CN105170386B - Based on the semi-automatic spray zinc device of heavy caliber steel cylinder pipe faucet of concrete for turning over pipe machine - Google Patents
Based on the semi-automatic spray zinc device of heavy caliber steel cylinder pipe faucet of concrete for turning over pipe machine Download PDFInfo
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- CN105170386B CN105170386B CN201510604099.0A CN201510604099A CN105170386B CN 105170386 B CN105170386 B CN 105170386B CN 201510604099 A CN201510604099 A CN 201510604099A CN 105170386 B CN105170386 B CN 105170386B
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- pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
Abstract
The invention discloses a kind of based on the semi-automatic spray zinc device of heavy caliber steel cylinder pipe faucet of concrete for turning over pipe machine, including turning over pipe machine, spray zinc base, operating platform, electric arc zn spraying machine, air compressor machine, cooling driers and tertiary filter, spray zinc base is made up of channel-section steel, it is fixed on and turns on pipe machine, turn over pipe pusher side face and fix two anti-wheels, submounts fix six high-intensity tires, two of which is driving wheel, drive and rotated by motor, Prestressed concrete cylinder pipe is vertical to be positioned on the anti-wheel for turning over pipe machine, an electric driver after pipe is turned over by pedestal to drive, by Prestressed concrete cylinder pipe away from the base 1m distances for turning over pipe machine, Prestressed concrete cylinder pipe after pipe is turned over to be laid flat on base tire, the rotating speed of Prestressed concrete cylinder pipe realizes variable motion by reduction box controlled motor rotating speed.The characteristics of device, can be achieved on bigbore pipeline with friction speed uniform rotation, so as to control to spray zinc quality.
Description
Technical field
The present invention relates to a kind of based on the semi-automatic spray zinc device of heavy caliber steel cylinder pipe faucet of concrete for turning over pipe machine.
Background technology
At present, Prestressed concrete cylinder pipe (abbreviation PCCP), is a kind of new rigid pressure tubing.It is to carry steel
The strong concrete tube core winding compressor wire of cylinder, spray is with cement mortar protective course, using steel bell and spigot and and steel cylinder
It is welded into one, the fluted O-ring seal of bell and spigot band forms the flexible joint of slidingtype cushion rubber, is steel plate, concrete, high-strength
The composite construction of steel wire and cement mortar different materials composition, with steel and the respective characteristic of concrete.Pre-stress steel cylinder is mixed
Interior external pressure is high, joint tighness is good, shock resistance is strong, convenient and quick construction, antiseptic property are good, maintenance side with bearing for solidifying soil pipe
Just etc. characteristic, of interest by engineering circles, is mainly used in long distance water transfer main line, pressure inverted-siphon, urban water supply engineering, has pressure
Waterline, electric power plant circulating water engineering pipeline, pressure blowdown main etc..It is economical with applied widely compared with conventional tubing
Long lifespan, anti-seismic performance are good, easy for installation, operation expenditure is low, the advantages of substantially water-tight.
But as the concrete component product being embedded in soil environment, in soil environment, if pre-stress steel cylinder
Pipe of concrete does not take the measure of being effectively protected, with the extension of use time, the soil of Prestressed concrete cylinder pipe outer wall
The mortar cover and coagulation in corrosive medium intrusion Prestressed concrete cylinder pipe in environment and in pipe in aqueous medium
Soil layer, reaches steel wire and steel cylinder surface, then with steel cylinder electrochemical corrosion will occur for steel wire, and then can cause steel wire and steel cylinder
Corrosion failure, occur perforation leakage even booster phenomenon, can be caused a hidden trouble to the safe operation of pipe-line system, directly threaten manage
The operational reliability of road system, it can be seen that very necessary using anti-corrosion measure to Prestressed concrete cylinder pipe.
Anti-corrosion measure to Prestressed concrete cylinder pipe bellmouth steel ring and socket steel ring at present, predominantly sprays epoxy drink
Bellmouth steel ring and its exsertion part of socket steel ring after water tank paint, Pipe installing through preservative treatment are all irrigated with cement mortar again
The steel that the high alkalinity environment that sealing, concrete or mortar lifting are supplied to be wrapped in inside PCCP are purified without corroding,
Thus make PCCP that there is good Corrosion Protection.But it is due to that pipe sedimentation may occur in the process of running or other make
Situation about being ruptured into interface perfusion mortar, may result in the epoxy drink that bell and spigot steel loop is on corrosive environment, bell and spigot steel loop
Colliding with occurs in installation process in water tank paint exposes the metallic matrix of script, and pre-stress steel cylinder coagulation is arrived when corrosive medium corrodes
Original coating can not effectively protect Prestressed concrete cylinder pipe when the bellmouth steel loop at native pipe two ends and socket steel ring surface
The bellmouth steel loop and socket steel ring at two ends, corrosion rate are accelerated.Therefore as the junction bellmouth of Prestressed concrete cylinder pipe
The surface protection of steel loop and socket steel ring is particularly important, the operational reliability of this direct threat tube system, so as to influence whole
At the safe operation of pipe-line system, therefore the good surface of bellmouth steel loop and socket steel ring at Prestressed concrete cylinder pipe two ends
Reason is extremely necessary.
But one meter of more than two bigbore Prestressed concrete cylinder pipe bell and spigot preservative treatment, lack setting of matching
It is standby.
The content of the invention
The purpose of the present invention is to overcome above-mentioned the deficiencies in the prior art there is provided a kind of based on the heavy caliber steel cylinder for turning over pipe machine
The semi-automatic spray zinc device of pipe faucet of concrete, the device is simple to operate, and service efficiency is high.
To achieve the above object, the present invention uses following technical proposals:
It is a kind of based on turning over the semi-automatic spray zinc device of heavy caliber steel cylinder pipe faucet of concrete of pipe machine, including turn over pipe machine, spray
Zinc base, operating platform, electric arc zn spraying machine, air compressor machine, cooling driers and tertiary filter, spray zinc base, which is fixed on, to be turned on pipe machine,
Turn over pipe pusher side face and fix and be arranged with three groups of contour tire groups, two ends on two anti-wheels, the base in parallel successively from front to back
Tire group in respectively have a tire be driving wheel, driving wheel by motor drive rotate;Prestressed concrete cylinder pipe
It is vertical to be positioned on the anti-wheel for turning over pipe machine, an electric driver after pipe is turned over by pedestal and driven, by pre-stress steel cylinder coagulation
Soil pipe turns over Prestressed concrete cylinder pipe after pipe and is laid flat on base tire away from the base 1m distances for turning over pipe machine, prestressing force
The rotating speed of cylinder concrete pipe realizes variable motion by reduction box controlled motor rotating speed;
The tire that each group of tire group is arranged by two equidirectionals is constituted, and each tire passes through support frame
It is movably installed on base, the vertex distance between two tires in each group of tire group is less than the steel cylinder coagulation to be sprayed zinc
Summit spacing is equal between each group of two tires in the external diameter of native pipe, and three groups of tire groups;
Electric arc zn spraying machine, air compressor machine, cooling driers and tertiary filter, air compressor machine, cooling driers are provided with beside the base
Dry air is provided with tertiary filter;
The electric arc zn spraying machine, air compressor machine, cooling driers and motor are by controller control.
Operating platform, which is arranged at, turns over pipe machine two ends, and for small-bore Prestressed concrete cylinder pipe, operator directly stands
Control operation platform on the ground;For bigbore Prestressed concrete cylinder pipe, operator needs to stand on the operational platform
Operated.
The base is welded quadra structure by channel-section steel.The structural stability is good, can bear larger pressure
Power, and it is easy to processing and manufacturing.
The diameter of the tire is equal, so ensure that support cylinder concrete pipe is in sustained height, stress is equal
It is even, rotate convenient, spraying is convenient.
The motor is arranged on the outside of tire group, and one is easy for installation and maintenance, and two be to facilitate control.
The base is provided with multiple mounting holes matched with support frame as described above.Can setting according to different caliber pipes
Meter requires that tire spacing is adjustable, realizes pipeline with friction speed uniform rotation, so as to control to spray zinc quality.
The present invention aims at the outer anti-corrosion of Prestressed concrete cylinder pipe of the bore more than one meter two and made.The device is by turning over pipe
The compositions such as machine, spray zinc base, operating platform, electric arc zn spraying machine, air compressor machine, cooling driers, tertiary filter.Zinc base is sprayed by channel-section steel
It is made, is fixed on and turns on pipe machine, turns over pipe pusher side face and fix two anti-wheels, submounts fix six high-intensity tires, wherein two
Individual is driving wheel, drives and is rotated by motor, Prestressed concrete cylinder pipe is vertical to be positioned on the anti-wheel for turning over pipe machine, turns over pipe
After lie on base tire, the rotating speed of pipeline realizes variable motion by reduction box controlled motor rotating speed.It is air compressor machine, cold dry
Machine, tertiary filter provide dry air, and operating personnel is entered with spray zinc machine to the bell and spigot through derusting by sandblasting on the operational platform
The characteristics of row spray zinc processing, device, can be achieved on bigbore pipeline with friction speed uniform rotation, so as to control to spray zinc
Quality.
Brief description of the drawings
Fig. 1 is overlooking the structure diagram of the present invention;
Fig. 2 is main structure diagram of the present invention;
Wherein, 1. pipe machine, 2. bases, 3. tire groups, 4. driving wheels, 5. driven pulleys, 6. motors, 7. support frames, 8. peaces are turned over
Fill hole, 9. operating platforms.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples.
As shown in Figure 1 and Figure 2, based on the semi-automatic spray zinc device of heavy caliber steel cylinder pipe faucet of concrete for turning over pipe machine, including
Pipe machine 1, spray zinc base, operating platform 9, electric arc zn spraying machine, air compressor machine, cooling driers and tertiary filter are turned over, spray zinc base 2 is fixed
On pipe machine 1 is turned over, turn over the side of pipe machine 1 fix be arranged with parallel successively from front to back on two anti-wheels, the base 2 three groups it is contour
Tire group 3, respectively there is a tire to be driving wheel 4 in the tire group 3 at two ends, remaining is driven pulley 5, and driving wheel 4 is by driving
Motor 6, which drives, to be rotated;Prestressed concrete cylinder pipe is vertical to be positioned on the anti-wheel for turning over pipe machine 1, and one after pipe is turned over by pedestal
Individual electric driver driving, by Prestressed concrete cylinder pipe away from the base 1m distances for turning over pipe machine, turns over pre-stress steel cylinder after pipe
Pipe of concrete is laid flat on base tire, and the rotating speed of Prestressed concrete cylinder pipe is realized by reduction box controlled motor rotating speed
Variable motion;
The tire that each group of tire group 3 is arranged by two equidirectionals is constituted, and each tire is lived by support frame 7
Dynamic to be installed on base 2, the vertex distance between two tires in each group of tire group is less than the steel cylinder coagulation to be sprayed zinc
Summit spacing is equal between each group of two tires in the external diameter of native pipe, and three groups of tire groups;
The side of base 2 is provided with electric arc zn spraying machine, air compressor machine, cooling driers and tertiary filter, air compressor machine, cooling driers and three
Level filter provides dry air;
Electric arc zn spraying machine, air compressor machine, cooling driers and motor are by controller control.
Operating platform 9, which is arranged at, turns over the two ends of pipe machine 1, and for small-bore Prestressed concrete cylinder pipe, operator is direct
Stand control operation platform 9 on the ground;For bigbore Prestressed concrete cylinder pipe, operator needs to stand in operating platform
Operated on 9.
Base 2 is welded quadra structure by channel-section steel.The structural stability is good, can bear larger pressure,
And it is easy to processing and manufacturing.
The diameter of tire is equal, so ensure that support cylinder concrete pipe is in sustained height, uniform force turns
Dynamic convenient, spraying is convenient.
Motor 6 is arranged on the outside of tire group, and one is easy for installation and maintenance, and two be to facilitate control.
Base 2 is provided with multiple mounting holes 8 matched with support frame as described above.Can be according to the designs of different caliber pipes
It is required that, tire spacing is adjustable, realizes pipeline with friction speed uniform rotation, so as to control to spray zinc quality.
The present invention aims at the outer anti-corrosion of Prestressed concrete cylinder pipe of the bore more than one meter two and made.The device is by turning over pipe
The compositions such as machine, spray zinc base, operating platform, electric arc zn spraying machine, air compressor machine, cooling driers, tertiary filter.Zinc base is sprayed by channel-section steel
It is made, is fixed on and turns on pipe machine, turns over pipe pusher side face and fix two anti-wheels, submounts fix six high-intensity tires, wherein two
Individual is driving wheel, drives and is rotated by motor, Prestressed concrete cylinder pipe is vertical to be positioned on the anti-wheel for turning over pipe machine, turns over pipe
After lie on base tire, the rotating speed of pipeline realizes variable motion by reduction box controlled motor rotating speed.It is air compressor machine, cold dry
Machine, tertiary filter provide dry air, and operating personnel is entered with spray zinc machine to the bell and spigot through derusting by sandblasting on the operational platform
The characteristics of row spray zinc processing, device, can be achieved on bigbore pipeline with friction speed uniform rotation, so as to control to spray zinc
Quality.
Although above-mentioned the embodiment of the present invention is described with reference to accompanying drawing, not to present invention protection model
The limitation enclosed, one of ordinary skill in the art should be understood that on the basis of technical scheme those skilled in the art are not
Need to pay various modifications or deform still within protection scope of the present invention that creative work can make.
Claims (4)
1. it is a kind of based on the semi-automatic spray zinc device of heavy caliber steel cylinder pipe faucet of concrete for turning over pipe machine, it is characterized in that, including turn over
Pipe machine, spray zinc base, operating platform, electric arc zn spraying machine, air compressor machine, cooling driers and tertiary filter, spray zinc base, which is fixed on, to be turned over
On pipe machine, turn over pipe pusher side face and fix two anti-wheels, the base is welded quadra structure by channel-section steel, on the base
Being arranged with parallel successively from front to back in three groups of contour tire groups, the tire group at two ends respectively has a tire to be driving wheel,
Driving wheel is driven by motor and rotated;Prestressed concrete cylinder pipe is vertical to be positioned on the anti-wheel for turning over pipe machine, passes through pedestal
The driving of an electric driver after pipe is turned over, by Prestressed concrete cylinder pipe away from the base 1m distances for turning over pipe machine, is turned over after pipe
Prestressed concrete cylinder pipe is laid flat on base tire, and the rotating speed of Prestressed concrete cylinder pipe controls electricity by reduction box
Machine rotating speed realizes variable motion;
The tire that each group of tire group is arranged by two equidirectionals is constituted, and each tire passes through support frame activity
It is installed on base, the vertex distance between two tires in each group of tire group is less than the cylinder concrete pipe to be sprayed zinc
External diameter, and summit spacing is equal between each group of two tires in three groups of tire groups;
Electric arc zn spraying machine, air compressor machine, cooling driers and tertiary filter, air compressor machine, cooling driers and three are provided with beside the base
Level filter provides dry air;
The electric arc zn spraying machine, air compressor machine, cooling driers and motor are by controller control;
The operating platform, which is arranged at, turns over pipe machine two ends, and for small-bore Prestressed concrete cylinder pipe, operator directly stands
Control operation platform on the ground;For bigbore Prestressed concrete cylinder pipe, operator needs to stand on the operational platform
Operated.
2. as claimed in claim 1 based on the semi-automatic spray zinc device of heavy caliber steel cylinder pipe faucet of concrete for turning over pipe machine, its
It is characterized in that the diameter of the tire is equal.
3. as claimed in claim 1 based on the semi-automatic spray zinc device of heavy caliber steel cylinder pipe faucet of concrete for turning over pipe machine, its
It is characterized in that the motor is arranged on the outside of tire group.
4. as claimed in claim 1 based on the semi-automatic spray zinc device of heavy caliber steel cylinder pipe faucet of concrete for turning over pipe machine, its
It is characterized in that the base is provided with multiple mounting holes matched with support frame as described above.
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CN201510604099.0A CN105170386B (en) | 2015-09-22 | 2015-09-22 | Based on the semi-automatic spray zinc device of heavy caliber steel cylinder pipe faucet of concrete for turning over pipe machine |
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CN201510604099.0A CN105170386B (en) | 2015-09-22 | 2015-09-22 | Based on the semi-automatic spray zinc device of heavy caliber steel cylinder pipe faucet of concrete for turning over pipe machine |
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CN105170386A CN105170386A (en) | 2015-12-23 |
CN105170386B true CN105170386B (en) | 2017-09-15 |
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Citations (5)
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CN101353797A (en) * | 2008-09-11 | 2009-01-28 | 上海润馨化学工程技术发展有限公司 | High-power arc spraying zinc aluminum pseudo-alloy protecting film and spraying method thereof |
CN203598981U (en) * | 2013-11-22 | 2014-05-21 | 浙江巨龙管业股份有限公司 | Automatic jetting device for anticorrosive materials on prestressed steel barrel concrete pipe protective layer |
CN204019289U (en) * | 2014-07-18 | 2014-12-17 | 河北建设集团千秋管业有限公司 | A kind of Prestressed concrete cylinder pipe hold/socket ring automatic sander |
CN104227541A (en) * | 2014-09-11 | 2014-12-24 | 江苏江扬建材机械有限公司 | PCCP (prestressed concrete cylinder pipe) grinder |
CN204933830U (en) * | 2015-09-22 | 2016-01-06 | 山东龙泉管道工程股份有限公司 | Based on the heavy caliber steel cylinder pipe faucet of concrete semi-automatic spray zinc device of inversion tube machine |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5549168A (en) * | 1978-10-02 | 1980-04-09 | Kazuyuki Kawada | Rotating device for coating and finishing by rotation and finishing method |
JPH04358558A (en) * | 1991-06-04 | 1992-12-11 | Kubota Corp | Apparatus for coating pipes |
-
2015
- 2015-09-22 CN CN201510604099.0A patent/CN105170386B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101353797A (en) * | 2008-09-11 | 2009-01-28 | 上海润馨化学工程技术发展有限公司 | High-power arc spraying zinc aluminum pseudo-alloy protecting film and spraying method thereof |
CN203598981U (en) * | 2013-11-22 | 2014-05-21 | 浙江巨龙管业股份有限公司 | Automatic jetting device for anticorrosive materials on prestressed steel barrel concrete pipe protective layer |
CN204019289U (en) * | 2014-07-18 | 2014-12-17 | 河北建设集团千秋管业有限公司 | A kind of Prestressed concrete cylinder pipe hold/socket ring automatic sander |
CN104227541A (en) * | 2014-09-11 | 2014-12-24 | 江苏江扬建材机械有限公司 | PCCP (prestressed concrete cylinder pipe) grinder |
CN204933830U (en) * | 2015-09-22 | 2016-01-06 | 山东龙泉管道工程股份有限公司 | Based on the heavy caliber steel cylinder pipe faucet of concrete semi-automatic spray zinc device of inversion tube machine |
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