CN105178046A - Preparation method of environmentally-friendly powder wax synthetic leather - Google Patents
Preparation method of environmentally-friendly powder wax synthetic leather Download PDFInfo
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Abstract
The invention discloses a preparation method of environmentally-friendly powder wax synthetic leather and aims to overcome the problem that existing synthetic leather products contain residual toxic and hazardous compounds and are not beneficial to environmental protection and human health. The preparation method of the environmentally-friendly powder wax synthetic leather comprises four steps, namely wet-process base preparation, dry-process batching, dry-process overlaying and postprocessing. According to the invention, benzyltrimethyl ammonium chloride is used to modify bentonite, and the modified bentonite is used as a filler for the wet-process base preparation. The modified bentonite can effectively adsorb harmful substances in a synthetic leather product. The synthetic leather prepared by the above method is safer and more environmentally-friendly. Meanwhile, micronized polyethylene waxes are also used in postprocessing the prepared synthetic leather, thus endowing the surface of the synthetic leather with properties such as smoothness, abrasion resistance, scratch resistance and the like.
Description
Technical field
The present invention relates to synthetic leather field, particularly relate to a kind of preparation method of environment-friendly type powder wax synthetic leather.
Background technology
Synthetic leather is the Nomenclature Composition and Structure of Complexes of simulation natural leather and can be used as the plastic products of its substitute material.Usually with through dipping nonwoven fabric for lamina reticularis, microvoid polyurethane layer as grain layer obtain.Its positive and negative is all quite similar with leather, and has certain gas permeability, than ordinary people fabricate-leather closer to natural leather.Synthetic leather in occupation of very consequence, is widely used in producing the aspects such as case and bag, clothes, footwear and Che Nei ornaments in the daily life of the mankind.
In existing synthetic leather manufactures, polyurethane resin adds wood powder or other packing materials through dilution, through infiltration, levelling, froth breaking, the technical process such as to solidify, according to the performance of polyurethane resin, can adopt wet method and dry method two kinds of methods production synthetic leather.Dry technology for production is the industrial process that Synthetic Leather is developed the earliest, and the synthetic leather produced is powerful excellent, and bonding is firm, but permeability is relatively poor; Wet process technique is the brand-new synthetic method grown up after dry method, and the synthetic leather produced has good moisture-inhibiting, permeability, soft, plentiful, is more imbued with style and the outward appearance of natural leather.No matter which kind of production technology, in the production process of synthetic leather and in Final finishing process, owing to employing a large amount of chemical assistants, cause in synthetic leather product with a certain amount of poisonous and harmful substance, as formaldehyde, benzene, pentachlorophenol, heavy metal ion etc., these remain in the harmful substance in synthetic leather product, and Long-Time Service can damage health.Along with progress and the growth in the living standard of society, people also along with raising, there has also been higher requirement to synthetic leather product that is healthy, environmental protection to material requirement.
Chinese patent notification number CN102899915A discloses a kind of environmental synthetic leather preparation method, comprise dry mixed batching and dry method veneer two steps, in dry mixed batching, adopt the polyurethane cover, butanone, auxiliary agent and the toner high-speed stirred that do not contain dimethyl formamide even, obtained not containing the dry method binder of dimethyl formamide, then obtained dry method binder is coated in release liners, is obtained the synthetic leather product of environmental protection by steps such as oven dry, bondings.The method is produced in synthetic leather process and is not used dimethyl formamide, avoid the pollution of dimethyl formamide to environment and the injury of workman, but the method employs a large amount of chemical assistant in process of production, cause in synthetic leather product containing a certain amount of poisonous and harmful substance, these remain in the harmful substance in synthetic leather product, and Long-Time Service can damage health.
Summary of the invention
The object of the invention is to overcome residual poisonous and harmful substance in existing synthetic leather product, be unfavorable for the problem of environmental protection and health, a kind of not only environmental protection be provided but also the synthetic leather preparation method of the performances such as synthetic leather surface slip, wear-resisting, scratch resistance can also be given.
Concrete technical scheme of the present invention is: a kind of preparation method of environment-friendly type powder wax synthetic leather, comprises the following steps:
(1) wet method bass preparation
A. by 10 ~ 15 weight portion dimethyl formamides and 2 ~ 5 weight portion mill base mix and blend 30 ~ 40min, then filter;
B. by 40 ~ 50 weight portion dimethyl formamides, 5 ~ 20 part by weight modified bentonites and 20 ~ 30 weight portion lignocellulose mix and blend 30 ~ 40min, then fully swelling 20 ~ 30min;
C. the mixture filtered in step a is added step b swelling after mixture in, stir, then add 50 ~ 60 parts by weight of polyurethane resins, stir 30 ~ 40min, deaeration 20 ~ 30min;
D. the mixture of deaeration in step c is coated with and scrapes on base cloth, then to immerse mass fraction be solidify in the dimethyl formamide solution of 15 ~ 17%, then through washing, dry, obtain wet method bass;
(2) dry mixing
By 30 ~ 40 parts by weight of polyurethane resins, 15 ~ 20 weight portion dimethyl formamides, 10 ~ 14 weight portion butanone, 5 ~ 10 weight portion toners, 0.2 ~ 0.5 weight portion levelling agent mixing stirs evenly, and stirs 20 ~ 25min;
(3) dry method veneer
Being coated with by the dry method slurry prepared in step (2) scrapes in release liners, in 100 ~ 120 DEG C of oven dry, cooling, form dry method veneer, then by adhesive, the wet method bass in step (1) is adhered to dry method veneer, after drying cooling, release liners is peeled off, obtains synthetic leather base material;
(4) post processing
On synthetic leather base material, evenly coat Tissuemat E slurry with coating roller, 30 ~ 40 DEG C of oven dry, after cooling, namely obtain environment-friendly type powder wax synthetic leather.
The clay rock of bentonite to be a kind of with montmorillonite be essential mineral, montmorillonite has higher cation exchange capacity and good adsorption capacity, at normal temperatures and pressures, ion, salt and organic matter can both come in and go out montmorillonite mineral interlayer and adsorbed.Because natural montmorillonite surface silicon oxide structure has the hydrolysis of extremely strong hydrophily and a large amount of exchangeable cation of interlayer, its surface is made usually to there is the thin moisture film of one deck, and can not effective adsorb both hydrophobic organic matter.In order to improve the ability of bentonite adsorption organic pollution, the present invention adopts benzyltrimethylammonium chloride modified natural bentonite, and using the filler of modified bentonite as preparation wet method bass, modified bentonite effectively can adsorb the harmful substance such as formaldehyde, benzene in synthetic leather product, adopts the safer environmental protection of synthetic leather prepared by the present invention.Meanwhile, the present invention also adopts the synthetic leather of polyethylene micropowder wax to preparation to carry out post processing, imparts the performances such as synthetic leather surface slip, wear-resisting, scratch resistance.
As preferably, described method for preparing modified bentonite is as follows:
A. by after the pulverizing of bentonite original soil, oven dry, grinding, 200 ~ 300 mesh sieves are crossed;
B. the benzyltrimethylammonium chloride solution being 30 ~ 40% by the bentonite after sieving and mass fraction mixes, be placed in microwave applicator to heat, bentonite and benzyltrimethylammonium chloride solution quality are than being 1:1.5 ~ 2, and controlling benzyltrimethylammonium chloride pH value of solution is 8 ~ 9;
C. heat complete, by product suction filtration, wash 1 ~ 2 time with the sodium hydroxide solution that pH is 8 ~ 9, with distilled water washing 2 ~ 3 times, by filter cake freeze drying, then activate 1 ~ 1.5h at 200 ~ 250 DEG C, ground 200 ~ 300 mesh sieves, obtain modified alta-mud.
The present invention adopts benzyltrimethylammonium chloride modified alta-mud, and use microwave reaction mixed liquor, the strong fuel factor of microwave makes the mixture of bentonite and benzyltrimethylammonium chloride solution rise to higher temperature rapidly, thus accelerated reaction is carried out, shorten the time of ion-exchange equilibrium, there is reduction energy consumption, time-saving advantage.
As preferably, described microwave applicator power is 700 ~ 1000W, and heat time heating time is 3 ~ 5min.Affect microwave power and heat time heating time bentonite and benzyltrimethylammonium chloride ion-exchange speed and exchange capacity, microwave power is large, and ion-exchange speed is fast, and heat time heating time is long, ion exchange capacity increase.
As preferably, described steps d setting temperature is 30 ~ 45 DEG C, and setting time is 8 ~ 10min.Too high temperature can make coating failure intensity decline, and surface uniform degree is deteriorated.
As preferably, the upper doses of mixture on base cloth of described steps d deaeration is 110 ~ 140g/m
2.
As preferably, described step (3) uses scraper to be coated with by dry method slurry to scrape in release liners, and scraper gap is 13 ~ 18mm.Control scraper gap to control the thickness of dry method veneer.
As preferably, described step (4) Tissuemat E slurry consists of: 30 ~ 40 weight account polyethylene micro mist waxes, 40 ~ 50 weight portion vistanexes, 10 ~ 15 pbw acetone.Polyethylene micropowder wax and vistanex compatibility good, can be in acetone dispersed.
The invention has the beneficial effects as follows: the present invention adopts benzyltrimethylammonium chloride modified natural bentonite, and using the filler of modified bentonite as preparation wet method bass, modified bentonite effectively can adsorb the harmful substance in synthetic leather product, adopts the safer environmental protection of synthetic leather prepared by the present invention.Simultaneously the present invention also adopts polyethylene micropowder wax, carries out post processing to the synthetic leather of preparation, imparts the performances such as synthetic leather surface slip, wear-resisting, scratch resistance.
Detailed description of the invention
Below by specific embodiment, technical scheme of the present invention is described further.
The levelling agent that the present invention uses is DOW CORNING DC-3 levelling agent, and by Dow corning, company produces; Polyurethane resin is solvent type polyurethane resin, is commercially available prod; Benzyltrimethylammonium chloride is produced by Yangzhou rowland new material Co., Ltd purchased from Beijing Xing Fu fine chemistry research institute polyethylene micropowder wax.
If not other raw materials of the present invention and equipment refer in particular to, all can to buy from market or this area is conventional, the method in embodiment, if no special instructions, is the conventional method of this area.
Embodiment 1
A preparation method for environment-friendly type powder wax synthetic leather, comprises the following steps:
(1) wet method bass preparation
A. by 10 weight portion dimethyl formamides and 2 weight portion mill base (commercially available) mix and blend 30min, then filter;
B. by 40 weight portion dimethyl formamides, 5 part by weight modified bentonites and 20 weight portion lignocellulose mix and blend 30min, then abundant swelling 20min;
C. the mixture filtered in step a is added step b swelling after mixture in, stir, then add 50 parts by weight of polyurethane resins, stir 30min, deaeration 20min;
D. by the mixture of deaeration in step c with 110g/m
2upper doses be coated with and scrape on base cloth, then to immerse mass fraction be solidify 8min in the dimethyl formamide solution of 15%, and setting temperature is 30 DEG C, then through washing, dry, obtains wet method bass;
(2) dry mixing
By 30 parts by weight of polyurethane resins, 15 weight portion dimethyl formamides, 10 weight portion butanone, 5 weight portion toners, 0.2 weight portion levelling agent mixing stirs evenly, and stirs 20min;
(3) dry method veneer
Being coated with by the dry method slurry scraper prepared in step (2) scrapes in release liners, scraper gap is 13mm, in 100 DEG C of oven dry, cooling, form dry method veneer, then by adhesive, the wet method bass in step (1) is adhered on dry method veneer, after drying cooling, release liners is peeled off, obtains synthetic leather base material;
(4) post processing
On synthetic leather base material, evenly coat Tissuemat E slurry with coating roller, upper doses is 20g/m
2, 30 DEG C of oven dry, namely obtain environment-friendly type powder wax synthetic leather after cooling, Tissuemat E slurry consists of: 30 weight account polyethylene micro mist waxes, 40 weight portion vistanexes (commercially available), 10 pbw acetone.
Wherein, method for preparing modified bentonite is as follows:
A. by after the pulverizing of bentonite original soil, oven dry, grinding, 200 mesh sieves are crossed;
B. the benzyltrimethylammonium chloride solution being 30% by the bentonite after sieving and mass fraction mixes, be placed in microwave applicator and heat 3min, microwave power is 700W, and bentonite and benzyltrimethylammonium chloride solution quality are than being 1:1.5, and controlling benzyltrimethylammonium chloride pH value of solution is 8;
C. heat complete, by product suction filtration, wash 1 time, wash 2 times with distilled water with the sodium hydroxide solution that pH is 8, by filter cake freeze drying, then activate 1h at 200 DEG C, ground 200 mesh sieves, obtain modified alta-mud.
Embodiment 2
A preparation method for environment-friendly type powder wax synthetic leather, comprises the following steps:
(1) wet method bass preparation
A. by 12 weight portion dimethyl formamides and 4 weight portion mill base mix and blend 35min, then filter;
B. by 45 weight portion dimethyl formamides, 10 part by weight modified bentonites and 25 weight portion lignocellulose mix and blend 35min, then abundant swelling 25min;
C. the mixture filtered in step a is added step b swelling after mixture in, stir, then add 55 parts by weight of polyurethane resins, stir 35min, deaeration 25min;
D. by the mixture of deaeration in step c with 125g/m
2upper doses be coated with and scrape on base cloth, then to immerse mass fraction be solidify 9min in the dimethyl formamide solution of 16%, and setting temperature is 35 DEG C, then through washing, dry, obtains wet method bass;
(2) dry mixing
By 35 parts by weight of polyurethane resins, 17 weight portion dimethyl formamides, 12 weight portion butanone, 8 weight portion toners, 0.3 weight portion levelling agent mixing stirs evenly, and stirs 22min;
(3) dry method veneer
Being coated with by the dry method slurry scraper prepared in step (2) scrapes in release liners, scraper gap is 15mm, in 110 DEG C of oven dry, cooling, form dry method veneer, then by adhesive, the wet method bass in step (1) is adhered to dry method veneer, after drying cooling, release liners is peeled off, obtains synthetic leather base material;
(4) post processing
On synthetic leather base material, evenly coat Tissuemat E slurry with coating roller, upper doses is 22g/m
2, 35 DEG C of oven dry, namely obtain environment-friendly type powder wax synthetic leather after cooling, Tissuemat E slurry consists of: 35 weight account polyethylene micro mist waxes, 45 weight portion vistanexes, 12 pbw acetone.
Wherein, method for preparing modified bentonite is as follows:
A. by after the pulverizing of bentonite original soil, oven dry, grinding, 250 mesh sieves are crossed;
B. the benzyltrimethylammonium chloride solution being 35% by the bentonite after sieving and mass fraction mixes, be placed in microwave applicator and heat 4min, microwave power is 800W, and bentonite and benzyltrimethylammonium chloride solution quality are than being 1:1.8, and controlling benzyltrimethylammonium chloride pH value of solution is 8.5;
C. heat complete, by product suction filtration, wash 2 times, wash 2 times with distilled water with the sodium hydroxide solution that pH is 8.5, by filter cake freeze drying, then activate 1.5h at 250 DEG C, ground 250 mesh sieves, obtain modified alta-mud.
Embodiment 3
A preparation method for environment-friendly type powder wax synthetic leather, comprises the following steps:
(1) wet method bass preparation
A. by 15 weight portion dimethyl formamides and 5 weight portion mill base mix and blend 40min, then filter;
B. by 50 weight portion dimethyl formamides, 20 part by weight modified bentonites and 30 weight portion lignocellulose mix and blend 40min, then abundant swelling 30min;
C. the mixture filtered in step a is added step b swelling after mixture in, stir, then add 60 parts by weight of polyurethane resins, stir 40min, deaeration 20 ~ 30min;
D. by the mixture of deaeration in step c with 125g/m
2upper doses be coated with and scrape on base cloth, then to immerse mass fraction be solidify 10min in the dimethyl formamide solution of 17%, and setting temperature is 45 DEG C, then through washing, dry, obtains wet method bass;
(2) dry mixing
By 40 parts by weight of polyurethane resins, 20 weight portion dimethyl formamides, 14 weight portion butanone, 10 weight portion toners, 0.5 weight portion levelling agent mixing stirs evenly, and stirs 25min;
(3) dry method veneer
Being coated with by the dry method slurry scraper prepared in step (2) scrapes in release liners, scraper gap is 18mm, in 120 DEG C of oven dry, cooling, form dry method veneer, then by adhesive, the wet method bass in step (1) is adhered to dry method veneer, after drying cooling, release liners is peeled off, obtains synthetic leather base material;
(4) post processing
On synthetic leather base material, evenly coat Tissuemat E slurry with coating roller, upper doses is 25g/m
2, 40 DEG C of oven dry, namely obtain environment-friendly type powder wax synthetic leather after cooling, Tissuemat E slurry consists of: 40 weight account polyethylene micro mist waxes, 50 weight portion vistanexes, 15 pbw acetone.
Wherein, method for preparing modified bentonite is as follows:
A. by after the pulverizing of bentonite original soil, oven dry, grinding, 300 mesh sieves are crossed;
B. the benzyltrimethylammonium chloride solution being 40% by the bentonite after sieving and mass fraction mixes, be placed in microwave applicator and heat 5min, microwave power is 1000W, and bentonite and benzyltrimethylammonium chloride solution quality are than being 1:2, and controlling benzyltrimethylammonium chloride pH value of solution is 9;
C. heat complete, by product suction filtration, wash 2 times, wash 3 times with distilled water with the sodium hydroxide solution that pH is 9, by filter cake freeze drying, then activate 1.5h at 250 DEG C, ground 300 mesh sieves, obtain modified alta-mud.
According to GB/T19941-2005 " mensuration of leather and fur chemical experiment content of formaldehyde ", adopt AAS to record in environment-friendly type powder wax synthetic leather prepared by the present invention, the content of free formaldehyde is less than 100mg/kg.
Claims (7)
1. a preparation method for environment-friendly type powder wax synthetic leather, is characterized in that comprising the following steps:
(1) wet method bass preparation
A. by 10 ~ 15 weight portion dimethyl formamides and 2 ~ 5 weight portion mill base mix and blend 30 ~ 40min, then filter;
B. by 40 ~ 50 weight portion dimethyl formamides, 5 ~ 20 part by weight modified bentonites and 20 ~ 30 weight portion lignocellulose mix and blend 30 ~ 40min, then fully swelling 20 ~ 30min;
C. the mixture filtered in step a is added step b swelling after mixture in, stir, then add 50 ~ 60 parts by weight of polyurethane resins, stir 30 ~ 40min, deaeration 20 ~ 30min;
D. the mixture of deaeration in step c is coated with and scrapes on base cloth, then to immerse mass fraction be solidify in the dimethyl formamide solution of 15 ~ 17%, then through washing, dry, obtain wet method bass;
(2) dry mixing
By 30 ~ 40 parts by weight of polyurethane resins, 15 ~ 20 weight portion dimethyl formamides, 10 ~ 14 weight portion butanone, 5 ~ 10 weight portion toners, 0.2 ~ 0.5 weight portion levelling agent mixing stirs evenly, and stirs 20 ~ 25min;
(3) dry method veneer
Being coated with by the dry method slurry prepared in step (2) scrapes in release liners, in 100 ~ 120 DEG C of oven dry, cooling, form dry method veneer, then by adhesive, the wet method bass in step (1) is adhered to dry method veneer, after drying cooling, release liners is peeled off, obtains synthetic leather base material;
(4) post processing
On synthetic leather base material, evenly coat Tissuemat E slurry with coating roller, 30 ~ 40 DEG C of oven dry, after cooling, namely obtain environment-friendly type powder wax synthetic leather.
2. the preparation method of a kind of environment-friendly type powder wax synthetic leather according to claim 1, it is characterized in that, described method for preparing modified bentonite is as follows:
A. by after the pulverizing of bentonite original soil, oven dry, grinding, 200 ~ 300 mesh sieves are crossed;
B. the benzyltrimethylammonium chloride solution being 30 ~ 40% by the bentonite after sieving and mass fraction mixes, be placed in microwave applicator to heat, bentonite is 1: 1.5 ~ 2 with benzyltrimethylammonium chloride solution quality ratio, and controlling benzyltrimethylammonium chloride pH value of solution is 8 ~ 9;
C. heat complete, by product suction filtration, wash 1 ~ 2 time with the sodium hydroxide solution that pH is 8 ~ 9, with distilled water washing 2 ~ 3 times, by filter cake freeze drying, then activate 1 ~ 1.5h at 200 ~ 250 DEG C, ground 200 ~ 300 mesh sieves, obtain modified alta-mud.
3. the preparation method of a kind of environment-friendly type powder wax synthetic leather according to claim 2, it is characterized in that, described microwave applicator power is 700 ~ 1000W, and heat time heating time is 3 ~ 5min.
4. the preparation method of a kind of environment-friendly type powder wax synthetic leather according to claim 1, it is characterized in that, described steps d setting temperature is 30 ~ 45 DEG C, and setting time is 8 ~ 10min.
5. the preparation method of a kind of environment-friendly type powder wax synthetic leather according to claim 1, is characterized in that, the upper doses of mixture on base cloth of described steps d deaeration is 110 ~ 140g/m
2.
6. the preparation method of a kind of environment-friendly type powder wax synthetic leather according to claim 1, is characterized in that, described step (3) uses scraper to scrape in release liners by the painting of dry method slurry, and scraper gap is 13 ~ 18mm.
7. the preparation method of a kind of environment-friendly type powder wax synthetic leather according to claim 1, it is characterized in that, described step (4) Tissuemat E slurry consists of: 30 ~ 40 weight account polyethylene micro mist waxes, 40 ~ 50 weight portion vistanexes, 10 ~ 15 pbw acetone.
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| CN106436342A (en) * | 2016-11-15 | 2017-02-22 | 福建华夏合成革有限公司 | Ultra-soft protein synthetic leather and preparing method thereof |
| CN109267368A (en) * | 2018-10-18 | 2019-01-25 | 清远市齐力合成革有限公司 | A kind of production method of the two-sided leather of Environment-friendlywear-resistant wear-resistant scratch resistance |
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| CN109267368A (en) * | 2018-10-18 | 2019-01-25 | 清远市齐力合成革有限公司 | A kind of production method of the two-sided leather of Environment-friendlywear-resistant wear-resistant scratch resistance |
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Application publication date: 20151223 |