CN105172082B - A kind of method and its system of remote monitoring - Google Patents
A kind of method and its system of remote monitoring Download PDFInfo
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- CN105172082B CN105172082B CN201510685070.XA CN201510685070A CN105172082B CN 105172082 B CN105172082 B CN 105172082B CN 201510685070 A CN201510685070 A CN 201510685070A CN 105172082 B CN105172082 B CN 105172082B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76929—Controlling method
- B29C2945/76933—The operating conditions are corrected immediately, during the same phase or cycle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76929—Controlling method
- B29C2945/76993—Remote, e.g. LAN, wireless LAN
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Telephonic Communication Services (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The present invention relates to injection molding production equipment remote control technology field more particularly to a kind of methods of remote monitoring, including：Real-time data collection information；First processor real-time processing data information, and corresponding instruction is generated according to data information and is sent to external equipment；According to receive the time of treated data information, subregion stores data information；Establish telecommunication connection；The instruction that first processor is sent according to the second processor received, transmits corresponding information to second processor；Second processor display information in real time, and transmit adjust instruction, debugging instruction to first processor；First processor is according to adjust instruction, the debugging instruction received, automatic commissioning device or adjustment manufacturing parameter；The present invention has remote monitoring, real time inspection working site data information, and the function for the problems such as corresponding instruction is to solve product quality and equipment fault is fed back according to data information.In addition, the present invention also provides a kind of remote monitoring systems.
Description
Technical field
The present invention relates to injection molding production equipment remote control technology field more particularly to a kind of remote monitoring method and its
System.
Background technology
Currently, being all to detect product quality by manual site in injection molding production process, set further according to actual conditions adjustment
The information such as standby parameter, in addition, when the production equipments such as injection molding production break down, it is necessary to by sending corresponding technical staff to go over
Failure problems could be solved, the practical settling mode in above-mentioned production process all affects working efficiency, causes bigger money
Source and production cost waste.
For this purpose, being badly in need of method and its system of a kind of remote monitoring of offer to overcome drawbacks described above.
Invention content
The present invention has remote monitoring, real time inspection work to overcome drawbacks described above to provide a kind of long-distance monitoring method
Make field data information, and the problems such as corresponding instruction is to solve product quality and equipment fault is fed back according to the data information
Function.
The present invention also provides a kind of remote monitoring systems, have remote monitoring, real time inspection working site data information,
And the function for the problems such as corresponding instruction is to solve product quality and equipment fault is fed back according to the data information.
To achieve the above object, the present invention adopts the following technical scheme that：
A kind of method of remote monitoring, including：
Real-time data collection information；
First processor handles the data information in real time, and generates corresponding instruction according to the data information and be sent to
External equipment；
According to receive the time of treated the data information, subregion stores the data information；
Establish telecommunication connection；
The instruction that the first processor is sent according to the second processor that receives transmits corresponding information to described the
Two processors；
The second processor real-time display described information, and transmit adjust instruction, debugging instruction to first processing
Device；
The first processor is according to the adjust instruction, the debugging instruction received, automatic commissioning device or tune
Whole manufacturing parameter.
Beneficial effects of the present invention are：A kind of method of remote monitoring of the present invention is believed by real-time collection site data
Breath, the data information, and the corresponding data information of partitioned storage is individually handled according to acquisition time, then pass through telecommunication
Connection type, user can obtain field data information in real time by the second processor, further according to the scene got
Adjust instruction, debugging instruction are sent to the first processor, first processing by data information through the second processor
Device debugs the information such as production equipment and adjustment production equipment parameter automatically according to the adjust instruction, the debugging instruction received,
Further, the fault message for solving equipment can be also sent to the first processor by user by the second processor；
The present invention has remote monitoring, real time inspection working site data information, and feeds back corresponding instruction according to the data information
The function of the problems such as to solve product quality and equipment fault.
Preferably, further include step after the step " establishing telecommunication connection "：
Data information described in the second processor real-time display generates corresponding adjustment according to the data information and refers to
It enables, and the adjust instruction is sent to the first processor.
Preferably, " first processor handles the data information to the step in real time, and is generated according to the data information
Corresponding instruction is sent to external equipment " it specifically includes：
The data information of acquisition is converted into electric signal；
Corresponding instruction is generated according to the data information received.Preferably, the data information includes picture number
It is believed that breath or parameter information.
Preferably, the mode of the communication connection in the step " establishing telecommunication connection " includes：Wireless network
Or mobile network.
Correspondingly, the present invention also provides a kind of remote monitoring system, including the first control centre and with first control
Second control centre of center connection processed, first control centre include：
Data acquisition module is used for real-time collection site data information；
First processing module is connect with the data acquisition module, for handling the data information in real time, and according to institute
It states the corresponding instruction of data information generation and is sent to external equipment；
Memory module, for according to receive the time of treated the data information, subregion stores the data and believes
Breath；
First communication module is connect for establishing telecommunication with second control centre；
Second control centre includes：
Second communication module is connect for establishing telecommunication with the first communication module；
Second processing module, for transmitting adjust instruction, debugging instruction to described first by the second communication module
Processing module；Display module, the data information for Second processing module transmission described in real-time display.
Compared with prior art, a kind of remote monitoring system of the invention, is acquired in real time by the data acquisition module
Field data information, the first processing module individually handle the data information, the memory module point according to acquisition time
Area stores corresponding data information, then by the connection type of telecommunication, user is obtained in real time by the Second processing module
Enchashment field data information, further according to the field data information got by adjust instruction, debugging instruction through at described second
Reason module, first communication module and second communication module are sent to the first processing module, the first processing module according to
The adjust instruction, the debugging instruction received, the information such as automatic parameter debugged production equipment and adjust production equipment,
Further, the fault message for solving equipment can be also sent to the first processing mould by user by the Second processing module
Block；So that the present invention has remote monitoring, real time inspection working site data information, and fed back according to the data information
The function for the problems such as corresponding instruction is to solve product quality and equipment fault.
Preferably, second control centre further includes：
Third processing module, the data for being transmitted through the second communication module according to the first processing module
Information generates corresponding adjust instruction and passes the adjust instruction through the second communication module and the first communication module
It send to the first processing module.
Preferably, the first processing module includes：
First processing units, the data information for obtaining the data acquisition module are converted into electric signal；The
Two processing units are connect with the first communication module, the first processing units and the memory module, for according to reception
The data information arrived generates corresponding instruction.
Preferably, the data information includes image data information or parameter information.
Preferably, the communication connection mode of the telecommunication connection includes：Wireless network or mobile network.
By description below and in conjunction with attached drawing, the present invention will become more fully apparent, these attached drawings are for explaining the present invention
Embodiment.
Description of the drawings
With attached drawing, the invention will be further described, but the embodiment in attached drawing does not constitute any limitation of the invention.
Fig. 1 is a kind of step flow chart of the method for remote monitoring of the present invention.
Fig. 2 is a kind of step flow chart of an embodiment of the method for remote monitoring of the present invention.
Fig. 3 is a kind of module frame chart of remote monitoring system of the present invention.
Fig. 4 is a kind of module frame chart of an embodiment of remote monitoring system of the present invention.
Specific implementation mode
The present invention is further illustrated with reference to the accompanying drawings and examples, this is presently preferred embodiments of the present invention.
Embodiment：1
Referring to FIG. 1, a kind of method of remote monitoring of the present invention, includes the following steps：
S001, real-time data collection information；Specifically, CMOS high definition cameras take pictures in real time to scene, collection site data
Information.More specifically, the data information includes image data information or parameter information.
The data information of acquisition is converted into electric signal by S002；Specifically, the first processor is by the number of acquisition
It is believed that breath is converted to electric signal；
S003 generates corresponding instruction according to the data information received；Specifically, the first processor according to
The data information generates corresponding instruction, the described instruction of generation is sent to the external equipment of produced on-site, described
External equipment is acted according to the described instruction, execution that receive are corresponding.
S004, subregion store the data information；Specifically, the first control centre is handled according to the first processor
And the time of the data information is transmitted, subregion stores the data information in batches.
S005 establishes telecommunication connection；Specifically, the first processor passes through wireless network or mobile network and the
Two control centres establish telecommunication connection, and the mobile network is mobile 4g networks.
S006, first processor transmit corresponding information to the second processor；Specifically, the second processor root
Corresponding instruction is generated according to the user information received and is sent to the first processor, and the first processor is according to reception
Described instruction, the corresponding described information of feedback to the second processor arrived.
S007, second processor display information in real time, and transmit adjust instruction, debugging instruction to first processor；Specifically
Ground, the second processor receives and real-time display described information, and by the adjust instruction of the user received, debugging instruction,
It is sent to the first processor.Further, equipment obstacle management information can also be sent to described by the second processor
First processor.
S008, first processor is according to adjust instruction, the debugging instruction received, automatic commissioning device or adjustment production ginseng
Number；Specifically, the first processor is according to the adjust instruction, the debugging instruction received, automatic commissioning device or
Manufacturing parameter is adjusted, so as to reach the product produced and met the requirements of the customers.Further, existing when device fails
The fault handling information that the operating personnel of field can also be transmitted by the second processor, quickly copes with failure problems, to
Production efficiency is improved, production cost is effectively reduced.
Embodiment 2：
Referring to FIG. 2, a kind of method of remote monitoring of the present invention, includes the following steps：
S001, real-time data collection information；Specifically, CMOS high definition cameras take pictures in real time to scene, collection site data
Information.More specifically, the data information includes image data information or parameter information.
The data information of acquisition is converted into electric signal by S002；Specifically, the first processor is by the number of acquisition
It is believed that breath is converted to electric signal；
S003 generates corresponding instruction according to the data information received；Specifically, the first processor according to
The data information generates corresponding instruction, the described instruction of generation is sent to the external equipment of produced on-site, described
External equipment is acted according to the described instruction, execution that receive are corresponding.
S004, subregion store the data information；Specifically, the first control centre is handled according to the first processor
And the time of the data information is transmitted, subregion stores the data information in batches.
S005 establishes telecommunication connection；Specifically, the first processor passes through wireless network or mobile network and the
Two control centres establish telecommunication connection, and the mobile network is mobile 4g networks.
S006, first processor transmit corresponding information to the second processor；Specifically, the second processor root
Corresponding instruction is generated according to the user information received and is sent to the first processor, and the first processor is according to reception
Described instruction, the corresponding described information of feedback to the second processor arrived.
S007, second processor displaying data in real-time information generate corresponding adjust instruction according to data information, and will adjust
Whole instruction is sent to the first processor；Specifically, the second processor receive and real-time display described in first processor
The data information of transmission compares the data information that analysis receives, and according to analysis result is compared, generates corresponding adjustment
Instruction, feeds back to the first processor.
S008, first processor is according to the adjust instruction received, adjust automatically manufacturing parameter；Specifically, described
First processor meets client according to the adjust instruction received, adjust automatically manufacturing parameter so as to reach to produce
It is required that product.
From the above, it can be seen that a kind of method of remote monitoring of the present invention, by real-time collection site data information,
The data information, and the corresponding data information of partitioned storage are individually handled according to acquisition time, then the company for passing through telecommunication
Mode is connect, user can obtain field data information in real time by the second processor, further according to the live number got
It is believed that adjust instruction is sent to the first processor by breath through the second processor, the first processor is according to receiving
The adjust instruction, the information such as adjust automatically production equipment parameter, further, user can also pass through the second processor
The fault message for solving equipment is sent to the first processor；The present invention has remote monitoring, real time inspection working site
Data information, and according to the data information feed back it is corresponding instruction to solve product quality and equipment fault the problems such as work(
Energy.
Embodiment 3：
Referring to FIG. 3, a kind of remote monitoring system of the present invention, including：First control centre 1, and with the control centre 1
The second control centre 2 connected by telecommunication.
Specifically, first control centre 1 includes：First communication module 11, data acquisition module 12, first handle mould
Block 13 and memory module 14, wherein data acquisition module 12 connect with the first processing module 13, is used for real-time collection site
Data information, the data information include image data information or parameter information, the first processing module 13 respectively with it is described
First communication module 11 and the connection of the memory module 14 are believed for handling the data information in real time, and according to the data
Breath generates corresponding instruction and is sent to external equipment, the first communication module 11 be used for by wireless network or mobile network with
Second control centre 2 establishes telecommunication connection, and the memory module 14 is used for according to receiving treated data
The time of information, subregion store the data information.More specifically, the first processing module 13 includes：First processing is single
Member 131 and second processing unit 132, the first processing units 131 and the first communication module 11, the data acquisition module
Block 12 and the connection of the memory module 14, the data information for obtaining the data acquisition module are converted into telecommunications
Number；The second processing unit 132 and the first processing units 131, the first communication module 11 and the memory module
14 connections, the data information received for basis generate corresponding instruction, and described instruction are sent to external equipment,
The external equipment executes corresponding operation according to the described instruction received.
Second control centre 2 of the present embodiment includes：Second communication module 21, Second processing module 22 and display mould
Block 23, the second communication module 21 are connect for establishing telecommunication with the first communication module 11, the second processing
Module 22 is connect with the second communication module 21 and the display module 23, for being transmitted by the second communication module 21
Adjust instruction, debugging instruction to the first processing module 13, the display module 23 is for second processing described in real-time display
The data information that module 22 transmits.Further, the information that user can show according to the display module 23 inputs corresponding adjust
Whole instruction, debugging instruction or equipment fault solution information to the Second processing module 22, the Second processing module 22
By the adjust instruction input by user, debugging instruction and equipment fault solution through the first communication module 11 and described
Second communication module 22 is sent to the second processing unit 132.
Embodiment 4：
Referring to FIG. 4, a kind of remote monitoring system of the present invention, including：First control centre 1, and with the control centre 1
The second control centre 2 connected by telecommunication.
Specifically, first control centre 1 includes：First communication module 11, data acquisition module 12, first handle mould
Block 13 and memory module 14, wherein data acquisition module 12 connect with the first processing module 13, is used for real-time collection site
Data information, the data information include image data information or parameter information, the first processing module 13 respectively with it is described
First communication module 11 and the connection of the memory module 14 are believed for handling the data information in real time, and according to the data
Breath generates corresponding instruction and is sent to external equipment, the first communication module 11 be used for by wireless network or mobile network with
Second control centre 2 establishes telecommunication connection, and the memory module 14 is used for according to receiving treated data
The time of information, subregion store the data information.More specifically, the first processing module 13 includes：First processing is single
Member 131 and second processing unit 132, the first processing units 131 and the first communication module 11, the data acquisition module
Block 12 and the connection of the memory module 14, the data information for obtaining the data acquisition module are converted into telecommunications
Number；The second processing unit 132 and the first processing units 131, the first communication module 11 and the memory module
14 connections, the data information received for basis generate corresponding instruction, and described instruction are sent to external equipment,
The external equipment executes corresponding operation according to the described instruction received.
Second control centre 2 of the present embodiment includes：Second communication module 21, third processing module 24 and display mould
Block 23, the second communication module 21 are connect for establishing telecommunication with the first communication module 11, the third processing
Module 24 connect with the second communication module 21 and the display module 23, is used for according to the first processing module 13 through institute
The data information for stating the transmission of second communication module 21 generates corresponding adjust instruction and by the adjust instruction through described the
Two communication modules 21 and the first communication module 11 are sent to the first processing module 13, and the display module 23 is for real
When show the Second processing module 22 transmit data information.
A kind of remote monitoring system of the present invention, by 12 real-time collection site data information of the data acquisition module,
The first processing module 13 individually handles the data information according to acquisition time, and 14 partitioned storage of the memory module corresponds to
Data information, then by the connection type of telecommunication, user passes through the Second processing module 22 and obtains live number in real time
It is believed that breath, communicates adjust instruction through the Second processing module 22, first further according to the field data information got
Module 11 and second communication module 22 be sent to the first processing module 13, and the first processing module 13 is according to receiving
The adjust instruction, the information such as parameter of adjust automatically production equipment, further, user can also pass through the second processing mould
The fault message for solving equipment is sent to the first processing module 13 by block 22；So that the present invention have remote monitoring,
Real time inspection working site data information, and according to the corresponding instruction of data information feedback to solve product quality and equipment
The function of the problems such as failure.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than the present invention is protected
The limitation of range is protected, although being explained in detail to the present invention with reference to preferred embodiment, those skilled in the art answer
Work as understanding, technical scheme of the present invention can be modified or replaced equivalently, without departing from the reality of technical solution of the present invention
Matter and range.
Claims (1)
1. a kind of method of remote monitoring, which is characterized in that including：
Real-time data collection information；The data information includes image data information or parameter information；
First processor handles the data information in real time, and generates corresponding instruction according to the data information and be sent to outside
Equipment；The data information of acquisition is converted into electric signal, corresponding instruction is generated according to the data information received；
According to receive the time of treated the data information, subregion stores the data information；Establish telecommunication company
It connects；Data information described in second processor real-time display generates corresponding adjust instruction according to the data information, and will be described
Adjust instruction is sent to the first processor；
The instruction that the first processor is sent according to the second processor that receives transmits corresponding information at described second
Manage device；
The second processor real-time display described information, and transmit adjust instruction, debugging instruction to the first processor；
The first processor is according to the adjust instruction, the debugging instruction received, automatic commissioning device or adjustment production ginseng
Number；
The mode of the communication connection includes：Wireless network or mobile network；
Realize the above method remote monitoring system, including the first control centre and connect with first control centre second
Control centre, first control centre include：Data acquisition module is used for real-time collection site data information；
First processing module is connect with the data acquisition module, for handling the data information in real time, and according to the number
It is believed that breath, which generates corresponding instruction, is sent to external equipment；
Memory module, for according to receive the time of treated the data information, subregion stores the data information；
First communication module is connect for establishing telecommunication with second control centre；
Second control centre includes：
Second communication module is connect for establishing telecommunication with the first communication module；
Second processing module, for transmitting adjust instruction, debugging instruction to first processing by the second communication module
Module；Display module, for the data information of Second processing module transmission described in real-time display, second control centre also wraps
It includes：Third processing module, the data information for being transmitted through the second communication module according to the first processing module
It generates corresponding adjust instruction and is sent to the adjust instruction through the second communication module and the first communication module
The first processing module, the first processing module include：First processing units, for obtaining the data acquisition module
The data information be converted into electric signal；
Second processing unit connect with the first communication module, the first processing units and the memory module, is used for root
Corresponding instruction is generated according to the data information that receives, the data information includes image data information or parameter information,
The communication connection mode of telecommunication connection includes：Wireless network or mobile network.
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| CN201510685070.XA CN105172082B (en) | 2015-10-20 | 2015-10-20 | A kind of method and its system of remote monitoring |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105835328B (en) * | 2016-05-06 | 2019-01-22 | 广东科捷龙机器人有限公司 | Injection molding machine intelligence control system based on machine vision |
| EP3564003B1 (en) * | 2016-07-20 | 2021-01-20 | Synventive Molding Solutions, Inc. | Injection molding apparatus for automatic cycle to cycle cavity injection |
| CN107201603A (en) * | 2017-07-06 | 2017-09-26 | 浙江众邦机电科技有限公司 | A kind of sewing machine supervising device and system |
| CN108908883A (en) * | 2018-08-02 | 2018-11-30 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of injection molding machine production line online monitoring system |
| CN111624982A (en) * | 2020-05-27 | 2020-09-04 | 上海华兴数字科技有限公司 | Information display system, information display method and engineering machinery |
| CN112272207A (en) * | 2020-09-21 | 2021-01-26 | 北京电子工程总体研究所 | Test system data processing system and method |
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| EP0990966A2 (en) * | 1998-10-04 | 2000-04-05 | Husky Injection Molding Systems Ltd. | Integrated control platform for injection molding system |
| CN1677294A (en) * | 2004-03-30 | 2005-10-05 | 日精树脂工业株式会社 | Anomaly monitoring system for molding machine |
| JP5421425B2 (en) * | 2012-05-15 | 2014-02-19 | ファナック株式会社 | Remote control system for injection molding machine |
| CN104718059A (en) * | 2012-08-08 | 2015-06-17 | 圣万提注塑工业有限公司 | Flow control apparatus and method |
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| EP0990966A2 (en) * | 1998-10-04 | 2000-04-05 | Husky Injection Molding Systems Ltd. | Integrated control platform for injection molding system |
| CN1677294A (en) * | 2004-03-30 | 2005-10-05 | 日精树脂工业株式会社 | Anomaly monitoring system for molding machine |
| JP5421425B2 (en) * | 2012-05-15 | 2014-02-19 | ファナック株式会社 | Remote control system for injection molding machine |
| CN104718059A (en) * | 2012-08-08 | 2015-06-17 | 圣万提注塑工业有限公司 | Flow control apparatus and method |
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Address after: 523000 office on the second floor of Yungu building, No. 78, Changtang third industrial zone, Dalang Town, Dongguan City, Guangdong Province Patentee after: Dongguan Decheng Vision Technology Co.,Ltd. Address before: 523000 office on the second floor of Yungu building, No. 78, Changtang third industrial zone, Dalang Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN DECHENG ELECTRICAL TECHNOLOGY Co.,Ltd. |
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