CN105180671A - Novel graphite condenser - Google Patents

Novel graphite condenser Download PDF

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Publication number
CN105180671A
CN105180671A CN201510624893.1A CN201510624893A CN105180671A CN 105180671 A CN105180671 A CN 105180671A CN 201510624893 A CN201510624893 A CN 201510624893A CN 105180671 A CN105180671 A CN 105180671A
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condenser
plc
signal
executive signal
service pipe
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CN201510624893.1A
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CN105180671B (en
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夏烬楚
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Yancheng Dongfang Automobile Square Investment Development Co ltd
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Abstract

The invention discloses a novel graphite condenser. The novel graphite condenser is characterized by comprising a condenser body; a gas-liquid separator is arranged below the condenser body; the condenser body comprises an inner condenser and an outer condenser; a plurality of working ducts are arranged in the longitudinal direction of the inner condenser, and a plurality of condensation ducts are arranged in the transverse direction of the inner condenser; the condensation ducts and the working ducts are perpendicular, are staggered and are not communicated; the outer condenser comprises a working pipeline and a condensation pipe which are wound around the outer wall of the inner condenser in a spiral manner; the working pipeline and the condensation pipe are adjacent in a spaced manner; a feeding inlet of the condenser body is communicated with the working ducts through the working pipeline; the working ducts are communicated with a discharging outlet of the condenser body through the gas-liquid separator; a gas outlet in the side wall of the gas-liquid separator is communicated to the discharging outlet; and the condensation pipe and the condensation ducts are communicated with a water inlet and a water outlet of the condenser body. According to the novel graphite condenser, the heat exchange area of a heat exchange pipe is large, the condensation distance is long, and automatic control is achieved.

Description

A kind of novel graphite condenser
Technical field
The present invention relates to a kind of graphite condenser, particularly relate to a kind of novel graphite condenser.
Background technology
Condenser, as heat exchange elements, is provided with tube side and shell side, passes to material in tube side, pass to cooling water in shell side, complete heat exchange with this in condenser.Traditional condenser is provided with: upper cover, upper end cover, heat transfer block, low head and bottom end cover, end socket and end cap and end socket and condenser body with bolts respectively, gas-liquid separator is connected with bottom end cover bolt.
Graphite condenser is usually used in the condensation process of the gas producing severe corrosive, and the condensation of traditional block hole graphite condenser air-flow is apart from short, and condensation is often insufficient, and present used condenser seldom has control system to control.
Summary of the invention
Goal of the invention of the present invention is: for above-mentioned Problems existing, a kind of novel graphite condenser is provided, through two condensations of outer inner condenser, expand heat exchange area, increase condensation distance, improve the condensation effect of condenser, the secondary of the gas of gas-liquid separation simultaneously uses, can economize on resources, improve condensation effect.Present invention also offers a kind of control system for novel graphite condenser, realize automatically controlling.
The technical solution used in the present invention is as follows:
Novel graphite condenser of the present invention comprises condenser body, described drawing together below condenser body is provided with gas-liquid separator, described condenser body comprises inner condenser and external condenser, some work ducts are provided with on described inner condenser is longitudinal, transversely be provided with some condensation ducts, vertically interlaced and do not communicate between described condensation duct and work duct; Described external condenser comprises the service pipe and condenser pipe that are wound in inner condenser outer wall all in a spiral manner, wherein service pipe layout adjacent with condenser pipe, described service pipe is by the charging aperture connection work duct of condenser body, described work duct is communicated with by the discharging opening of gas-liquid separator with condenser body, gas outlet on described gas-liquid separator sidewall is communicated to discharging opening, and described condenser pipe and condensation duct are all communicated with water inlet and the delivery port of condenser body.
Further, the outer wall of described inner condenser is provided with spiral service pipe, and described condenser pipe to be placed in the spiral slot that formed between service pipe and to fit with service pipe.
Further, described service pipe and condenser pipe all adopt Cu alloy material to make.
Further, described charging aperture communicates with service pipe; Described water inlet connects condenser pipe and condensation duct respectively, and described delivery port connects condenser pipe and condensation duct respectively; Described work duct communicates with service pipe.
Further, described condenser pipe, condensation duct and water inlet intersection are provided with three-way solenoid valve A, described condensation duct, condenser pipe and delivery port intersection are provided with three-way solenoid valve B, and charging aperture place is provided with electromagnetism and regulates ball valve C, and service pipe is provided with electromagnetism with the intersection in work duct and regulates ball valve D;
Further, described control system comprises: temperature monitoring module, distinguishes temperature of charge T1 and T2 in monitoring duct and service pipe, T1 and T2 is separately converted to temperature digital signal transmission to PLC; Traffic monitoring module, measures discharge Q1 and the Q2 of water inlet and delivery port, Q1 and Q2 is separately converted to traffic figure signal transmission to PLC; Pressure monitor module, gas pressure intensity P1 and P2 in monitoring duct and service pipe, is separately converted to pressure on the number signal, passs PLC by P1 and P2; PLC; receive temperature digital signal, pressure on the number signal and traffic figure signal; and contrast with preset value T, Q and P respectively; contrast between two similar values simultaneously; if T1>T or T2>T, then send executive signal 001 and executive signal 002; If T1<T2, PLC sends executive signal 003; If T1>T2, PLC sends executive signal 004; If Q1<Q or Q>Q2, then send executive signal 005; If P2>P1, the executive signal 006 that PLC sends; If P2<P1, PLC sends executive signal 007; If P1>P or P2>P, PLC first to give the alarm signal to alarm, sends executive signal 008 simultaneously.Executive Module, receives executive signal 001, executive signal 003, executive signal 004, executive signal 005 that PLC sends, and regulates the size of three-way solenoid valve A; Receive the executive signal 002 that PLC sends, and three-way solenoid valve B is tuned up; Receive executive signal 007, executive signal 008 that PLC sends, and regulate electromagnetism to regulate the size of ball valve C; Receive the executive signal 006 that PLC sends, and regulated by electromagnetism ball valve D to tune up.
Further, described temperature monitoring module comprises the thermocouple being arranged on service pipe end and work cell ends; Described traffic monitoring module comprises the electromagnetic flowmeter being located at water inlet and delivery port; Described pressure monitor module, comprises the pressure sensor be arranged on service pipe and work duct.
Further, described PLC is connected with alarm, when PLC to give the alarm signal to alarm, alarm fill order.
Further, described control method comprises the following steps:
Step one: PLC sends to the electronic valve of water inlet and opens command signal, and the adjustment ball valve to charging aperture sends the command signal of unlatching, carries out condensation; The discharge Q1 of electromagnetic flowmeter survey water inlet and the discharge Q2 of delivery port, Q1 and Q2 is converted into traffic figure signal, send to PLC, by two flow values, contrast with preset value simultaneously, if Q1>Q or Q<Q2, then send executive signal 005, three-way solenoid valve A tunes up;
Step 2: with pressure P1 and P2 of gas in the pressure sensor monitoring work duct of work duct and service pipe and service pipe, P1 and P2 is converted into data signal and is sent to PLC, PLC receives two pressure on the number signals, two force value are contrasted, contrast with preset value simultaneously, if P2>P1, the executive signal 006 that PLC sends, electromagnetism regulates ball valve D to tune up; If P2<P1, PLC sends executive signal 007, and electromagnetism regulates ball valve C to open greatly; If P1>P or P2>P, PLC first to give the alarm signal to alarm, and send executive signal 008, electromagnetism regulates ball valve C to open little simultaneously.
Step 3: the temperature T1 in thermocouple monitoring work duct and the temperature T2 of service pipe that use work duct and service pipe place, T1 and T2 is changed into data signal and is sent to PLC, PLC receives two temperature digital signals, contrast, contrast with preset value simultaneously, if T1<T2, PLC sends executive signal 003, and three-way solenoid valve A tunes up to the outlet in condenser pipe direction; If T1>T2, PLC sends executive signal 004, and three-way solenoid valve A tunes up to the outlet in direction, condensation duct; If T1>T or T2>T, then send executive signal 001 and executive signal 002, three-way solenoid valve A, three-way solenoid valve B tune up.
In sum, owing to have employed technique scheme, the invention has the beneficial effects as follows:
(1) heat exchange area increases, and condensation effect is significantly improved.
The service pipe of external condenser and condenser pipe adopt helical structure to be wound around, and work duct and the condensation duct vertical interlaced of inner condenser can obtain larger heat exchange area, and condensation effect is high;
(2) condensation is apart from elongated, and condensation effect strengthens.
First carry out preliminary condensation by an external condenser, then carry out a condensation through inner condenser, condensed gas can be made to obtain condensation more fully, and condensation effect is good.
(3) secondary of divided gas flow utilizes, and saving resource improves condensation effect.
Gas gas-liquid separation gone out imports charging aperture again, then condensation, can save condensed gas on the one hand, avoids discharge waste; The gas be separated on the other hand more easily carries out condensation.
(4) automatically control condensation process, the cooperation between reasonable distribution each several part, condensation effect is good.
The present invention has a control system, can monitor the pressure in condensation process, temperature and flow, regulates the cooperation between links in time, makes condensation effect reach best.
Accompanying drawing explanation
Examples of the present invention will be described by way of reference to the accompanying drawings, wherein:
Fig. 1 is the structured flowchart of the control system of novel graphite condenser.
Detailed description of the invention
All features disclosed in this description, or the step in disclosed all methods or process, except mutually exclusive feature and/or step, all can combine by any way.
Arbitrary feature disclosed in this description (comprising any accessory claim, summary), unless specifically stated otherwise, all can be replaced by other equivalences or the alternative features with similar object.That is, unless specifically stated otherwise, each feature is an example in a series of equivalence or similar characteristics.
Novel graphite condenser of the present invention comprises condenser body, described drawing together below condenser body is provided with gas-liquid separator, described condenser body comprises inner condenser and external condenser, some work ducts are provided with on described inner condenser is longitudinal, transversely be provided with some condensation ducts, vertically interlaced and do not communicate between described condensation duct and work duct; Described external condenser comprises the service pipe and condenser pipe that are wound in inner condenser outer wall all in a spiral manner, wherein service pipe layout adjacent with condenser pipe, described service pipe is by the charging aperture connection work duct of condenser body, described work duct is communicated with by the discharging opening of gas-liquid separator with condenser body, gas outlet on described gas-liquid separator sidewall is communicated to discharging opening, and described condenser pipe and condensation duct are all communicated with water inlet and the delivery port of condenser body.The outer wall of described inner condenser is provided with spiral service pipe, and described condenser pipe to be placed in the spiral slot that formed between service pipe and to fit with service pipe.Described service pipe and condenser pipe all adopt Cu alloy material to make.Described charging aperture communicates with service pipe; Described water inlet connects condenser pipe and condensation duct respectively, and described delivery port connects condenser pipe and condensation duct respectively; Described work duct communicates with service pipe.Described condenser pipe, condensation duct and water inlet intersection are provided with three-way solenoid valve A, described condensation duct, condenser pipe and delivery port intersection are provided with three-way solenoid valve B, charging aperture place is provided with electromagnetism and regulates ball valve C, and service pipe is provided with electromagnetism with the intersection in work duct and regulates ball valve D;
As Fig. 1, in force, the control system that novel graphite condenser of the present invention provides comprises: temperature monitoring module, distinguishes temperature of charge T1 and T2 in monitoring duct and service pipe, T1 and T2 is separately converted to temperature digital signal transmission to PLC; Traffic monitoring module, measures discharge Q1 and the Q2 of water inlet and delivery port, Q1 and Q2 is separately converted to traffic figure signal transmission to PLC; Pressure monitor module, gas pressure intensity P1 and P2 in monitoring duct and service pipe, is separately converted to pressure on the number signal, passs PLC by P1 and P2; PLC; receive temperature digital signal, pressure on the number signal and traffic figure signal; and contrast with temperature preset value T, flow preset value Q and pressure preset value P respectively; contrast between two similar values simultaneously; if T1>T or T2>T; then send executive signal 001 to three-way solenoid valve A, send executive signal 002 to three-way solenoid valve B; If T1<T2, PLC sends executive signal 003 to three-way solenoid valve A; If T1>T2, PLC sends executive signal 004 to three-way solenoid valve A; If Q1>Q or Q<Q2, then send executive signal 005 to three-way solenoid valve A; If P2>P1, the executive signal 006 that PLC regulates ball valve D to send to electromagnetism; If P2<P1, PLC regulates ball valve C to send executive signal 007 to electromagnetism; If P1>P or P2>P, PLC first to give the alarm signal to alarm, regulates ball valve C all to send executive signal 008 to electromagnetism simultaneously.Executive Module, receives executive signal 001, executive signal 003, executive signal 004, executive signal 005 that PLC sends, and regulates the size of three-way solenoid valve A; Receive the executive signal 002 that PLC sends, and three-way solenoid valve B is tuned up; Receive executive signal 007, executive signal 008 that PLC sends, and regulate electromagnetism to regulate the size of ball valve C; Receive the executive signal 006 that PLC sends, and regulated by electromagnetism ball valve D to tune up.Described temperature monitoring module comprises the thermocouple being arranged on service pipe end and work cell ends; Described traffic monitoring module comprises the electromagnetic flowmeter being located at water inlet and delivery port; Described pressure monitor module, comprises the pressure sensor be arranged on service pipe and work duct.Described PLC is connected with alarm, when PLC to give the alarm signal to alarm, alarm fill order.
In force, control method of the present invention comprises the following steps:
Step one: PLC sends to the electronic valve of water inlet and opens command signal, and the adjustment ball valve to charging aperture sends the command signal of unlatching, carries out condensation; The discharge Q1 of electromagnetic flowmeter survey water inlet and the discharge Q2 of delivery port, Q1 and Q2 is converted into traffic figure signal, send to PLC, two flow values and preset value are contrasted, if Q1<Q or Q>Q2, then send executive signal 005, three-way solenoid valve A tunes up;
Step 2: with pressure P1 and P2 of gas in the pressure sensor monitoring work duct of work duct and service pipe and service pipe, P1 and P2 is converted into data signal and is sent to PLC, PLC receives two pressure on the number signals, two force value are contrasted, contrast with preset value simultaneously, if P2>P1, the executive signal 006 that PLC sends, electromagnetism regulates ball valve D to tune up; If P2<P1, PLC sends executive signal 007, and electromagnetism regulates ball valve C to open greatly; If P1>P or P2>P, PLC first to give the alarm signal to alarm, and send executive signal 008, electromagnetism regulates ball valve C to open little simultaneously.
Step 3: the temperature T1 in thermocouple monitoring work duct and the temperature T2 of service pipe that use work duct and service pipe place, T1 and T2 is changed into data signal and is sent to PLC, PLC receives two temperature digital signals, contrast, contrast with preset value simultaneously, if T1<T2, PLC sends executive signal 003, and three-way solenoid valve A tunes up to the outlet in condenser pipe direction; If T1>T2, PLC sends executive signal 004, and three-way solenoid valve A tunes up to the outlet in direction, condensation duct; If T1>T or T2>T, then send executive signal 001 and executive signal 002, three-way solenoid valve A, three-way solenoid valve B tune up.
The present invention is not limited to aforesaid detailed description of the invention.The present invention expands to any new feature of disclosing in this manual or any combination newly, and the step of the arbitrary new method disclosed or process or any combination newly.

Claims (10)

1. a novel graphite condenser, it is characterized in that: comprise condenser body, described drawing together below condenser body is provided with gas-liquid separator, described condenser body comprises inner condenser and external condenser, some work ducts are provided with on described inner condenser is longitudinal, transversely be provided with some condensation ducts, vertically interlaced and do not communicate between described condensation duct and work duct; Described external condenser comprises the service pipe and condenser pipe that are wound in inner condenser outer wall all in a spiral manner, wherein service pipe layout adjacent with condenser pipe, described service pipe is by the charging aperture connection work duct of condenser body, described work duct is communicated with by the discharging opening of gas-liquid separator with condenser body, gas outlet on described gas-liquid separator sidewall is communicated to discharging opening, and described condenser pipe and condensation duct are all communicated with water inlet and the delivery port of condenser body.
2. novel graphite condenser according to claim 1, is characterized in that: the outer wall of described inner condenser is provided with spiral service pipe, and described condenser pipe to be placed in the spiral slot that formed between service pipe and to fit with service pipe.
3. novel graphite condenser according to claim 2, is characterized in that: described service pipe and condenser pipe all adopt Cu alloy material to make.
4. novel graphite condenser according to claim 1 or 2 or 3, is characterized in that: described charging aperture communicates with service pipe; Described water inlet connects condenser pipe and condensation duct respectively, and described delivery port connects condenser pipe and condensation duct respectively; Described work duct communicates with service pipe.
5. novel graphite condenser according to claim 4, it is characterized in that: described condenser pipe, condensation duct and water inlet intersection are provided with three-way solenoid valve A, described condensation duct, condenser pipe and delivery port intersection are provided with three-way solenoid valve B, charging aperture place is provided with electromagnetism and regulates ball valve C, and service pipe is provided with electromagnetism with the intersection in work duct and regulates ball valve D;
Novel graphite condenser according to any one of claim 1-5 claim, it is characterized in that: the control system also arranged comprises: temperature monitoring module, distinguish temperature of charge T1 and T2 in monitoring duct and service pipe, T1 and T2 is separately converted to temperature digital signal transmission to PLC; Traffic monitoring module, measures discharge Q1 and the Q2 of water inlet and delivery port, Q1 and Q2 is separately converted to traffic figure signal transmission to PLC; Pressure monitor module, gas pressure intensity P1 and P2 in monitoring duct and service pipe, is separately converted to pressure on the number signal, passs PLC by P1 and P2;
PLC; receive temperature digital signal, pressure on the number signal and traffic figure signal; and will contrast with preset value T, Q and P respectively; contrast between two similar values simultaneously; if T1>T or T2>T, then send executive signal 001 and executive signal 002; If T1<T2, PLC sends executive signal 003; If T1>T2, PLC sends executive signal 004; If Q1<Q or Q>Q2, then send executive signal 005; If P2>P1, the executive signal 006 that PLC sends; If P2<P1, PLC sends executive signal 007; If P1>P or P2>P, PLC first to give the alarm signal to alarm, sends executive signal 008 simultaneously.
6. Executive Module, receives executive signal 001, executive signal 003, executive signal 004, executive signal 005 that PLC sends, and regulates the size of three-way solenoid valve A; Receive the executive signal 002 that PLC sends, and three-way solenoid valve B is tuned up; Receive executive signal 007, executive signal 008 that PLC sends, and regulate electromagnetism to regulate the size of ball valve C; Receive the executive signal 006 that PLC sends, and regulated by electromagnetism ball valve D to tune up.
7. novel graphite condenser according to claim 6, is characterized in that: described temperature monitoring module comprises the thermocouple being arranged on service pipe end and work cell ends; Described traffic monitoring module comprises the electromagnetic flowmeter being located at water inlet and delivery port; Described pressure monitor module, comprises the pressure sensor be arranged on service pipe and work duct.
8. novel graphite condenser according to claim 6, is characterized in that: described PLC is connected with alarm, when PLC to give the alarm signal to alarm, and alarm fill order.
9. novel graphite condenser according to claim 8, it is characterized in that, also comprise control method, described control method comprises the following steps:
Step one: PLC sends to the electronic valve of water inlet and opens command signal, and the adjustment ball valve to charging aperture sends the command signal of unlatching, carries out condensation; The discharge Q1 of electromagnetic flowmeter survey water inlet and the discharge Q2 of delivery port, Q1 and Q2 is converted into traffic figure signal, send to PLC, two flow values and preset value are contrasted, if Q1<Q or Q>Q2, then send executive signal 005, three-way solenoid valve A tunes up;
Step 2: with pressure P1 and P2 of gas in the pressure sensor monitoring work duct of work duct and service pipe and service pipe, P1 and P2 is converted into data signal and is sent to PLC, PLC receives two pressure on the number signals, two force value are contrasted, contrast with preset value simultaneously, if P2>P1, the executive signal 006 that PLC sends, electromagnetism regulates ball valve D to tune up; If P2<P1, PLC sends executive signal 007, and electromagnetism regulates ball valve C to open greatly; If P1>P or P2>P, PLC first to give the alarm signal to alarm, and send executive signal 008, electromagnetism regulates ball valve C to open little simultaneously.
10. step 3: the temperature T1 in thermocouple monitoring work duct and the temperature T2 of service pipe that use work duct and service pipe place, T1 and T2 is changed into data signal and is sent to PLC, PLC receives two temperature digital signals, contrast, contrast with preset value simultaneously, if T1<T2, PLC sends executive signal 003, and three-way solenoid valve A tunes up to the outlet in condenser pipe direction; If T1>T2, PLC sends executive signal 004, and three-way solenoid valve A tunes up to the outlet in direction, condensation duct; If T1>T or T2>T, then send executive signal 001 and executive signal 002, three-way solenoid valve A, three-way solenoid valve B tune up.
CN201510624893.1A 2015-09-28 2015-09-28 Novel graphite condenser Active CN105180671B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108267027A (en) * 2018-01-24 2018-07-10 江苏蓝遥净水剂有限公司 Produce the condensing unit of corrosion inhibiting and descaling agent

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1451530A1 (en) * 1987-04-13 1989-01-15 Предприятие П/Я В-2969 Heat tube
SU1518643A1 (en) * 1987-07-27 1989-10-30 Алма-Атинский Филиал Джамбулского Технологического Института Легкой И Пищевой Промышленности Condenser
DE10334754A1 (en) * 2002-11-29 2004-06-17 Meb Metall-Elektro-Bau Service Gmbh Industrial heat exchanger for chemical or pharmaceutical industry has double-helical arrangement of contra-flow pipes
CN202747830U (en) * 2012-06-12 2013-02-20 如皋市长江石墨设备有限公司 Nahlock hole type graphite condenser
CN103673659A (en) * 2012-09-21 2014-03-26 天津顺海炭素科技发展有限公司 Graphite condenser with cooling device
CN205192271U (en) * 2015-09-28 2016-04-27 夏烬楚 Novel graphite condenser

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1451530A1 (en) * 1987-04-13 1989-01-15 Предприятие П/Я В-2969 Heat tube
SU1518643A1 (en) * 1987-07-27 1989-10-30 Алма-Атинский Филиал Джамбулского Технологического Института Легкой И Пищевой Промышленности Condenser
DE10334754A1 (en) * 2002-11-29 2004-06-17 Meb Metall-Elektro-Bau Service Gmbh Industrial heat exchanger for chemical or pharmaceutical industry has double-helical arrangement of contra-flow pipes
CN202747830U (en) * 2012-06-12 2013-02-20 如皋市长江石墨设备有限公司 Nahlock hole type graphite condenser
CN103673659A (en) * 2012-09-21 2014-03-26 天津顺海炭素科技发展有限公司 Graphite condenser with cooling device
CN205192271U (en) * 2015-09-28 2016-04-27 夏烬楚 Novel graphite condenser

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108267027A (en) * 2018-01-24 2018-07-10 江苏蓝遥净水剂有限公司 Produce the condensing unit of corrosion inhibiting and descaling agent

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