CN105179262A - Self-coupling type through-flow submersible electric pump - Google Patents

Self-coupling type through-flow submersible electric pump Download PDF

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Publication number
CN105179262A
CN105179262A CN201510675339.6A CN201510675339A CN105179262A CN 105179262 A CN105179262 A CN 105179262A CN 201510675339 A CN201510675339 A CN 201510675339A CN 105179262 A CN105179262 A CN 105179262A
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China
Prior art keywords
flow submersible
submersible pump
full
flow
guiding
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CN201510675339.6A
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CN105179262B (en
Inventor
马恩成
马凤景
孙岩岩
陈大为
陈竑皓
耿少杰
柴秀发
叶丽珍
邓悌康
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TIANJIN GANQUAN GROUP CO Ltd
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TIANJIN GANQUAN GROUP CO Ltd
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Priority to CN201510675339.6A priority Critical patent/CN105179262B/en
Publication of CN105179262A publication Critical patent/CN105179262A/en
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Abstract

A self-coupling type through-flow submersible electric pump comprises a through-flow submersible electric pump body, a concrete separation pier and a retention wall. The retention wall is provided with guide rail assemblies extending in the same direction as the retention wall, an embedded pipe is arranged on the bottom of the retention wall, and the concrete separation pier is arranged vertical to the bottom end of the retention wall. The through-flow submersible electric pump body is provided with a guide rod assembly. Locating frames are symmetrically arranged on the two sides of the embedded pipe, and a guiding suspension part is arranged at the tail end of each locating frame. A trapezoid cloth-inserted O-shaped rubber seal ring is arranged on the flange surface of the water outlet end of the through-flow submersible electric pump body. The tail ends of the two guide rail assemblies are located on the top of the integrated body formed by the locating frames, the guiding suspension parts and the embedded pipe. The self-coupling type through-flow submersible electric pump has the advantages that the stability of self-coupling sealing is improved, it can be fast completed to lift and wash the pump and prevent the pump from being rusted during the operation interval period when water taking stops, and operation management can be reinforced to improve the adaptability and the reliability and prolong the service life.

Description

A kind of autocoupling type full through-flow submersible pump
One, technical field
The present invention relates to a kind of full through-flow submersible pump device, particularly relate to a kind of autocoupling type full through-flow submersible pump.
Two, background technique
The general mounting type of full through-flow submersible pump arranges two symmetrical coupling seats at pump outlet, the below of vertical guide arranges self coupling hanging hook assembly, self coupling hanging hook assembly and outlet passage make an entirety, for preventing leaking, arrange ring packing rubber ring in the waterexit end of diffuser.The shortcoming that this full through-flow submersible pump of prior art exists: 1. installation process is more complicated, pump enters guide rail and will to tilt 2-5 °, easily causes outer rim and the grazing of guide rail phase of the unstable or diffuser of lifting, can not disposable lifting installation; 2. when full through-flow submersible pump enter guide rail put into working position time, O type rubber seal is easily cut bad, the waterexit end of diffuser can be made to contact with the feed-water end steel to steel of built-in pipe, seal not consolidation, easily leak; 3. self coupling hanging hook assembly and outlet passage are embedded on waterwall, when the lower end flange of gravity to outlet pipe of full through-flow submersible pump produces very large moment of flexure, finally act on the facade on dam, increase the stressed of civil engineering structure.Namely patent of the present invention is a kind of new equipment giving full play to full through-flow submersible pump advantage developed above prior art.
Three, summary of the invention
In order to overcome the deficiency of existing full through-flow submersible pump device, the invention provides a kind of autocoupling type full through-flow submersible pump.
Technological scheme of the present invention realizes like this.
A kind of autocoupling type full through-flow submersible pump of this programme, comprise full through-flow submersible pump, concrete dividing pier, waterwall, described waterwall is provided with the guide assembly identical with waterwall bearing of trend, be provided with built-in pipe bottom described waterwall, described concrete dividing pier is vertical with waterwall bottom to be arranged;
The waterexit end bilateral symmetry of described full through-flow submersible pump be provided with guide assembly with the use of guide rod assembly, any described guide rod assembly comprises cylinder and platter, and described platter is fixedly connected with both sides, the waterexit end sidewall of full through-flow submersible pump; Any described platter centre of surface position is respectively fixedly connected with a described bottom of cylinder; Any described cylinder ends is provided with stifle;
Described built-in pipe bilateral symmetry arranges position shelf, any described position shelf end is provided with guiding suspension member, any described guiding suspension member comprises little support muscle, fixed plate, dividing plate, gusset, thrust inclined-plane and base plate, and the divider upright of any described position shelf and its corresponding position is also fixedly connected with; Any described dividing plate bottom surface is provided with base plate, any base plate end is provided with thrust inclined-plane, the one side both sides of any described thrust inclined-plane dividing plate dorsad are all symmetrically arranged with gusset, fixed plate is provided with between any two adjacent described gussets, any described fixed plate is provided with some little support muscle, be arranged on described fixed plate on same position shelf and dividing plate size identical and parallel to each other at phase co-altitude;
Described full through-flow submersible pump waterexit end flanged surface is provided with trapezoidal folder cloth O type rubber seal;
Described built-in pipe is provided with guiding suspension member one end and is embedded in and is in the concrete dividing pier of water inlet flow channel;
Two described guide assembly ends lay respectively at the top of position shelf and guiding suspension member and built-in pipe place entirety.
Described guide assembly top is provided with guiding port.
Any described guiding port is up big and down small horn-like.
Angle α=15 of any described thrust inclined-plane and vertical line ° ~ 30 °.
Described guide rod assembly is arranged on the elevation geometrical center of full through-flow submersible pump.
Described thrust inclined-plane and cylinder tangent.
Described guide assembly position of center line is that corresponding with it guide rod stack face circle center line overlaps, and for guiding full through-flow submersible pump, two described guide assembly ends lay respectively at directly over position shelf and guiding suspension member and built-in pipe place entirety.
Usefulness of the present invention is: by being embedded in concrete dividing pier two symmetrical position shelfs and guiding suspension member whole assembly, thrust inclined-plane in guiding suspension member and the angle of vertical line are 15-30 °, the gravity G of full through-flow submersible pump directly acts on concrete dividing pier and is delivered on the base plate of water inlet flow channel, civil works structure is not affected, adds the stability of self coupling sealing.Realize the time that installation or removal pump only needs 5-10 minute, in the situation that water quality is severe especially, as used in the water intaking of the Yellow River high sand content, the chemical engineering sewage of highly corrosive or seawater, quick mounting can be utilized, the operation interval of not fetching water, Quick pump, carries out rinsing, antirust, to strengthen operation management to improve adaptability, reliability and working life.Extremely to be conducive to behind movable pump station, dam pumping plant in pumping plant or dam.
Four, accompanying drawing explanation
Fig. 1 is plan view of the present invention.
Fig. 2 is plan view of the present invention.
Fig. 3 is trapezoidal folder cloth O type rubber seal 10 structural representation.
Fig. 4 is guide rod assembly 9 structural representation;
Fig. 5 is guiding suspension member 5 structural representation;
Five, embodiment
Below in conjunction with accompanying drawing, brief description is made to the specific embodiment of the present invention.
Embodiment:
Composition graphs 1 and Fig. 4, be provided with the guide rod assembly 9 of two groups of symmetries in the both sides, waterexit end of full through-flow submersible pump 3, guide rod assembly 9 is that stifle 11, cylinder 12 and platter 13 are welded into entirety.
Composition graphs 5, guiding suspension member 5 first thrust inclined-plane 17 and base plate 18 and a dividing plate 15 is welded into an entirety, make base plate 18 vertical with dividing plate 15, the angle that thrust inclined-plane 17 and base plate 18 are formed is 180 ° of-α ± 1 °, and ensure that the water-in flange face in water-output flange face and built-in pipe 7 that guide rod assembly 9 slowly comes downwards to full through-flow submersible pump 3 along thrust inclined-plane 17 in coupling process overlaps completely, enough Safe Vertical Distances are also had with base plate 18, to avoid coupling not in place bottom the cylinder 12 of guide rod assembly 9.Weld with gusset 16, another dividing plate 15, four little support muscle 14 respectively again.
Composition graphs 1 and Fig. 2, built-in pipe 7 both sides arrange position shelf 6 and the guiding suspension member 5 of two cover symmetries respectively, and three is welded into an entirety, by this integral built-in on the concrete dividing pier 4 and waterwall 8 of water inlet flow channel.When hoist is sling full through-flow submersible pump 3, the two ends of the cylinder 12 stretched out from guide rod assembly 9 through guiding port 1 enter guide assembly 2, full through-flow submersible pump 3 is with water outlet posture vertically downward, along guide assembly 2 slide downward, the cylinder 12 stretched out to guide rod assembly 9 contacts with the thrust inclined-plane 17 in the guiding suspension member 5 be embedded on concrete dividing pier 4, under the effect of pump housing weight, cylinder 12 in guide rod assembly 9 also can continue down to slide, until the water-output flange face of full through-flow submersible pump 3 overlaps completely with the water-in flange face of built-in pipe 7, trapezoidal folder cloth O type rubber seal 10 is compacted, pump stops sliding, coupling puts in place.At this moment guide rod assembly 9 hangs on thrust inclined-plane 17, tangent with it.The axial thrust load Fx of pump housing active force is compressed to the trapezoidal folder cloth O type rubber seal 10 of built-in pipe 7 and pump housing waterexit end, form the sealing of outlet passage.The gravity G that full through-flow submersible pump 3 is subject to, the counter-force Fy on the cylinder 12 of the elastic force Fr that trapezoidal folder cloth O type rubber seal 10 is compressed and ramp effect forms a level-crossing power system.
For ensureing that dividing pier inclined-plane thrust self coupling mounting type is stable under operation, just should meet and being greater than axial force F a, i.e. Fx=Gtan α > Fa because of inclined-plane generation x direction component Fx suffered by concrete dividing pier 4; As can be seen from the above equation, as long as increase the angle α of thrust inclined-plane and level, meet surely with regard to one, but work as the friction self-locking angle β=tan of 90 ° of-α≤O type rubber seal and iron and steel -1(0.18) when=10.2 °, can self-locking be there is, make suspending pump that difficulty occur.Therefore, when engineering design, stability criterion value be safety coefficient k=2.5.Certain pumping plant 1400QGWZ-5.64/8.54-50-670KW full through-flow submersible pump, D leaf=120cm, D h=57.6cm, G=11800kg, safety coefficient k=2.5, namely be 26.5 ° with the angle along vertical line, getting α when engineering drawing makes is 24 °, is the stability foundation ensureing that trapezoidal folder cloth O type rubber seal 10 is not swashed, do not thrown off.
Can find out as engineer applied, the span of α is 15 ° ~ 30 °, and can draw the system stability analysis this level-crossing power system being carried out to theoretical; Draw guide rod assembly 9 central position so that the upper and lower sealing force that is coupled is equal for optimization aim, be coincide as the best with the facade central position of full through-flow submersible pump 3, be arranged in the certain area of the first quartile at this center.Mechanics stability analysis is calculated as follows:
For ensureing that thrust self coupling mounting type is stable under operation, following theoretical mechanics condition should be met:
∑T=0G·x2=Fy·x1+Fx·y2-Fr·r-Fa·r——————①
∑Fx=0Fx=Fa+Fr——————②
The end thrust of Fa-----axial-flow pump
The elastic force of Fr-----trapezoidal folder cloth O type rubber seal compression
By ∑ Fx=0, known, as Fx > Fa, the elastic force Fr of residue and the compression of trapezoidal folder cloth O type rubber seal.
As Fa=0, namely obtain Fx=Fr by 2. formula, substitute into 1. formula
G·x2=Fy·x1+Fr·y2-Fr·r
=Fy·x1+Fry2-r
=Fy·x1+Fxy2-r——————③
Fx=Fsin α Fy=Fcos α------4. as shown in Figure 1
4. formula substitutes into 3. formula and obtains
G·x2=F·cosα·x1+F·sinα·y2-r
F = G · x 2 c o s α · x 1 + s i n α · ( y 2 - r ) ——————⑤
As most simple scenario, as y2=r, then
From 5. formula, α is larger, and x1 is less, and F is larger.
4. Shi Ke get is substituted into by 5. formula
F x = G · x 2 c o s α · x 1 · s i n α = x 2 x 1 · t a n α · G
F y = G · x 2 c o s α · x 1 · c o s α = x 2 x 1 · G
From 2. formula, the X-direction component that the gravity of the pump housing own produces because of inclined-plane, when pump off-duty, Fa=0, Fx=Fr, namely Fx balance by the elasticity of trapezoidal folder cloth O type rubber seal; When water pump operation, the axial force F a that pump produces, its direction is contrary with Fx direction, and owing to creating the axial force of operation, pressing 2. formula Fr will reduce, and when Fr is reduced to 0, illustrate that sealing surface is open, seal failure.
When y2 be on the occasion of, as shown in Figure 1, the sealing counter-force that the upper and lower limit of trapezoidal folder cloth O type rubber seal provides is relevant with the size of y2.
The sealing counter-force that the trapezoidal folder cloth O type rubber seal in upside provides is:
The sealing counter-force that the trapezoidal folder cloth O type rubber seal in downside provides is:
Therefore, when y2 ≠ 0, judge the stability criterion whether sealing surface is opened is whether the trapezoidal folder cloth O type rubber seal in downside is opened, and the axial force of obvious water pump operation, it is rational for being divided into upper and lower each half.
2 r - y 2 2 r · G · x 2 · s i n α c o s α · x 1 + s i n α · ( y 2 - r ) > F a 2 —————⑥
6. namely thrust self coupling sealing means is stable for formula, the Universal Criterion that sealing surface is not opened.
To notice that outlet conduit flange width has enough width when designing, when there is axial deformation in trapezoidal folder cloth O type rubber seal (8), the pump housing flanged surface at place is when fulcrum rotates, should ensure that trapezoidal folder cloth O type rubber seal (8) does not exceed the width of flange, be then stable.If when designing, getting x1=x2, during y2=r, then can thoroughly solve this worry.Now 6. stability criterion formula is also simplified to
G·tanα>F a——————⑦
Meet stable condition formula 7., as long as increase the angle α of thrust inclined-plane and level, meet surely with regard to one, but work as the friction self-locking angle β=tg of 90 ° of-α≤O type rubber seal and iron and steel -1(0.18) when=10.2 °, can self-locking be there is, make suspending pump that difficulty occur.Therefore, when engineering design, stability criterion value be α = tan - 1 ( F a g k G ) , Safety coefficient k=2.5.
Certain stand 1400QGWZ-5.64/8.54-50-670, D leaf=120cm, D h=57.6cm, G=11800kg safety coefficient k=2.5, namely be 26.5 ° with the angle along vertical line, getting α when engineering drawing makes is 24 °, is the stability foundation ensureing that trapezoidal folder cloth O type rubber seal is not swashed, do not thrown off.Can find out as engineer applied, the span of α is 15 ° ~ 30 °, and can draw the system stability analysis this level-crossing power system being carried out to theoretical; Draw guide rod assembly central position so that the upper and lower sealing force that is coupled is equal for optimization aim, be coincide as the best with the facade central position of full through-flow submersible pump, be arranged in the certain area of the first quartile at this center.
Above one embodiment of the present of invention have been described in detail, but described content being only preferred embodiment of the present invention, can not being considered to for limiting practical range of the present invention.All equalizations done according to the present patent application scope change and improve, and all should still belong within patent covering scope of the present invention.

Claims (7)

1. an autocoupling type full through-flow submersible pump, comprise full through-flow submersible pump (3), concrete dividing pier (4), waterwall (8), described waterwall (8) is provided with the guide assembly (2) identical with waterwall (8) bearing of trend, described waterwall (8) bottom is provided with built-in pipe (7), it is characterized in that: described concrete dividing pier (4) is vertical with waterwall (8) bottom to be arranged;
The waterexit end bilateral symmetry of described full through-flow submersible pump (3) be provided with guide assembly (2) with the use of guide rod assembly (9), any described guide rod assembly (9) comprises cylinder (12) and platter (13), and described platter (13) is fixedly connected with both sides, the waterexit end sidewall of full through-flow submersible pump (3); Any described platter (13) centre of surface position is respectively fixedly connected with described cylinder (12) bottom; Any described cylinder (12) end is provided with stifle (11);
Described built-in pipe (7) bilateral symmetry arranges position shelf (6), any described position shelf (6) end is provided with guiding suspension member (5), any described guiding suspension member (5) comprises little support muscle (14), fixed plate (19), dividing plate (15), gusset (16), thrust inclined-plane (17) and base plate (18), and any described position shelf (6) is vertical with the dividing plate (15) of its corresponding position and be fixedly connected with, any described dividing plate (15) bottom surface is provided with base plate (18), any base plate (18) end is provided with thrust inclined-plane (17), the one side both sides of any described thrust inclined-plane (17) dividing plate (15) dorsad are all symmetrically arranged with gusset (16), fixed plate (19) is provided with between any two adjacent described gussets (16), any described fixed plate (19) is provided with some little support muscle (14), be arranged on described fixed plate (19) on same position shelf (6) and dividing plate (15) size identical and parallel to each other at phase co-altitude,
Described full through-flow submersible pump (3) waterexit end flanged surface is provided with trapezoidal folder cloth O type rubber seal (10);
Described built-in pipe (7) is provided with guiding suspension member (5) one end and is embedded in and is in the concrete dividing pier (4) of water inlet flow channel;
Two described guide assembly (2) ends lay respectively at the top of position shelf (6) and guiding suspension member (5) and built-in pipe (7) place entirety.
2. a kind of autocoupling type full through-flow submersible pump according to claim 1, is characterized in that: described guide assembly (2) top is provided with guiding port (1).
3. a kind of autocoupling type full through-flow submersible pump according to claim 2, is characterized in that: any described guiding port (1) is up big and down small horn-like.
4. a kind of autocoupling type full through-flow submersible pump according to claim 1, is characterized in that: the angle α=15-30 ° of any described thrust inclined-plane (17) and vertical line.
5. a kind of autocoupling type full through-flow submersible pump according to claim 1, is characterized in that: described guide rod assembly (9) is arranged on the elevation geometrical center of full through-flow submersible pump (3).
6. a kind of autocoupling type full through-flow submersible pump according to claim 1, is characterized in that: described thrust inclined-plane (17) is tangent with cylinder (12).
7. a kind of autocoupling type full through-flow submersible pump according to claim 1, it is characterized in that: described guide assembly (2) position of center line is that guide rod assembly (9) the end face circle center line corresponding with it overlaps, for guiding full through-flow submersible pump (3), two described guide assembly (2) ends lay respectively at directly over position shelf (6) and guiding suspension member (5) and built-in pipe (7) place entirety.
CN201510675339.6A 2015-10-19 2015-10-19 Self-coupling type through-flow submersible electric pump Active CN105179262B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105782126A (en) * 2016-05-09 2016-07-20 合肥工业大学 Efficient permanent magnetic reflux pump
CN107906012A (en) * 2017-12-22 2018-04-13 蓝深集团股份有限公司 A kind of device for being used to install deep water high-lift diving dredge pump
CN114704505A (en) * 2022-03-22 2022-07-05 江苏国泉泵业制造有限公司 Full tubular pump coupling device

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Publication number Priority date Publication date Assignee Title
JPH05118084A (en) * 1991-07-24 1993-05-14 Ebara Corp Sewage conveying pump unit
JP2771216B2 (en) * 1989-02-08 1998-07-02 株式会社日立製作所 Gate pump device
CN2323177Y (en) * 1997-12-29 1999-06-09 江苏亚太泵业集团公司 Automatic coupled submersible sewege pump
JP2005002876A (en) * 2003-06-11 2005-01-06 Awamura Mfg Co Ltd Pumping equipment
CN203248393U (en) * 2013-04-02 2013-10-23 江苏凯泉泵业制造有限公司 Automatic installing sealing device used for submersible sewage pump
CN205047451U (en) * 2015-10-19 2016-02-24 天津甘泉集团有限公司 Full through -flow submerged motor pump of self coupling formula

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2771216B2 (en) * 1989-02-08 1998-07-02 株式会社日立製作所 Gate pump device
JPH05118084A (en) * 1991-07-24 1993-05-14 Ebara Corp Sewage conveying pump unit
CN2323177Y (en) * 1997-12-29 1999-06-09 江苏亚太泵业集团公司 Automatic coupled submersible sewege pump
JP2005002876A (en) * 2003-06-11 2005-01-06 Awamura Mfg Co Ltd Pumping equipment
CN203248393U (en) * 2013-04-02 2013-10-23 江苏凯泉泵业制造有限公司 Automatic installing sealing device used for submersible sewage pump
CN205047451U (en) * 2015-10-19 2016-02-24 天津甘泉集团有限公司 Full through -flow submerged motor pump of self coupling formula

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105782126A (en) * 2016-05-09 2016-07-20 合肥工业大学 Efficient permanent magnetic reflux pump
CN107906012A (en) * 2017-12-22 2018-04-13 蓝深集团股份有限公司 A kind of device for being used to install deep water high-lift diving dredge pump
CN114704505A (en) * 2022-03-22 2022-07-05 江苏国泉泵业制造有限公司 Full tubular pump coupling device

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