CN105176313A - Waterborne anticorrosive coating and preparation method - Google Patents
Waterborne anticorrosive coating and preparation method Download PDFInfo
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- CN105176313A CN105176313A CN201510678278.9A CN201510678278A CN105176313A CN 105176313 A CN105176313 A CN 105176313A CN 201510678278 A CN201510678278 A CN 201510678278A CN 105176313 A CN105176313 A CN 105176313A
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Abstract
The invention discloses a waterborne anticorrosive coating. The waterborne anticorrosive coating comprises the following components: waterborne epoxy resin emulsion, a pigment filler, a film forming assistant, a leveling agent, a defoaming agent, a thickening agent, a dispersing agent, water and a curing agent, wherein the pigment filler is mixture of iron oxide red and zinc phosphate which are mixed according to a mass ratio of 1:1; the film forming assistant is glycol; the leveling agent is polyacrylic acid or hydroxymethyl cellulose; the defoaming agent is tributyl phosphate; the thickening agent is hydroxymethyl cellulose; the dispersing agent is sodium hexametaphosphate; the curing agent is one of diethylenetriamine, m-phenylenediamine, modified phenolic amine and diamino diphenyl sulfone (DDS). The invention further discloses a preparation method of the waterborne anticorrosive coating, the coating has good anticorrosive performance, the preparation method is simple and feasible and the cost is low.
Description
Technical field
The present invention relates to a kind of water-based anticorrosive paint and preparation method thereof, be specifically related to a kind of water-based anticorrosive paint and preparation method thereof.
Background technology
As everyone knows, coating is widely used in all trades and professions, and the solvent in traditional solvent based coating is everlasting more than 40%, these volatile organic matters (VOC) enter air, cause the pollution of air, and many chemical reactions can be there is under light illumination in VOC, form the secondary pollution that toxicity is larger, and water soluble paint is using water as solvent, VOC content is extremely low, environmentally safe, so replace solvent based coating to be the development trend of current coating industry with water-borne coatings; Therefore; be engaged in the research of water-borne coatings; economic benefit can not only be brought; and it is also beneficial for the protection of environment; then China's water-borne coatings share of market is lower at present, and human consumer is not enough to the understanding of water-borne coatings, uses idea not strong; what have even holds the suspicious attitude, so research and development and popularization water-borne coatings are shouldered heavy responsibilities.
Summary of the invention
Technical problem to be solved by this invention is, for the shortcoming that above prior art exists, propose a kind of watery anti-corrosion paint and preparation method thereof, this coating has good antiseptic property, and preparation method is simple, with low cost.
The technical scheme that the present invention solves above technical problem is:
A kind of watery anti-corrosion paint, this watery anti-corrosion paint comprises following component according to the mass fraction:
Aqueous epoxy resin emulsion 60-75 part
Color stuffing 20-28 part
Film coalescence aid 1-3 part
Flow agent 2-4 part
Defoamer 3-5 part
Thickening material 0.5-1.5 part
Dispersion agent 1-3 part
Water 5-10 part
Solidifying agent 30-40 part
Wherein: color stuffing is the mixture of red iron oxide and zinc phosphate, and red iron oxide and zinc phosphate in mass ratio 1:1 ratio mixing; Film coalescence aid is ethylene glycol; Flow agent is polyacrylic acid or Walocel MT 20.000PV; Defoamer is tributyl phosphate; Thickening material is Walocel MT 20.000PV; Dispersion agent is Sodium hexametaphosphate 99; Solidifying agent is the one in diethylenetriamine, mphenylenediamine, phenol aldehyde modified amine or diamino-diphenyl MSM DDS;
The preparation of aqueous epoxy resin emulsion is specific as follows:
E51 type epoxy resin is poured in the beaker of 1000ml, and heating in water bath is to 70-80 DEG C, then ultrasonic apparatus is put into, emulsifier op-10, polyoxyethylene 20 sorbitan monolaurate, sodium lauryl sulphate and propylene glycol monomethyl ether is added under 5000-6000r/min high-shear machine, start to drip hot water after reaction 5-8min, and keep temperature in beaker at 70-85 DEG C, stop during phase inversion dripping hot water, hot water is dripped after high-shear 10-15min, high speed shear 15-25min again after dripping, obtained aqueous epoxy resin emulsion is stand-by.
The technical scheme that the present invention limits further is:
In aforementioned watery anti-corrosion paint, watery anti-corrosion paint comprises following component according to the mass fraction:
Aqueous epoxy resin emulsion: 60 parts, color stuffing: 28 parts, film coalescence aid: 3 parts, flow agent: 3 parts, defoamer: 3 parts, thickening material: 1.1 parts, dispersion agent: 1 part, water: 8 parts, solidifying agent: 35 parts.
In aforementioned watery anti-corrosion paint, watery anti-corrosion paint comprises following component according to the mass fraction:
Aqueous epoxy resin emulsion: 75 parts, color stuffing: 24 parts, film coalescence aid: 1 part, flow agent: 4 parts, defoamer: 4 parts, thickening material: 0.5 part, dispersion agent: 2 parts, water: 10 parts, solidifying agent: 40 parts.
In aforementioned watery anti-corrosion paint, watery anti-corrosion paint comprises following component according to the mass fraction:
Aqueous epoxy resin emulsion: 68 parts, color stuffing: 20 parts, film coalescence aid: 2 parts, flow agent: 2 parts, defoamer: 5 parts, thickening material: 1.5 parts, dispersion agent: 3 parts, water: 5 parts, solidifying agent: 30 parts.
The present invention have also been devised a kind of preparation method of watery anti-corrosion paint, and this preparation method specifically comprises the following steps:
(1) color stuffing is pre-dispersed
In stirred pot, add water, then open motor, under agitation add color stuffing, the rotating speed then improving high speed dispersor is 2500-3000r/min, obtained moistening and pre-dispersed color stuffing;
(2) grinding distribution of color stuffing
Imported in sand milling tank by moistening and pre-dispersed color stuffing obtained in step (1), and add glass microballon, cover sand milling cover, starting motor, to be ground to fineness suitable, then the color stuffing screen filtration after grinding fallen glass microballon, for subsequent use;
(3) painting
First add water by the stirred pot of high speed dispersor, under 200-350r/min low-speed conditions, add film coalescence aid, thickening material, dispersion agent, defoamer carry out stirring rod, to be mixed evenly after add the color stuffing that in step (2), grinding distribution is good, promote rotating speed to 500-600r/min, stir 10-20min, then adjusting rotary speed is to 300-400r/min, and add aqueous epoxy resin emulsion, stir 10-15min, add flow agent after stirring, the viscosity finally by water adjusting coating obtains water-borne coatings;
(4) filter and package and use
The water-borne coatings mesh screen of preparation is filtered again, seal for subsequent use with large glass beaker and preservative film afterwards, base material when constructing, by used in combination for the water-borne coatings of solidifying agent and storage, under room temperature room temperature condition, dry solidification base material forms water-based anticorrosive paint.
The invention has the beneficial effects as follows:
The present invention is preparing in water-based anticorrosive paint, order of addition(of ingredients) is first pour in the stirred pot of high speed dispersor by water, add film coalescence aid, thickening material, dispersion machine, defoamer successively at low speeds, add color stuffing after stirring, this mode combines the inter-working between often kind of auxiliary agent, makes it perform to maximum effect, be unlikely to mutually to suppress between auxiliary agent, reduce the surface tension of coating, improve coating to the degree of wetting of base material, thus improve the bond effect of coating and substrate surface.
The present invention prepares aqueous epoxy resin emulsion by ultrasonic wave Phase inversion emulsification, stability of emulsion prepared by this method is better, and the median size of the epoxy emulsion prepared under Ultrasonic Conditions is less than the particle diameter of the epoxy emulsion prepared under non-ultrasound condition, narrowly distributing.
Take epoxy emulsion as base-material, red iron oxide and zinc phosphate are that color stuffing prepares water-based anticorrosive paint, and the anticorrosion with coat performance prepared is good, and hardness can reach 3H.
Using water to replace organic solvent as dispersion medium in the present invention, have nontoxic, do not fire, the advantage such as energy-saving and environmental protection, operation are easy to process.
Embodiment
embodiment 1
The present embodiment provides a kind of watery anti-corrosion paint, it is characterized in that, this watery anti-corrosion paint comprises following component according to the mass fraction:
Aqueous epoxy resin emulsion: 60 parts, color stuffing: 28 parts, film coalescence aid ethylene glycol: 3 parts, flow agent polyacrylic acid: 3 parts, defoamer tributyl phosphate: 3 parts, thickening material Walocel MT 20.000PV: 1.1 parts, sodium hexametaphosphate dispersant: 1 part, water: 8 parts, solidifying agent diamino-diphenyl MSM DDS:35 part;
Wherein: color stuffing is the mixture of red iron oxide and zinc phosphate, and red iron oxide and zinc phosphate in mass ratio 1:1 ratio mixing;
The preparation of aqueous epoxy resin emulsion is specific as follows:
E51 type epoxy resin is poured in the beaker of 1000ml, and heating in water bath is to 70 DEG C, then ultrasonic apparatus is put into, emulsifier op-10, polyoxyethylene 20 sorbitan monolaurate, sodium lauryl sulphate and propylene glycol monomethyl ether is added under 5500r/min high-shear machine, start to drip hot water after reaction 5min, and keep temperature in beaker at 80 DEG C, stop during phase inversion dripping hot water, hot water is dripped after high-shear 10min, high speed shear 20min again after dripping, obtained aqueous epoxy resin emulsion is stand-by.
The preparation method of above-mentioned watery anti-corrosion paint, this preparation method specifically comprises the following steps:
(1) color stuffing is pre-dispersed
In stirred pot, add water, then open motor, under agitation add color stuffing, the rotating speed then improving high speed dispersor is 3000r/min, obtained moistening and pre-dispersed color stuffing;
(2) grinding distribution of color stuffing
Imported in sand milling tank by moistening and pre-dispersed color stuffing obtained in step (1), and add glass microballon, cover sand milling cover, starting motor, to be ground to fineness suitable, then the color stuffing screen filtration after grinding fallen glass microballon, for subsequent use;
(3) painting
First add water by the stirred pot of high speed dispersor, under 280r/min low-speed conditions, add film coalescence aid ethylene glycol, thickening material Walocel MT 20.000PV, sodium hexametaphosphate dispersant, defoamer tributyl phosphate carry out stirring rod, to be mixed evenly after add the color stuffing that in step (2), grinding distribution is good, promote rotating speed to 500r/min, stir 10min, then adjusting rotary speed is to 300r/min, and add aqueous epoxy resin emulsion, stir 15min, add flow agent polyacrylic acid after stirring, the viscosity finally by water adjusting coating obtains water-borne coatings;
(4) filter and package and use
The water-borne coatings mesh screen of preparation is filtered again, seal for subsequent use with large glass beaker and preservative film afterwards, when base material is constructed, by used in combination for the water-borne coatings of solidifying agent diamino-diphenyl MSM DDS and storage, under room temperature room temperature condition, dry solidification base material forms water-based anticorrosive paint.
embodiment 2
The present embodiment provides a kind of watery anti-corrosion paint, it is characterized in that, this watery anti-corrosion paint comprises following component according to the mass fraction:
Aqueous epoxy resin emulsion: 75 parts, color stuffing: 24 parts, film coalescence aid ethylene glycol: 1 part, flow agent Walocel MT 20.000PV: 4 parts, defoamer tributyl phosphate: 4 parts, thickening material Walocel MT 20.000PV: 0.5 part, sodium hexametaphosphate dispersant: 2 parts, water: 10 parts, the phenol aldehyde modified amine of solidifying agent: 40 parts;
Wherein: color stuffing is the mixture of red iron oxide and zinc phosphate, and red iron oxide and zinc phosphate in mass ratio 1:1 ratio mixing;
The preparation of aqueous epoxy resin emulsion is specific as follows:
E51 type epoxy resin is poured in the beaker of 1000ml, and heating in water bath is to 80 DEG C, then ultrasonic apparatus is put into, emulsifier op-10, polyoxyethylene 20 sorbitan monolaurate, sodium lauryl sulphate and propylene glycol monomethyl ether is added under 5000r/min high-shear machine, start to drip hot water after reaction 6min, and keep temperature in beaker at 70 DEG C, stop during phase inversion dripping hot water, hot water is dripped after high-shear 15min, high speed shear 25min again after dripping, obtained aqueous epoxy resin emulsion is stand-by.
The preparation method of above-mentioned watery anti-corrosion paint, this preparation method specifically comprises the following steps:
(1) color stuffing is pre-dispersed
In stirred pot, add water, then open motor, under agitation add color stuffing, the rotating speed then improving high speed dispersor is 2500r/min, obtained moistening and pre-dispersed color stuffing;
(2) grinding distribution of color stuffing
Imported in sand milling tank by moistening and pre-dispersed color stuffing obtained in step (1), and add glass microballon, cover sand milling cover, starting motor, to be ground to fineness suitable, then the color stuffing screen filtration after grinding fallen glass microballon, for subsequent use;
(3) painting
First add water by the stirred pot of high speed dispersor, under 200r/min low-speed conditions, add film coalescence aid ethylene glycol, thickening material Walocel MT 20.000PV, sodium hexametaphosphate dispersant, defoamer tributyl phosphate carry out stirring rod, to be mixed evenly after add the color stuffing that in step (2), grinding distribution is good, promote rotating speed to 550r/min, stir 15min, then adjusting rotary speed is to 400r/min, and add aqueous epoxy resin emulsion, stir 10min, add flow agent Walocel MT 20.000PV after stirring, the viscosity finally by water adjusting coating obtains water-borne coatings;
(4) filter and package and use
The water-borne coatings mesh screen of preparation is filtered again, seal for subsequent use with large glass beaker and preservative film afterwards, base material when constructing, by used in combination for the water-borne coatings of phenol aldehyde modified for solidifying agent amine and storage, under room temperature room temperature condition, dry solidification base material forms water-based anticorrosive paint.
embodiment 3
The present embodiment provides a kind of watery anti-corrosion paint, it is characterized in that, this watery anti-corrosion paint comprises following component according to the mass fraction:
Aqueous epoxy resin emulsion: 68 parts, color stuffing: 20 parts, film coalescence aid ethylene glycol: 2 parts, flow agent polyacrylic acid: 2 parts, defoamer tributyl phosphate: 5 parts, thickening material Walocel MT 20.000PV: 1.5 parts, sodium hexametaphosphate dispersant: 3 parts, water: 5 parts, solidifying agent diethylenetriamine: 30 parts;
Wherein: color stuffing is the mixture of red iron oxide and zinc phosphate, and red iron oxide and zinc phosphate in mass ratio 1:1 ratio mixing;
The preparation of aqueous epoxy resin emulsion is specific as follows:
E51 type epoxy resin is poured in the beaker of 1000ml, and heating in water bath is to 75 DEG C, then ultrasonic apparatus is put into, emulsifier op-10, polyoxyethylene 20 sorbitan monolaurate, sodium lauryl sulphate and propylene glycol monomethyl ether is added under 6000r/min high-shear machine, start to drip hot water after reaction 8min, and keep temperature in beaker at 85 DEG C, stop during phase inversion dripping hot water, hot water is dripped after high-shear 12min, high speed shear 15min again after dripping, obtained aqueous epoxy resin emulsion is stand-by.
The preparation method of above-mentioned watery anti-corrosion paint, this preparation method specifically comprises the following steps:
(1) color stuffing is pre-dispersed
In stirred pot, add water, then open motor, under agitation add color stuffing, the rotating speed then improving high speed dispersor is 2800r/min, obtained moistening and pre-dispersed color stuffing;
(2) grinding distribution of color stuffing
Imported in sand milling tank by moistening and pre-dispersed color stuffing obtained in step (1), and add glass microballon, cover sand milling cover, starting motor, to be ground to fineness suitable, then the color stuffing screen filtration after grinding fallen glass microballon, for subsequent use;
(3) painting
First add water by the stirred pot of high speed dispersor, under 350r/min low-speed conditions, add film coalescence aid ethylene glycol, thickening material Walocel MT 20.000PV, sodium hexametaphosphate dispersant, defoamer tributyl phosphate carry out stirring rod, to be mixed evenly after add the color stuffing that in step (2), grinding distribution is good, promote rotating speed to 600r/min, stir 20min, then adjusting rotary speed is to 350r/min, and add aqueous epoxy resin emulsion, stir 12min, add flow agent polyacrylic acid after stirring, the viscosity finally by water adjusting coating obtains water-borne coatings;
(4) filter and package and use
The water-borne coatings mesh screen of preparation is filtered again, seal for subsequent use with large glass beaker and preservative film afterwards, base material when constructing, by used in combination for the water-borne coatings of solidifying agent diethylenetriamine and storage, under room temperature room temperature condition, dry solidification base material forms water-based anticorrosive paint.
In addition to the implementation, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of application claims.
Claims (5)
1. a watery anti-corrosion paint, is characterized in that, this watery anti-corrosion paint comprises following component according to the mass fraction:
Aqueous epoxy resin emulsion 60-75 part
Color stuffing 20-28 part
Film coalescence aid 1-3 part
Flow agent 2-4 part
Defoamer 3-5 part
Thickening material 0.5-1.5 part
Dispersion agent 1-3 part
Water 5-10 part
Solidifying agent 30-40 part
Wherein: described color stuffing is the mixture of red iron oxide and zinc phosphate, and red iron oxide and zinc phosphate in mass ratio 1:1 ratio mixing; Described film coalescence aid is ethylene glycol; Described flow agent is polyacrylic acid or Walocel MT 20.000PV; Described defoamer is tributyl phosphate; Described thickening material is Walocel MT 20.000PV; Described dispersion agent is Sodium hexametaphosphate 99; Described solidifying agent is the one in diethylenetriamine, mphenylenediamine, phenol aldehyde modified amine or diamino-diphenyl MSM DDS;
The preparation of described aqueous epoxy resin emulsion is specific as follows:
E51 type epoxy resin is poured in the beaker of 1000ml, and heating in water bath is to 70-80 DEG C, then ultrasonic apparatus is put into, emulsifier op-10, polyoxyethylene 20 sorbitan monolaurate, sodium lauryl sulphate and propylene glycol monomethyl ether is added under 5000-6000r/min high-shear machine, start to drip hot water after reaction 5-8min, and keep temperature in beaker at 70-85 DEG C, stop during phase inversion dripping hot water, hot water is dripped after high-shear 10-15min, high speed shear 15-25min again after dripping, obtained aqueous epoxy resin emulsion is stand-by.
2. watery anti-corrosion paint according to claim 1, is characterized in that: described watery anti-corrosion paint comprises following component according to the mass fraction:
Aqueous epoxy resin emulsion: 60 parts, color stuffing: 28 parts, film coalescence aid: 3 parts, flow agent: 3 parts, defoamer: 3 parts, thickening material: 1.1 parts, dispersion agent: 1 part, water: 8 parts, solidifying agent: 35 parts.
3. watery anti-corrosion paint according to claim 1, is characterized in that: described watery anti-corrosion paint comprises following component according to the mass fraction:
Aqueous epoxy resin emulsion: 75 parts, color stuffing: 24 parts, film coalescence aid: 1 part, flow agent: 4 parts, defoamer: 4 parts, thickening material: 0.5 part, dispersion agent: 2 parts, water: 10 parts, solidifying agent: 40 parts.
4. watery anti-corrosion paint according to claim 1, is characterized in that: described watery anti-corrosion paint comprises following component according to the mass fraction:
Aqueous epoxy resin emulsion: 68 parts, color stuffing: 20 parts, film coalescence aid: 2 parts, flow agent: 2 parts, defoamer: 5 parts, thickening material: 1.5 parts, dispersion agent: 3 parts, water: 5 parts, solidifying agent: 30 parts.
5. the preparation method of watery anti-corrosion paint as claimed in claim 1, it is characterized in that, this preparation method specifically comprises the following steps:
(1) color stuffing is pre-dispersed
In stirred pot, add water, then open motor, under agitation add color stuffing, the rotating speed then improving high speed dispersor is 2500-3000r/min, obtained moistening and pre-dispersed color stuffing;
(2) grinding distribution of color stuffing
Imported in sand milling tank by moistening and pre-dispersed color stuffing obtained in step (1), and add glass microballon, cover sand milling cover, starting motor, to be ground to fineness suitable, then the color stuffing screen filtration after grinding fallen glass microballon, for subsequent use;
(3) painting
First add water by the stirred pot of high speed dispersor, under 200-350r/min low-speed conditions, add film coalescence aid, thickening material, dispersion agent, defoamer carry out stirring rod, to be mixed evenly after add the color stuffing that in step (2), grinding distribution is good, promote rotating speed to 500-600r/min, stir 10-20min, then adjusting rotary speed is to 300-400r/min, and add aqueous epoxy resin emulsion, stir 10-15min, add flow agent after stirring, the viscosity finally by water adjusting coating obtains water-borne coatings;
(4) filter and package and use
The water-borne coatings mesh screen of preparation is filtered again, seal for subsequent use with large glass beaker and preservative film afterwards, base material when constructing, by used in combination for the water-borne coatings of solidifying agent and storage, under room temperature room temperature condition, dry solidification base material forms water-based anticorrosive paint.
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| CN105838198A (en) * | 2016-06-15 | 2016-08-10 | 青岛源之林农业科技开发有限公司 | Anti-corrosion coating and preparation method thereof |
| CN106085185A (en) * | 2016-08-22 | 2016-11-09 | 安徽宇瑞环保建设有限公司 | A kind of environmental protection equipment anticorrosion paint special |
| CN106497312A (en) * | 2016-10-11 | 2017-03-15 | 常州市鼎日环保科技有限公司 | A kind of preparation method of combustion gas condenser corrosion-resistant finishes |
| CN106833273A (en) * | 2017-02-09 | 2017-06-13 | 合肥英索莱特新材料科技有限公司 | Water corrosion-resistant epoxy paint |
| CN106833286A (en) * | 2017-03-07 | 2017-06-13 | 沈阳宣伯新材料科技有限公司 | Heavy antisepsis petroleum storage tank heat reflection waterborne metallic paint |
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| CN106995649A (en) * | 2016-01-22 | 2017-08-01 | 北京泽马新技术有限公司 | The aqueous environment friendly transparent anticorrosive coating of stainless steel |
| CN105838198A (en) * | 2016-06-15 | 2016-08-10 | 青岛源之林农业科技开发有限公司 | Anti-corrosion coating and preparation method thereof |
| CN106085185A (en) * | 2016-08-22 | 2016-11-09 | 安徽宇瑞环保建设有限公司 | A kind of environmental protection equipment anticorrosion paint special |
| CN106497312A (en) * | 2016-10-11 | 2017-03-15 | 常州市鼎日环保科技有限公司 | A kind of preparation method of combustion gas condenser corrosion-resistant finishes |
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| CN106833284A (en) * | 2017-03-06 | 2017-06-13 | 江苏欣安新材料技术有限公司 | A kind of standby water paint of extra large frock |
| CN106833286A (en) * | 2017-03-07 | 2017-06-13 | 沈阳宣伯新材料科技有限公司 | Heavy antisepsis petroleum storage tank heat reflection waterborne metallic paint |
| CN106867342A (en) * | 2017-03-07 | 2017-06-20 | 沈阳宣伯新材料科技有限公司 | The steel structure aqueous metallic paint of heavy antisepsis |
| CN106947365A (en) * | 2017-04-27 | 2017-07-14 | 霸州市瑞硕盈装饰装修工程有限公司 | Water-based industrial paint method of production |
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| CN108047885B (en) * | 2017-12-25 | 2020-06-30 | 北京欧美中科学技术研究院 | Pipeline anticorrosive paint |
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Application publication date: 20151223 |