension force sensor center, so as to ensure that Fz loading directions are precisely consistent;Pass through height Chi judges the height of the four short fixture (14) of regulation, the height of the fixed pulley I (15) of short fixture (14) bottom is passed with six-dimensional force Sensor (5) keeps sustained height;Using steel ruler adjustment the short support of surrounding (2) position make its with six-dimension force sensor (5) The heart is in same straight line, then measures and is finely adjusted according to positioning rope, ensures the side force side of six-dimension force sensor (5) Same straight line is in short fixture (14);2) loaded in Fx directions:One end of one standard transducer is drawn by the horizontal of x directions on drag hook and sensor loading disc Bar is connected, and the other end is connected by the cord of the fixed pulley I (15) around x directions with standard test weight, using Weight gravity to six Dimensional force sensor applies the load in x directions;Six-dimension force sensor and the signal of standard transducer output pass through signal condition respectively Signal is amplified by circuit, filter and isolation processing after, signal after the collection conditioning of Usage data collection card is simultaneously transferred to meter Calculation machine;3) loaded in Fy directions:One end of one standard transducer is drawn by the horizontal of y directions on drag hook and sensor loading disc Bar is connected, and the other end is connected by the cord of the fixed pulley I (15) around y directions with standard test weight, using Weight gravity to six Dimensional force sensor applies the load in y directions;Six-dimension force sensor and the signal of standard transducer output pass through signal condition respectively Signal is amplified by circuit, filter and isolation processing after, signal after the collection conditioning of Usage data collection card is simultaneously transferred to meter Calculation machine;4) loaded in Fz directions:One end of one standard transducer is connected by the vertical ties on drag hook and sensor loading disc Connect, the other end connects through fixed pulley IV (18) and fixed pulley V (19) and the cord for loading counterweight on crossbeam (7), utilizes weight Code gravity applies the load in z directions to six-dimension force sensor;Six-dimension force sensor and the signal of standard transducer output lead to respectively Cross signal conditioning circuit signal is amplified, filter and isolation processing after, Usage data collection card collection conditioning after signal And it is transferred to computer;5) six-dimension force sensor Mx directions are loaded, one end of a standard transducer is passed through into drag hook and sensor loading disc The girt in upper y directions is connected, the cord and mark that the other end passes through the fixed pulley I (15) on the short fixture around y directions Quasi- counterweight connection;One end of another standard transducer is connected by drag hook with the vertical ties on sensor loading disc again, separately The cord and standard test weight that the other end of one standard transducer passes through the fixed pulley II (16) on another short fixture around y directions Connection;The counterweight of quality such as load at two respectively, one-dimensional torque is loaded to six-dimension force sensor in this way;Six-dimensional force passes Signal is amplified by sensor and the signal of two standard transducers output by signal conditioning circuit respectively, filter and isolation at After reason, Usage data collection card gathers the signal after conditioning and is transferred to computer;6) six-dimension force sensor My directions are loaded, one end of a standard transducer is passed through into drag hook and sensor loading disc The girt in upper x directions is connected, the cord and mark that the other end passes through the fixed pulley I (15) on the short fixture around x directions Quasi- counterweight connection;One end of another standard transducer is connected by drag hook with the vertical ties on sensor loading disc again, separately The cord and standard test weight that the other end of one standard transducer passes through the fixed pulley II (16) on another short fixture around x directions Connection;The counterweight of quality such as load at two respectively, one-dimensional torque is loaded to six-dimension force sensor in this way;Six-dimensional force passes Signal is amplified by sensor and the signal of two standard transducers output by signal conditioning circuit respectively, filter and isolation at After reason, Usage data collection card gathers the signal after conditioning and is transferred to computer;7) six-dimension force sensor Mz directions are loaded, one end of a standard transducer is passed through into drag hook and sensor loading disc One girt in upper x directions is connected, the other end by the cord of the fixed pulley III (17) on the short fixture around y directions with Standard test weight connects;Another level by one end of another standard transducer by x directions on drag hook and sensor loading disc again Pull bar is connected, and the other end of another standard transducer passes through the thin of the fixed pulley III (17) on another short fixture around y directions Rope is connected with standard test weight;The opposite size identical load of loading direction is distinguished at two, six-dimensional force is sensed in this way Device loads one-dimensional torque;Six-dimension force sensor and the signal of two standard transducer output will be believed by signal conditioning circuit respectively Number be amplified, filter and isolation processing after, signal after the collection conditioning of Usage data collection card is simultaneously transferred to computer;One bar hole is set on the crossbeam (7), and the fixed pulley IV (18) is fixed on by the screw rod (20) through bar hole On crossbeam (7);Chute (9) on the workbench (1) is the big T chutes of small lower mouth suitable for reading, and the bottom of the base (12) is fixedly connected The big T-shaped sliding block (21) in the small bottom in top, the T-shaped sliding block (21) are located in chute (9) and slidably coordinated with chute (9);The vertical gripper shoe (13) sets guide chute (22) in vertical direction, and the short fixture (14) passes through check lock lever (23) It is fixedly connected in vertical gripper shoe (13) and can be slided up and down along guide chute (22).
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CN117073970B (en) * | 2023-10-16 | 2024-01-23 | 中国空气动力研究与发展中心高速空气动力研究所 | Load holding, vibration suppressing and fast stabilizing method for large mass loading head |
CN118999891A (en) * | 2024-07-02 | 2024-11-22 | 陕西理工大学 | Six-dimensional force sensor calibration device and calibration method |
CN118464285B (en) * | 2024-07-12 | 2024-09-06 | 中北大学 | A static/dynamic calibration system and calibration method for a six-dimensional force sensor |
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