CN105178102B - The method for preparing paper surface-sizing agent as raw material with the fermentation residues of cellulosic ethanol - Google Patents

The method for preparing paper surface-sizing agent as raw material with the fermentation residues of cellulosic ethanol Download PDF

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CN105178102B
CN105178102B CN201510486389.XA CN201510486389A CN105178102B CN 105178102 B CN105178102 B CN 105178102B CN 201510486389 A CN201510486389 A CN 201510486389A CN 105178102 B CN105178102 B CN 105178102B
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residue
sizing agent
paper surface
alcoholic fermentation
cellulose
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CN105178102A (en
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程少博
王高升
李洲
肖林
夏蕊蕊
覃树林
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SHANDONG LONGLIVE BIO-TECHNOLOGY CO LTD
Tianjin University of Science and Technology
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SHANDONG LONGLIVE BIO-TECHNOLOGY CO LTD
Tianjin University of Science and Technology
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Abstract

The present invention relates to a kind of method that fermentation residues with cellulosic ethanol prepare paper surface-sizing agent as raw material, including:1) acquisition of cellulose alcoholic fermentation residue:By lignocellulosic material by pretreatment, enzyme hydrolysis, fermentation, separation of ethanol operation, cellulose alcoholic fermentation residue is obtained;2) cellulose alcoholic fermentation residue pre-treatment:The residue of acquisition is carried out into miniaturization treatment, reduces residue particles particle diameter, reach paper surface-sizing agent requirement;3) prepared by paper surface-sizing agent:The cellulose alcoholic fermentation residue that will be obtained mixes with starch, and paper surface-sizing agent is prepared as raw material.The present invention is applied to the top sizing of paper industry using the fermentation residues part substituted starch of cellulosic ethanol, the benign development of strong promotion cellulosic ethanol industry, not only reducing environmental pollution can also create economic worth, with economic benefit and social benefit higher.

Description

Paper surface-sizing agent is prepared by raw material of the fermentation residues of cellulosic ethanol Method
Technical field
The present invention relates to pulp technology for making paper, and in particular to a kind of fermentation residues with cellulosic ethanol are raw material preparation The method of paper surface-sizing agent.
Background technology
At present, with the increasingly rising of global energy total amount consumed, petroleum resources day are becoming tight, and finding a kind of cleaning can be again Raw alternative energy source turns into the task of top priority, is that raw material production ethanol turns into the important of solution energy crisis instantly with lignocellulosic And effective way.
Stalk quantum of output is more than 700,000,000 tons in the annual agricultural production of China, extensive using providing for biomass resource Raw material ensures.Therefore, according to the situation of the current biomass resource of China, using conversion technology, agricultural stalk is converted into The fuel such as alcohol fuel.
Lignocellulosic material main component is cellulose, hemicellulose and lignin.Cellulose therein and hemicellulose Utilization technology it is more ripe;In whole conversion process, lignin is difficult to be utilized effectively.In cellulosic ethanol production During, hemicellulose and cellulose can be with fermentative production of ethanol, and remaining residue is that part does not convert completely after fermentation The material, referred to as cellulose alcoholic fermentation residue such as cellulose, the lignin that is difficult by and Yeast protein.
In view of the reason for current technology level and material composition, cellulosic ethanol is produced using lignocellulosic material During inevitably generate abundant residues thing.If, if not being subject to trans-utilization, bulk deposition will be as ring for residue The major source of pollutant in border.
Cypres are a class important chemicals in paper industry, by improving the interfibrous adhesion of page, are reached Strengthen the purpose of paper physical intensity.At present, the conventional Cypres of paper industry mainly have starch, cellulose derivative, Animal glue, polyvinyl alcohol, polyacrylamide and synthetic latex etc., wherein, using it is most be starch surface sizing agent, examine Consider the world till now and be faced with serious crisis in food, if it is possible to which finding a kind of suitable raw material can completely or partially take Will be significant for starch.
The content of the invention
The problem that above-mentioned prior art is present is aimed to solve the problem that, inventor has found by studying, because Ethanol Production Process with Straw is residual The main component of excess is the compositions such as lignin, cellulose and protein, it can be considered to use residual fraction substituted starch The top sizing of paper industry is applied to, the benign development of strong promotion straw ethanol industry is not only reduced environment dirty by this Dye can also create economic worth, with economic benefit and social benefit higher.
Therefore, the present invention provides following technical scheme:
The present invention provides a kind of the answering as paper surface-sizing agent of the fermentation residues after Production of Alcohol from Lignocellulose With;Routine as those skilled in the art understands that the fermentation residues of cellulosic ethanol are pre- for lignocellulosic material passes through The cellulose alcoholic fermentation residue obtained after the operations such as treatment, enzyme hydrolysis, fermentation, separation of ethanol;The main component of the material Including lignin (30%~60%), cellulose (30%~60%), protein (5~15%) etc., outward appearance is in muddy, be water not Soluble substance.
The present invention provides a kind of method for preparing paper surface-sizing agent and its application, including:
1st, the acquisition of cellulose alcoholic fermentation residue:By lignocellulosic material by pretreatment, enzyme hydrolysis, fermentation, The operations such as separation of ethanol, obtain cellulose alcoholic fermentation residue, can be used as the raw material for preparing glue used in paper-making.
2nd, cellulose alcoholic fermentation residue pre-treatment:According to application scenario, cellulosic ethanol residue can be in hygrometric state Or applied under dry state, and be required to carry out miniaturization treatment, reduce residue particles particle diameter, reach paper surface-sizing agent It is required that.
Under hygrometric state, cellulose alcoholic fermentation residue can use high pressure homogenizer, dispersion emulsifying machine or high speed point Machine treatment is dissipated, reduces its average grain diameter to less than 30 μm, for preparing Cypres.
If being used under dry state, cellulose alcoholic fermentation residue is dried first, then using mechanical means by its powder It is broken, screened with the screen cloth of 60~200 mesh, took screen portion standby.
Repeatedly put into practice through inventor, it is found that when hygrometric state is processed, when residue average grain diameter is below 30 μm, effect is optimal, Particle is excessive, both influences Process of Applying Glue, again tensile strength, ring crush intensity, bursting strength of page etc. after influence applying glue;And at dry state During reason, sieve number is excessive, and Cypres prepared by the cellulose alcoholic fermentation residue for being obtained are sometimes up to less than this Shen Expected Results please.
3rd, prepared by paper surface-sizing agent:The cellulose alcoholic fermentation residue that will be previously obtained is matched somebody with somebody with starch mixing and water adding It is made the suspension of concentration 2~18%, the ratio of cellulose alcoholic fermentation residue and starch is 2~100:98~0, starch can be with It is cornstarch, tapioca, farina etc.;It is preferred that 2~80:98~20;Ammonium persulfate is subsequently adding, consumption is 0.01 ~5%, after being well mixed, heat under constant agitation, 80~95 DEG C are warming up to, and 10~60min is incubated, it is eventually adding Aluminum sulfate, consumption 0.5~5% is well mixed, and by the screen cloth of 60 mesh, pumps into dilution trap, and adds warm water to be diluted, By the concentration of starch glue regulation to process stipulation.The starch glue that will have been diluted, pumps into storagetank, and keeps certain temperature Degree, you can for top sizing.
Studied through inventor and found, by controlling the proportioning of cellulose alcoholic fermentation residue and starch, carried out surface and apply After glue, different page physical strengths can be obtained, be 2~80 in the ratio of cellulose alcoholic fermentation residue and starch:98 In the range of~20, relatively good effect can be reached, its top sizing effect is close with starch surface sizing agent or higher;
Additionally, inventor has found, by the Cypres (cellulose alcoholic fermentation residue and the shallow lake that are prepared in the present invention Powder is raw material) in further add aluminum sulfate, can further improve page physical strength, achieve more prominent effect.
4th, the top sizing of page:The application mode of the Cypres prepared by the present invention and common starch surface are applied Jelly is the same.
Additionally, the present invention also provides the application process of the above-mentioned Cypres for preparing;Table prepared by the invention Surface sizing agent, can be used for the true qualities Paper or cardboard such as fluting medium, boxboard or cop tube paper, to improve tensile strength, the ring of page Compressive Strength, bursting strength etc..If the water repelling property of page need to be improved further, alkyl ketene dimer (AKD), styrene can be added Esters of acrylic acid water repellent agent etc..
The present invention achieves following technique effect relative to prior art:
1) solve cellulosic ethanol in the prior art fermentation residues it is more difficult be subject to trans-utilization, bulk deposition is asked Topic, for the utilization of the fermentation residues of cellulosic ethanol provides a kind of new way;
2) problem that paper surface-sizing agent in the prior art excessively depends on starch is overcome;
3) for relatively inherently more cheap starch surface sizing agent, the Cypres of the application further drop Low production cost;
4) Cypres of the invention reach the conventional effect using Cypres in the prior art;And make outside product See the tough U.S. for producing similar " brown paper ".
5) optimize (addition aluminum sulfate) by the preliminary Cypres for obtaining, further increase Cypres Treatment effect.
Specific embodiment
Embodiment 1:
Take maize straw produce cellulose alcoholic fermentation residue 90g (over dry, similarly hereinafter) add water be configured to concentration 10% hang Supernatant liquid, 10min is processed using high-shearing dispersion emulsifying machine, and rotating speed is controlled to 13000r/min.Take 30g starch and add water and be configured to 10% concentration suspensions, both are mixed, cellulosic ethanol residue:Starch=75:25, it is subsequently adding the persulfuric acid of consumption 3% Ammonium, is heated to 90 DEG C of temperature, insulation 30min.During top sizing, it is 10g/m to control resin added2Left and right, and with 100% starch table Surface sizing agent is contrasted.Page physical strength data such as table 1.
Table 1
Embodiment 2:
Take maize straw produce cellulose alcoholic fermentation residue 30g (over dry, similarly hereinafter) add water be configured to concentration 10% hang Supernatant liquid, 10min is processed using high-shearing dispersion emulsifying machine, and rotating speed is controlled to 10000r/min.Take 90g starch and add water and be configured to 10% concentration suspensions, both are mixed, cellulosic ethanol residue:Starch=25:75, it is subsequently adding the persulfuric acid of consumption 3% Ammonium, is heated to 90 DEG C of temperature, insulation 30min.During top sizing, it is 10g/m to control resin added2Left and right, and with 100% starch table Surface sizing agent is contrasted.Page physical strength data such as table 2.
Table 2
Embodiment 3:
Dry corncob production cellulose alcoholic fermentation residue 30g is taken, using multifunctional crusher micronization processes, mistake 100 mesh sieves, then mix with 30g starch, add water and are configured to the suspension of concentration 8%, add 0.3% ammonium persulfate.It is heated to temperature 95 DEG C of degree, soaking time are 10min, and it is 10g/m that resin added is controlled during top sizing2Left and right, and with 100% starch surface sizing Agent is contrasted.Page physical strength data such as table 3.
Table 3
Embodiment 4:
The Cypres that will be prepared in embodiment 3 add 2% aluminum sulfate, and it is 10g/ that resin added is controlled during top sizing m2Left and right.Page physical strength data such as table 4.
Table 4
Embodiment 5:
The Cypres that will be prepared in embodiment 3 add 2% aluminum sulfate, top sizing to use one side and two-sided applying glue Mode, page physical strength data such as table 5.
Table 5
Although above-mentioned be described to specific embodiment of the invention, not to the limit of the scope of the present invention System, one of ordinary skill in the art should be understood that on the basis of technical scheme those skilled in the art need not pay The various modifications or deformation made by going out creative work are still within protection scope of the present invention.

Claims (9)

1. the fermentation residues after Production of Alcohol from Lignocellulose as paper surface-sizing agent application, it is characterised in that it is fine The plain alcohol fermentation residue of dimension is that lignocellulosic material is obtained by operations such as pretreatment, enzyme hydrolysis, fermentation, separation of ethanol, Described cellulose alcoholic fermentation residue be main component include 30%~60% lignin, 30%~60% cellulose, 5~ The water insoluble muddy material of 15% protein.
2. apply according to claim 1, it is characterised in that the residue mixes with starch and makes as Cypres With.
3. application according to claim 1 or claim 2, it is characterised in that the Cypres further add aluminum sulfate, then For top sizing.
4. a kind of preparation method of paper surface-sizing agent, it is characterised in that remaining with the fermentation after Production of Alcohol from Lignocellulose Thing is prepared as raw material, including:
1) acquisition of cellulose alcoholic fermentation residue:By lignocellulosic material by pretreatment, enzyme hydrolysis, fermentation, ethanol Separation circuit, obtains cellulose alcoholic fermentation residue;The cellulose alcoholic fermentation residue main component include 30%~ 60% lignin, 30%~60% cellulose, 5~15% protein, outward appearance are in muddy, water insoluble;
2) cellulose alcoholic fermentation residue pre-treatment:By step 1) obtain residue carry out miniaturization treatment, make residue Grain diameter reduces, and reaches paper surface-sizing agent requirement;
3) prepared by paper surface-sizing agent:By step 2) the cellulose alcoholic fermentation residue that obtains mixes with starch, as original Material prepares paper surface-sizing agent.
5. method according to claim 4, it is characterised in that step 3) in the Cypres that prepare further add sulfuric acid Aluminium, is used for top sizing after cooling.
6. according to the methods described of claim 4 or 5, it is characterised in that step 2) it is middle according to residue state, the pre-treatment is Hygrometric state treatment or dry state treatment, the hygrometric state are processed as:Cellulose alcoholic fermentation residue uses high pressure homogenizer, dispersion and emulsion Machine or high speed dispersor are processed, and reduce its average grain diameter to less than 30 μm;The dry state is processed as:Cellulosic ethanol is sent out Ferment residue is dried, and is then crushed using mechanical means, is screened with the screen cloth of 60~200 mesh, takes screen portion standby.
7. the methods described of claim 4 or 5, it is characterised in that step 3) in, by step 2) cellulose alcoholic fermentation that obtains is residual Excess and starch mixing and water adding are configured to suspension, and cellulose alcoholic fermentation residue is 2~80 with the ratio of starch:98~ 20, ammonium persulfate is subsequently adding, consumption is 0.01~5%, after being well mixed, is heated under constant agitation, is warming up to 80 ~95 DEG C, and 10~60min is incubated, aluminum sulfate is eventually adding, consumption 0.5~5% is well mixed, and is subsequently used for top sizing.
8. the paper surface-sizing agent that prepared by the preparation method according to claim 4-5.
9. paper surface-sizing agent described in claim 8 is used for the application of page surface applying glue, it is characterised in that the page is Fluting medium, boxboard, cop tube paper or other types paper.
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CN109826048B (en) * 2017-11-23 2021-11-19 瑞辰星生物技术(广州)有限公司 Surface sizing agent for papermaking and papermaking method for improving paper strength
CN108330738A (en) * 2018-02-12 2018-07-27 广东轻工职业技术学院 Complex fiber material and the preparation method and application thereof for top sizing

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3386879A (en) * 1965-03-09 1968-06-04 Abitibi Power & Paper Co Process for forming board containing cellulosic fibers, thermosetting binder and pinewood resin
CN101712805A (en) * 2009-11-06 2010-05-26 北京化工大学 Method for preparing degradable mulch by reusing organic waste residues of biomass
CN102076505A (en) * 2008-06-27 2011-05-25 惠普开发有限公司 Surface treatment composition, inkjet printable article and method of making the same
CN103835185A (en) * 2014-03-26 2014-06-04 云南省轻工业科学研究院 Lacquer wax sizing agent and preparation method thereof
CN104005249A (en) * 2014-05-22 2014-08-27 云南省轻工业科学研究院 Preparation method of mixed additive for papermaking
CN104593448A (en) * 2014-12-25 2015-05-06 山东龙力生物科技股份有限公司 Method for producing ethanol from lignocellulosic biomass

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3386879A (en) * 1965-03-09 1968-06-04 Abitibi Power & Paper Co Process for forming board containing cellulosic fibers, thermosetting binder and pinewood resin
CN102076505A (en) * 2008-06-27 2011-05-25 惠普开发有限公司 Surface treatment composition, inkjet printable article and method of making the same
CN101712805A (en) * 2009-11-06 2010-05-26 北京化工大学 Method for preparing degradable mulch by reusing organic waste residues of biomass
CN103835185A (en) * 2014-03-26 2014-06-04 云南省轻工业科学研究院 Lacquer wax sizing agent and preparation method thereof
CN104005249A (en) * 2014-05-22 2014-08-27 云南省轻工业科学研究院 Preparation method of mixed additive for papermaking
CN104593448A (en) * 2014-12-25 2015-05-06 山东龙力生物科技股份有限公司 Method for producing ethanol from lignocellulosic biomass

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