Summary of the invention
The invention provides a kind of piezo-electric damping elastomeric material, this elastomeric material comprises piezoelectric filler and conductive filler material, when rubber is subject to the interference of the ambient conditions such as mechanical vibrational energy, acoustic energy, piezoelectric effect is produced between piezoelectric particles, outside energy is converted into electric energy and the final mode with heat dissipates, oil resistant, high temperature resistant, there is wider damping temperature domain scope, excellent mechanical property.
For achieving the above object, the technical scheme that the present invention takes is:
A kind of piezo-electric damping elastomeric material, the raw materials of elastomeric material comprises the component of following mass parts meter:
Preferably, the raw materials of elastomeric material comprises following mass parts meter component:
Preferably, filler comprises following mass parts meter component:
Constituent mass part
Piezoelectric filler 10-80 part
Conductive filler material 10-50 part.
Preferably, vulcanizing agent is peroxide vulcanizing agent and/or sulphur, and promoting agent is select from stearic acid, zinc oxide or Zinic stearas.
Preferably, vulcanizing agent is 2 parts of sulphur; Promoting agent is the stearic acid of 20% ~ 40% by mass percentage and the zinc oxide of 60% ~ 80%.
Preferably, promotor is select from thiazole accelerator, thiuram type accelerator, sulfenamide type accelerators, guanidine acclerators, dithiocarbamatetype accelerator, aldehyde amine(type)accelerators, xanthate accelerator or Thiourea accelerator.
Preferably, thiazole accelerator is 2-benzothiazolyl mercaptan and/or benzothiazyl disulfide; Thiuram type accelerator is select from tetramethyl-thiuram disulfide, tetramethylthiuram monosulfide or tetraethylthiuram disulfide; Sulfenamide type accelerators is N-cyclic group-2-[4-morpholinodithio sulphenamide and/or N, N-dicyclohexyl-2-[4-morpholinodithio sulphenamide; Guanidine acclerators is vulkacit D; Dithiocarbamatetype accelerator is ziram and/or zinc diethyldithiocarbamate; Aldehyde amine(type)accelerators is vulkacit H; Xanthate accelerator is zinc isopropyl xanthate; Thiourea accelerator is ethylene thiourea.
Preferably, promotor comprises the N-cyclic group-2-[4-morpholinodithio sulphenamide of 50% ~ 80% by mass percentage and the tetramethyl-thiuram disulfide of 20% ~ 50%.
Preferably, anti-aging agent is select from antioxidant D NP, antioxidant MB or antioxidant A W.
Preferably, coupling agent is silane coupling agent and/or titanate coupling agent, and silane coupling agent is what select from KH550, KH560, KH570, KH792, DL602 or DL171; Titanate coupling agent is select from titanate coupling agent 201, titanate coupling agent 311, titanate coupling agent 102, titanate coupling agent 101 or titanate coupling agent 401.
Preferably, piezoelectric filler is select from barium titanate, lead titanate, lead zirconates, Pb-based lanthanumdoped zirconate titanates, tellurium mangaic acid lead, manganese niobium lead acid, lead zinc niobate, lithium tantalate, Lithium niobium trioxide or quartz; Conductive filler material is conductive particle and/or electro-conductive fiber, and conductive filler material is graphite.
Preferably, conductive particle is select from metallic particles, metallizing inorganic particle or carbon black; Electro-conductive fiber is select from steel fiber, metallizing inorganic fibre or carbon fiber.
Another object of the present invention is to the preparation method providing a kind of piezo-electric damping elastomeric material, comprise the steps:
A) piezoelectric filler pre-treatment
Spray the piezoelectric filler in solid stirrer with coupling agent, stir 20min under 500r/min and be placed on 90 ~ 110 DEG C of drying in oven 1 ~ 3h;
B) rubber is crossed in two roller mill roller to plasticate 2 ~ 5 times, bag roller, cut the mixing 3 ~ 5min of Eight characters cutter after adding promoting agent, piezoelectric filler and eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
C) residue rubber is crossed in two roller mill roller to plasticate 2 ~ 5 times, bag roller, cut the mixing 3 ~ 5min of Eight characters cutter after adding promoting agent, conductive filler material and eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
D) step b, c are obtained rubber under room temperature, to park 5 ~ 7h be placed on two roller mill mixing, bag roller, cut mixing the eating completely after powder until sizing material of Eight characters cutter after adding anti-aging agent, promotor, vulcanizing agent and play triangle bag, roll spacing, alternately with the use of 3 times, is tuned up bottom sheet by thin-pass;
E) sulfidization molding
By steps d) rubber unvulcanizate that obtains is placed in 140 DEG C ~ 165 DEG C on vulcanizing press in left at room temperature 24h, pressure 9 ~ 11MPa, sulfuration 8 ~ 20min.
When rubber is subject to the interference of the ambient conditions such as mechanical vibrational energy, acoustic energy, between piezoelectric particles, produce piezoelectric effect, outside energy is converted into electric energy and the final mode with heat dissipates.
With immediate prior art ratio, beneficial effect of the present invention comprises:
1. a kind of piezo-electric damping elastomeric material of the present invention, damping noise-reducing, absorbing vibrational energy, has excellent damping capacity and good mechanical property.
2. a kind of piezo-electric damping elastomeric material of the present invention, damping capacity is excellent, damping temp field width, in the temperature range of 0 ~ 80 DEG C, its tan δ is all greater than 0.4, in the temperature range of 10 ~ 80 DEG C, its tan δ is all greater than 0.6, and in the temperature range of 20 DEG C ~ 50 DEG C, its tan δ is all greater than 0.8.
3. a kind of piezo-electric damping elastomeric material of the present invention, mechanical strength is high, and its tensile strength is at more than 12MPa, and tear strength is at more than 30kN/m.
4. a kind of piezo-electric damping elastomeric material of the present invention, appearance uniform, anti-aging, long service life.
Embodiment
Below in conjunction with example, the present invention will be described in detail.
Raw material in following embodiment adopts following product:
Embodiment 1
The raw materials of piezo-electric damping rubber comprises following mass parts meter component:
Rubber preparation process is as follows:
A) barium titanate pre-treatment
Spray the barium titanate in solid stirrer with KH550, stir 20min under 500r/min and be placed on 90 DEG C of drying in oven 1h;
B) paracril is crossed in two roller mill roller to plasticate 2 times, bag roller, cut the mixing 3min of Eight characters cutter after adding partial oxidation zinc and stearic acid, barium titanate and eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
C) residue paracril is crossed in two roller mill roller to plasticate 2 times, bag roller, cut the mixing 3min of Eight characters cutter after adding zinc oxide, stearic acid, carbon black and eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
D) step b, c are obtained rubber under room temperature, to park 5 ~ 7h be placed on two roller mill mixing, bag roller, cut mixing the eating completely after powder until sizing material of Eight characters cutter after adding antioxidant D NP, N-cyclic group-2-[4-morpholinodithio sulphenamide, tetramethyl-thiuram disulfide, sulphur and play triangle bag, roll spacing, alternately with the use of 3 times, is tuned up bottom sheet by thin-pass;
E) sulfidization molding
By steps d) rubber unvulcanizate that obtains is placed in 140 DEG C on vulcanizing press in left at room temperature 24h, pressure 9MPa, sulfuration 8min.
Embodiment 2
The raw materials of piezo-electric damping rubber comprises following mass parts meter component:
Rubber preparation process is as follows:
A) quartzy pre-treatment
Spray the quartz in solid stirrer with KH560, stir 20min under 500r/min and be placed on 110 DEG C of drying in oven 3h;
B) styrene-butadiene rubber(SBR) is crossed in two roller mill roller to plasticate 5 times, bag roller, cut the mixing 5min of Eight characters cutter after adding partial oxidation zinc and stearic acid, quartz and eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
C) residue styrene-butadiene rubber(SBR) is crossed in two roller mill roller to plasticate 5 times, bag roller, cut the mixing 3 ~ 5min of Eight characters cutter after adding zinc oxide and stearic acid, copper powder and eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
D) step b, c are obtained rubber under room temperature, to park 5 ~ 7h be placed on two roller mill mixing, bag roller, cut mixing the eating completely after powder until sizing material of Eight characters cutter after adding antioxidant MB, N-cyclic group-2-[4-morpholinodithio sulphenamide, tetramethyl-thiuram disulfide, sulphur and play triangle bag, roll spacing, alternately with the use of 3 times, is tuned up bottom sheet by thin-pass;
E) sulfidization molding
By steps d) rubber unvulcanizate that obtains is placed in 165 DEG C on vulcanizing press in left at room temperature 24h, pressure 11MPa, sulfuration 20min.
Embodiment 3
The raw materials of piezo-electric damping rubber comprises following mass parts meter component:
Rubber preparation process is as follows:
A) Lithium niobium trioxide pre-treatment
Spray the Lithium niobium trioxide in solid stirrer with KH570, stir 20min under 500r/min and be placed on 100 DEG C of drying in oven 2h;
B) natural rubber is crossed in two roller mill roller to plasticate 3 times, bag roller, cut the mixing 4min of Eight characters cutter after adding partial oxidation zinc and stearic acid, Lithium niobium trioxide and eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
C) residue natural rubber is crossed in two roller mill roller to plasticate 3 times, bag roller, cut the mixing 4min of Eight characters cutter after adding zinc oxide and stearic acid, carbon fiber and eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
D) step b, c are obtained rubber under room temperature, to park 5 ~ 7h be placed on two roller mill mixing, bag roller, cut mixing the eating completely after powder until sizing material of Eight characters cutter after adding antioxidant D NP, N-cyclic group-2-[4-morpholinodithio sulphenamide, tetramethyl-thiuram disulfide, sulphur and play triangle bag, roll spacing, alternately with the use of 3 times, is tuned up bottom sheet by thin-pass;
E) sulfidization molding
By steps d) rubber unvulcanizate that obtains is placed in 150 DEG C on vulcanizing press in left at room temperature 24h, pressure 10MPa, sulfuration 10min.
Embodiment 4
The raw materials of piezo-electric damping rubber comprises following mass parts meter component:
The preparation process of rubber:
A) Pb-based lanthanumdoped zirconate titanates pre-treatment
Spray the Pb-based lanthanumdoped zirconate titanates in solid stirrer with KH792, stir 20min under 500r/min and be placed on 95 DEG C of drying in oven 1.5h;
B) isoprene-isobutylene rubber is crossed in two roller mill roller to plasticate 3 times, bag roller, cut the mixing 4min of Eight characters cutter after adding partial oxidation zinc and stearic acid, Pb-based lanthanumdoped zirconate titanates and eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
C) residue isoprene-isobutylene rubber is crossed in two roller mill roller to plasticate 2 ~ 5 times, bag roller, cut the mixing 4min of Eight characters cutter after adding zinc oxide and stearic acid, silver-plated glass beads and eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
D) step b, c are obtained rubber under room temperature, to park 6h be placed on two roller mill mixing, bag roller, cut mixing the eating completely after powder until sizing material of Eight characters cutter after adding antioxidant A W, N-cyclic group-2-[4-morpholinodithio sulphenamide, tetramethyl-thiuram disulfide, sulphur and play triangle bag, roll spacing, alternately with the use of 3 times, is tuned up bottom sheet by thin-pass;
E) sulfidization molding
By steps d) rubber unvulcanizate that obtains is placed in 145 DEG C on vulcanizing press in left at room temperature 24h, pressure 10MPa, sulfuration 9min.
Embodiment 5:
The raw materials of piezo-electric damping rubber comprises following mass parts meter component:
Rubber preparation process is as follows:
A) lead titanate pre-treatment
Spray the lead titanate in solid stirrer with DL602, stir 20min under 500r/min and be placed on 95 DEG C of drying in oven 1.5h;
B) rubber is crossed in two roller mill roller to plasticate 3 times, bag roller, cut the mixing 3min of Eight characters cutter after adding partial oxidation zinc and stearic acid, lead titanate and eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
C) residue rubber is crossed in two roller mill roller to plasticate 3 times, bag roller, cut the mixing 3min of Eight characters cutter after adding zinc oxide and stearic acid, copper fiber and eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
D) step b, c are obtained rubber under room temperature, to park 5.5h be placed on two roller mill mixing, bag roller, cut mixing the eating completely after powder until sizing material of Eight characters cutter after adding antioxidant D NP, ziram, zinc diethyldithiocarbamate, sulphur and play triangle bag, roll spacing, alternately with the use of 3 times, is tuned up bottom sheet by thin-pass;
E) sulfidization molding
By steps d) rubber unvulcanizate that obtains is placed in 150 DEG C on vulcanizing press in left at room temperature 24h, pressure 9 ~ 11MPa, sulfuration 12min.
Embodiment 6:
The raw materials of piezo-electric damping rubber comprises following mass parts meter component:
Rubber preparation process is as follows:
A) lead zirconates pre-treatment
Spray the lead zirconates in solid stirrer with DL602, stir 20min under 500r/min and be placed on 100 DEG C of drying in oven 1 ~ 3h;
B) part paracril and styrene-butadiene rubber(SBR) are crossed roller in two roller mill to plasticate 4 times, bag roller, cut the mixing 4min of Eight characters cutter after adding partial oxidation zinc and stearic acid, lead zirconates to eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
C) residue paracril and styrene-butadiene rubber(SBR) are crossed roller in two roller mill to plasticate 4 times, bag roller, cut the mixing 4min of Eight characters cutter after adding zinc oxide and stearic acid, silvered glass fiber to eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
D) step b, c are obtained rubber under room temperature, to park 6h be placed on two roller mill mixing, bag roller, cut mixing the eating completely after powder until sizing material of Eight characters cutter after adding antioxidant MB, vulkacit D, sulphur and play triangle bag, roll spacing, alternately with the use of 3 times, is tuned up bottom sheet by thin-pass;
E) sulfidization molding
By steps d) rubber unvulcanizate that obtains is placed in 150 DEG C on vulcanizing press in left at room temperature 24h, pressure 10MPa, sulfuration 13min.
Embodiment 7:
The raw materials of piezo-electric damping rubber comprises following mass parts meter component:
The preparation process of rubber is as follows:
A) the plumbous pre-treatment of tellurium mangaic acid
The tellurium mangaic acid sprayed in solid stirrer with DL171 is plumbous, stirs 20min and be placed on 105 DEG C of drying in oven 2h under 500r/min;
B) part natural rubber and styrene-butadiene rubber(SBR) are crossed roller in two roller mill to plasticate 4 times, bag roller, cut the mixing 4min of Eight characters cutter after adding partial oxidation zinc and stearic acid, tellurium mangaic acid lead to eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
C) residue natural rubber and styrene-butadiene rubber(SBR) are crossed roller in two roller mill to plasticate 4 times, bag roller, cut the mixing 4min of Eight characters cutter after adding zinc oxide and stearic acid, carbon fiber to eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
D) step b, c are obtained rubber under room temperature, to park 6h be placed on two roller mill mixing, bag roller, add antioxidant D NP, N-cyclic group-2-[4-morpholinodithio sulphenamide, N, cut mixing the eating completely after powder until sizing material of Eight characters cutter after N-dicyclohexyl-2-[4-morpholinodithio sulphenamide, sulphur and play triangle bag, roll spacing, alternately with the use of 3 times, is tuned up bottom sheet by thin-pass;
E) sulfidization molding
By steps d) rubber unvulcanizate that obtains is placed in 155 DEG C on vulcanizing press in left at room temperature 24h, pressure 11MPa, sulfuration 14min.
Embodiment 8:
The raw materials of piezo-electric damping rubber comprises following mass parts meter component:
The preparation process of rubber is as follows:
A) manganese niobium lead acid pre-treatment
Spray the manganese niobium lead acid in solid stirrer with titanate coupling agent 201, stir 20min under 500r/min and be placed on 90 ~ 110 DEG C of drying in oven 1 ~ 3h;
B) part natural rubber and styrene-butadiene rubber(SBR) are crossed roller in two roller mill to plasticate 3 times, bag roller, cut the mixing 4min of Eight characters cutter after adding partial oxidation zinc and stearic acid, manganese niobium lead acid to eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
C) residue natural rubber and styrene-butadiene rubber(SBR) are crossed in two roller mill roller to plasticate 4 times, bag roller, cut the mixing 4min of Eight characters cutter after adding zinc oxide and stearic acid, carbon black and eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
D) step b, c are obtained rubber under room temperature, to park 6h be placed on two roller mill mixing, bag roller, cut mixing the eating completely after powder until sizing material of Eight characters cutter after adding antioxidant A W, tetramethylthiuram monosulfide, tetraethylthiuram disulfide, superoxide and play triangle bag, roll spacing, alternately with the use of 3 times, is tuned up bottom sheet by thin-pass;
E) sulfidization molding
By steps d) rubber unvulcanizate that obtains is placed in 160 DEG C on vulcanizing press in left at room temperature 24h, pressure 11MPa, sulfuration 15min.
Embodiment 9:
The raw materials of piezo-electric damping rubber comprises following mass parts meter component:
The preparation process of rubber is as follows:
A) manganese niobium lead acid pre-treatment
Spray the manganese niobium lead acid in solid stirrer with titanate coupling agent 311, stir 20min under 500r/min and be placed on 110 DEG C of drying in oven 3h;
B) part natural rubber and styrene-butadiene rubber(SBR) are crossed roller in two roller mill to plasticate 5 times, bag roller, cut the mixing 3min of Eight characters cutter after adding partial oxidation zinc and Zinic stearas, manganese niobium lead acid to eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
C) residue natural rubber and styrene-butadiene rubber(SBR) are crossed roller in two roller mill to plasticate 2 times, bag roller, cut the mixing 3min of Eight characters cutter after adding zinc oxide and Zinic stearas, carbon fiber to eat completely after after powder until sizing material and play triangle bag, thin-pass replaces 5 times, and roll spacing is tuned up bottom sheet;
D) step b, c are obtained rubber under room temperature, to park 5h be placed on two roller mill mixing, bag roller, cut mixing the eating completely after powder until sizing material of Eight characters cutter after adding antioxidant D NP, antioxidant MB, benzothiazyl disulfide, 2-benzothiazolyl mercaptan, superoxide, sulphur and play triangle bag, roll spacing, alternately with the use of 3 times, is tuned up bottom sheet by thin-pass;
E) sulfidization molding
By steps d) rubber unvulcanizate that obtains is placed in 140 DEG C DEG C on vulcanizing press in left at room temperature 24h, pressure 9MPa, sulfuration 18min.
Mechanics properties testing is carried out to elastomeric material prepared by above-described embodiment
Table 1 mechanical property
Sequence number |
Tensile strength (MPa) |
Elongation at break (%) |
Tear strength (kN/m) |
Embodiment 1 |
12.3 |
548 |
46.1 |
Embodiment 2 |
15.4 |
379 |
31.2 |
Embodiment 3 |
17.9 |
465 |
37.8 |
Embodiment 4 |
14.7 |
514 |
27.4 |
Embodiment 5 |
15.5 |
525 |
29.8 |
Embodiment 6 |
15.3 |
530 |
33.5 |
Embodiment 7 |
15.6 |
526 |
30.7 |
Embodiment 8 |
15.8 |
535 |
31.6 |
Embodiment 9 |
16.3 |
540 |
38.9 |
Damping capacity detection is carried out to elastomeric material prepared by above-described embodiment
The ratio of damping tan δ of table 2 rubber
Finally should be noted that: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit, although with reference to above-described embodiment to invention has been detailed description, those of ordinary skill in the field are to be understood that: still can modify to the specific embodiment of the present invention or equivalent replacement, and not departing from any amendment of spirit and scope of the invention or equivalent replacement, it all should be encompassed in the middle of right of the present invention.