CN105169790B - Full-automatic filter free of discontinuities - Google Patents

Full-automatic filter free of discontinuities Download PDF

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Publication number
CN105169790B
CN105169790B CN201510545023.5A CN201510545023A CN105169790B CN 105169790 B CN105169790 B CN 105169790B CN 201510545023 A CN201510545023 A CN 201510545023A CN 105169790 B CN105169790 B CN 105169790B
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China
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strainer
fixedly installed
slurry
vacuum chamber
filter
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CN105169790A (en
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杨永富
李根东
苏德建
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Jiangsu Fangshiyuanlue Technology Consulting Co ltd
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Individual
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Abstract

The invention discloses a kind of full-automatic filter free of discontinuities, including frame, vacuum chamber is fixedly installed in the frame, the vacuum chamber be provided at both ends with drive roll and be oriented to driven voller, the top of the vacuum chamber is fixedly installed filter plate, the filter plate upper horizontal is provided with strainer, and the strainer is set in drive roll and is oriented on driven voller, and is fixedly installed slurry dispenser above strainer.The present invention can realize the continuous filtering of slurry upon actuation.

Description

Full-automatic filter free of discontinuities
Technical field
The present invention relates to filter technical field, a kind of full-automatic filter free of discontinuities is related in particular to.
Background technology
Vacuum band-type filter machine be one kind using filter cloth or filter screen as medium, make slurry horizontally disposed in filter medium it On, make full use of slurry gravity and pull of vacuum to realize separation of solid and liquid.Because it has simple in construction, cheap, filtering effect Rate is high and may filter that the material under a variety of concentration conditions and has the very big market share always, and is widely used in each of industrial or agricultural Individual field, therefore, the development of vacuum band-type filter machine are also increasingly taken seriously.Therefore, China Patent No. " 200620102057.3 " disclosed a kind of vacuum belt type filter and dehydration machine on May 2nd, 2007, and its technical scheme is by strainer It is close to above the rubber strip with wave groove, is equipped with above strainer below stoste distributor, the rubber strip with wave groove equipped with filter Band support system, the compressed air cavity that strainer support system is provided with compressed air through hole by vacuum cavity and upper end is constituted, and two Individual compressed air cavity is located at the both sides of vacuum cavity respectively;It is empty that compressed air inlet connects compression through valve and compressed air inlet Air cavity, steam-water separation tank connects vacuum cavity through another valve, vaccum suction tube and vacuum suction mouth, the rubber strip with wave groove The rubber block of both sides and vacuum cavity groove after water-stop by collectively forming vacuum chamber below, the rubber strip with wave groove With strainer by one end buncher disk roller drive together with move, the rubber strip with wave groove is reverse by the rubber strip of the other end Wheel is returned, and strainer extrudes disk roller by the filter cake being meshed with rubber strip reversing wheel and accesses filter cake after filter cake income case, strainer Returned after strainer purging system cleaning through side after strainer strainer, top is equipped with automatic filter at the filtered solid outlet of strainer Cake thickness monitoring system.
But using the patent as the prior art of representative, in actual application, however it remains following defect:First, filter Band is close to above the rubber strip with wave groove, and filter cloth movement, the rubber strip with wave groove are driven by the rubber strip with wave groove Complicated, system is huge, and manufacturing cost is high.2nd, in the technology, compressed gas is removing solid with vacuum conversion release movement When, of short duration stopping is needed, running runs to be intermittent, and vacuum repeatedly starts, and not only easily influences component wear and yield, also Cause moment electrical loss very high.3rd, the compression roller set is that suction filtration is not good to cause moisture higher, and needs because Front-end Design is not enough To remove remnants again by extruding and can be only achieved effect, such as filtrate is trickle or liquid of simply muddy even dope can not Use the technology.4th, the technology is only suitable for that filtering grain is thick, impurity content is big, strength of fluid is high and without the liquid of crystal grain, is applicable model Enclose narrow, because relatively thick band corner angle of crystal grain or with strip, as stone is relatively thin, out-of-flatness occurs, causes vacuum leak, Gu Body runs dilute;And the problem of suction is not enough is there is as stone is thicker, it still can run dilute, cause water content in crystal too high, produce Product can not be dehydrated completely.5th, the filter cake thickness monitoring system set be for front end cloth system it is undesirable, therefore not have on source There is the problem of elimination thickness differs and set.6th, end compression roller is higher and set because aspirating not good enough and moisture, if The solid being filtered out is not impurity but product, then crystal product will be crushed, and product meets with heavy damage, it is impossible to sell.
The content of the invention
It is an object of the invention to solve the above-mentioned problems in the prior art, there is provided a kind of full-automatic filtering free of discontinuities Machine, the present invention can realize the continuous filtering of slurry upon actuation.
To achieve the above object, the technical solution adopted by the present invention is as follows:
A kind of full-automatic filter free of discontinuities, it is characterised in that:Including frame, vacuum is fixedly installed in the frame Room, the drive roll that is provided at both ends with of the vacuum chamber is fixedly installed filter plate with driven voller, the top of the vacuum chamber is oriented to, institute State filter plate upper horizontal and be provided with strainer, the strainer is set in drive roll and is oriented on driven voller, and fixation is set above strainer It is equipped with slurry dispenser.
Extension forms baffle plate straight up for the two side of the vacuum chamber, and arc is provided between the baffle plate and filter plate Bed course, the both sides of the strainer are located above arc bed course.
The slurry dispenser, which includes being fixedly installed on the sub-feed tube and overflow launder above strainer, the sub-feed tube, to be set There are charging aperture and multiple discharging openings below charging aperture, the overflow launder is correspondingly arranged at below discharging opening.
The slurry dispenser also includes balancing disk, and the balancing disk, which is tilted, to be fixed on below the return side of overflow launder, its Gradient is 45 degree.
Case is fixedly installed above the strainer, the balancing disk, sub-feed tube and overflow launder are each attached in case.
The strainer inclined upward is provided with the refining plate for balanced slurry, between having between the refining plate and strainer Gap.
The bottom of the vacuum chamber is connected with vacuum fluid reservoir and negative pressure pump, the vacuum fluid reservoir in turn by negative tube It is fixed on by support apart from the aerial of more than 7 meters of ground, liquid level sensor is provided with the tank skin of the vacuum fluid reservoir With lower liquid level sensor, the bottom of the vacuum fluid reservoir, which is provided with barometric pipe, the barometric pipe, is provided with magnetic valve, upper liquid Level sensor coordinates with lower liquid level sensor opens and closes magnetic valve.
The strainer includes feed end and discharge end, and the slurry dispenser is arranged on above feed end, the discharge end It is provided with material scraping plate.
Strainer dehydration roll and multiple Washing spray nozzles are fixedly installed in the frame, multiple Washing spray nozzles are disposed side by side on filter Band lower section;It is fixedly installed below the strainer in kitchen sink, the kitchen sink and is provided with clear water reserviors and cesspool, the clear water Filter layer, and bottom of the bottom higher than clear water reserviors of cesspool, the Washing spray nozzle and strainer are provided between pond and cesspool Dehydration roll is correspondingly arranged above cesspool, and the water inlet of Washing spray nozzle is located in clear water reserviors.
The regulating roller for adjusting strainer rate of tension is fixedly installed in the frame.
The drive roll is fixed in frame by regulating bolt, and the clutch end of drive roll and variable-frequency motor connects Connect.
Using the advantage of the invention is that:
First, the vacuum chamber in the present invention is fixed in frame, and vacuum chamber will not be moved in whole filter process, with strainer Cooperation can just realize the continuous filtering of slurry upon actuation, i.e., need not shut down just can continuously filter, also simultaneously Unattended filtering can be truly realized, has the advantages that to stablize safety and cost of labor is low.Strainer can be risen by filter plate Supporting role, both prevented strainer from being deformed by vacuum suction, ensured the filter effect of slurry on strainer again.In addition, and prior art Compare, the present invention also have small volume, take up an area less, simple in construction, maintenance cost is few and low power consumption and other advantages.
2nd, in the present invention, the baffle plate for extending formation straight up by vacuum chamber two side can avoid slurry outflow pair The influence of external environment, advantageously ensures that the stability of slurry pipeline transport.And can not only omit the both sides of strainer by arc bed course Higher than the region between strainer both sides, the compactness of strainer and arc layer contacts is also enhanced, and then improve the close of vacuum chamber Effect is closed, is conducive to strengthening filter effect of the vacuum chamber to slurry.
3rd, in the present invention, slurry overflow launder can be more uniformly distributed in by multiple discharging openings on sub-feed tube In, and by overflow launder then can equably will material will be delivered on strainer, not only avoid in raw material or waste material filtering in occur , film, cigarette end, melon shell etc. result in blockage, also avoid influenceing filter effect because differing the thickness of slurry.
4th, in the present invention, it is 45 degree of balancing disk to set gradient, can not only guide slurry smoothly overflow to strainer On, additionally it is possible to the slurry gone out again to overflow channel carries out equilibrium, is conducive to further improving filter effect.
5th, in the present invention, setting case to reduce outside environmental elements influences the steady balanced sub-material of slurry dispenser, It is favorably improved filter effect.
6th, in the present invention, slurry enters after strainer, and because of temperature or concentration, to be likely to occur slurry partially thick or partially thin, and passes through Refining plate can then shakeout the slurry on strainer, it is ensured that uniformity of the slurry on strainer more preferably, further improves the mistake of slurry Filter effect.
7th, in the present invention, vacuum fluid reservoir is fixed on apart from the aerial of more than 7 meters of ground, can overcome negative pressure generation Suction holds filtrate and tapping is not flowed, and pumping does not go out, and causes tank body deformation and acutely spring and the superpower loss of pump.And lead to Cross liquid level sensor and coordinate keying magnetic valve with lower liquid level sensor, then can be automatically continuously continuous while suction filtration is run Discharge filtrate, discharge opeing will not be shut down because vacuum fluid reservoir is full, realize free automatic, be conducive to improving filter efficiency.
8th, in the present invention, the filtrate on strainer can be effectively removed by material scraping plate, is that the circulating filtration of strainer is provided with Try hard to keep barrier.
9th, in the present invention, by the cooperation of strainer dehydration roll and multiple Washing spray nozzles, strainer can be made before carrying slurry Keep clean and unobstructed, it is to avoid washings influence slurry depth.And by the filter layer of cesspool washing can not only be avoided to spray Mouth is blocked, additionally it is possible to recycle wash water, is conducive to saving the energy.
Tenth, in the present invention, be conducive to adjusting the elasticity of strainer by regulating roller, prevent the suction that vacuum chamber is produced from making master Dynamic roller skid, it is ensured that optimal filtering operational effect.
11, in the present invention, drive roll is fixed in frame by regulating bolt, and the structure can be adjusted according to filtration types The elasticity of strainer is saved, it is applied to filtering all kinds slurry or feed liquid.Regulation master in real time is conducive to by variable-frequency motor The rotating speed of dynamic roller, and then the rate of filtration of strainer is adjusted indirectly, finally ensure the filtrate water content control after filtering in preferable shape State.
12, driven voller is oriented in the present invention can stablize strainer trend, and regulating roller adjustable-angle corrects strainer not sideslip, Unattended stability is ensure that, just continuously can normally be run without being reconfigured at professional deviation correcting device.
Brief description of the drawings
Fig. 1 is main structure diagram of the invention;
Fig. 2 is overlooking the structure diagram of the invention;
Fig. 3 is left view structural representation of the invention;
Fig. 4 is the structural representation of slurry dispenser in the present invention;
Marked in figure:1st, frame, 2, vacuum chamber, 3, drive roll, 4, be oriented to driven voller, 5, filter plate, 6, strainer, 7, gear Plate, 8, arc bed course, 9, slurry dispenser, 10, overflow launder, 11, sub-feed tube, 12, case, 13, refining plate, 14, vacuum liquid storage Tank, 15, negative pressure pump, 16, upper liquid level sensor, 17, lower liquid level sensor, 18, barometric pipe, 19, magnetic valve, 20, material scraping plate, 21st, strainer dehydration roll, 22, Washing spray nozzle, 23, kitchen sink, 24, clear water reserviors, 25, cesspool, 26, filter layer, 27, regulating roller, 28th, variable-frequency motor, 29, balancing disk.
Embodiment
Embodiment 1
Vacuum chamber 2 is fixedly installed in a kind of full-automatic filter free of discontinuities, including frame 1, the frame 1, it is described true Empty room 2 be rectangular parallelepiped structure, the vacuum chamber 2 be provided at both ends with drive roll 3 and be oriented to driven voller 4, the vacuum chamber 2 it is upper Portion is fixedly installed filter plate 5, and the upper horizontal of filter plate 5 is provided with strainer 6, the strainer 6 be set in drive roll 3 and be oriented to from On dynamic roller 4, the strainer 6 includes being fixedly installed slurry dispenser 9 above feed end and discharge end, the feed end of strainer 6, filters 6 discharge end is provided with material scraping plate 20.
In the present embodiment, extension forms baffle plate 7, the baffle plate 7 and filter plate straight up for the two side of the vacuum chamber 2 Arc bed course 8 is provided between 5, the top of arc bed course 8 is close in the both sides of the strainer 6, for increasing strainer 6 and vacuum chamber The compactness of 2 boundaries connection, and then improve absorption affinity of the vacuum chamber 2 to strainer 6.Wherein, arc bed course 8 is preferably by rubber system Into.
In the present embodiment, the inclined upward of strainer 6 is provided with the refining plate 13 for balanced slurry, the refining plate 13 There is gap between strainer 6, wherein, the two ends of the refining plate 13 are fixed on the baffle plate 7 on the two side of vacuum chamber 2, refining The angle of inclination of plate 13 and the gap between strainer 6 are determined according to the species of slurry.
In the present embodiment, strainer dehydration roll 21 and multiple Washing spray nozzles 22, multiple washings are fixedly installed in the frame 1 Nozzle 22, which is disposed side by side on the lower section of strainer 6, to be used to be rinsed strainer 6, and strainer dehydration roll 21, which is arranged on the lower section of strainer 6, to be used for Strainer 6 after washing is dehydrated;The lower section of strainer 6, which is fixedly installed in kitchen sink 23, the kitchen sink 23, is provided with clear water Pond 24 and cesspool 25, filter layer 26 is provided between the clear water reserviors 24 and cesspool 25, and the bottom of cesspool 25 is higher than The bottom of clear water reserviors 24, the Washing spray nozzle 22 and strainer dehydration roll 21 are correspondingly arranged at the top of cesspool 25, and washing spray The water inlet of mouth 22 is located in clear water reserviors 24.Wherein, Washing spray nozzle 22 coordinates with water pump realizes that strainer 6 is rinsed.During work, clear water Clear water in pond 24 is delivered to Washing spray nozzle 22 through water pump to be used to rinse strainer 6, and the filtrate after flushing is corresponding with washings to be fallen into Cesspool 25, is recycled after then being filtered again through filter layer 26 into clear water reserviors 24.
In the present embodiment, the regulating roller 27 for adjusting the rate of tension of strainer 6 is fixedly installed in the frame 1.
In the present embodiment, the drive roll 3 is fixed in frame 1 by regulating bolt, can be finely tuned by regulating bolt Position of the drive roll 3 in frame 1;Further, variable-frequency motor 28, the drive roll 3 are further fixedly arranged in the frame 1 It is connected with the clutch end of variable-frequency motor 28, variable-frequency motor 28 drives strainer 6 to rotate by drive roll 3 and guiding driven voller 4.
In the present embodiment, different according to filtering slurry species, the species of strainer 6 is also different, for example strainer 6 can for filter cloth or Wire netting etc..
Embodiment 2
Vacuum chamber 2 is fixedly installed in a kind of full-automatic filter free of discontinuities, including frame 1, the frame 1, it is described true Empty room 2 be provided at both ends with drive roll 3 and be oriented to driven voller 4, the top of the vacuum chamber 2 is fixedly installed filter plate 5, the filter The upper horizontal of plate 5 is provided with strainer 6, and the strainer 6 is set in drive roll 3 and is oriented on driven voller 4, and the top of strainer 6 is fixed It is provided with slurry dispenser 9.The slurry dispenser 9 includes sub-feed tube 11, the and of overflow launder 10 for being fixedly installed on the top of strainer 6 Charging aperture and multiple discharging openings below charging aperture, the overflow launder 10 are provided with balancing disk 29, the sub-feed tube 11 It is correspondingly arranged at below discharging opening;The overflow launder 10 is preferably v-shaped structure, and V-arrangement overflow launder 10 includes return side and affixed side, Affixed side is higher than return side, and slurry is from overflow at highly relatively low return side.In order to further improve the harmony of slurry distribution, The balancing disk 29 that gradient is 45 degree is further fixed on below the return side of the overflow launder 10.Further, the slurry distribution Device 9 also includes being fixedly installed on the case 12 above strainer, and the balancing disk 29, sub-feed tube 11 and overflow launder 10 are respectively positioned on case In 12, and the affixed side of overflow launder 10 is weldingly fixed on case.
In the present embodiment, slurry can be both delivered in the sub-feed tube 11 of slurry dispenser 9 by pump, can also pass through eminence Slurry tank is by Valve controlling by the sub-feed tube 11 of slurry pipeline transport to slurry dispenser 9.
Embodiment 3
Vacuum chamber 2 is fixedly installed in a kind of full-automatic filter free of discontinuities, including frame 1, the frame 1, it is described true Empty room 2 be provided at both ends with drive roll 3 and be oriented to driven voller 4, the bottom of the vacuum chamber 2 is connected with turn very by negative tube Empty fluid reservoir 14 and negative pressure pump 15, the vacuum fluid reservoir 14 are fixed on apart from the aerial of more than 7 meters of ground by support, described Liquid level sensor 16 and lower liquid level sensor 17, the bottom of the vacuum fluid reservoir 14 are provided with the tank skin of vacuum fluid reservoir 14 Portion is provided with the barometric pipe 18 for excluding filtrate in vacuum fluid reservoir 14, the barometric pipe 18 and is provided with magnetic valve 19, on Liquid level sensor 16 coordinates with lower liquid level sensor 17 opens and closes magnetic valve 19;The top of the vacuum chamber 2 is fixedly installed filter plate 5, the upper horizontal of filter plate 5 is provided with strainer 6, and the strainer 6 is set in drive roll 3 and is oriented on driven voller 4, and strainer 6 Top is fixedly installed slurry dispenser 9.
In the present embodiment, the barometric pipe 18 by a diameter of more than 50mm, thickness be not less than 0.3cm and length be 6cm with On steel pipe be made, the suction that negative pressure can be overcome to produce holds filtrate and the problem of not going out with pumping is not flowed in tapping.Air Leg 18 can be realized does not stop continuous service always, will not shut down discharge opeing because of the hydroful of vacuum fluid reservoir 14, can be in filtering operation Liquid is automatically continuously constantly discharged simultaneously.
The present invention operation principle be:
First, the material in slurry tank will be delivered in sub-feed tube 11 by pump or valve, the slurry in sub-feed tube 11 passes through Discharging opening enters overflow launder 10, the slurry gone out from the return side overflow of overflow launder 10 again by balancing disk it is balanced after smoothly overflow to On strainer 6.
2nd, variable-frequency motor 28 is started, variable-frequency motor 28 drives strainer 6 to rotate by drive roll 3 and guiding driven voller 4, can The velocity of rotation of drive roll 3 is adjusted according to the species of slurry, and then ensures the filter effect of slurry.
3rd, start negative pressure pump 15, negative pressure pump 15 rotates at a high speed, vacuum fluid reservoir 14 and the formation vacuum of vacuum chamber 2 made successively, The liquid of slurry on strainer 6 is sucked vacuum chamber 2 by the suction of generation, and the filtrate for being inhaled into vacuum chamber 2 is entered by negative tube again In vacuum fluid reservoir 14, and the filtrate that filtrate is sucked away on strainer 6 continues to discharging end motion, until being struck off by material scraping plate 20.
4th, start Washing spray nozzle 22 to be rinsed strainer 6, remove the filtrate on strainer 6, strainer 6 after flushing again by Strainer dehydration roll 21 is dehydrated, it is ensured that washings are not brought in slurry, in order to avoid influence pulp density.And the filtrate after rinsing It is corresponding with washings to fall into cesspool 25, recycled after then being filtered again through filter layer 26 into clear water reserviors 24.
5th, when the test position set by the filtrate in vacuum fluid reservoir 14 reaches upper liquid level sensor 16, upper liquid level Sensor 16 notifies magnetic valve 19 to open, and the filtrate in vacuum fluid reservoir 14 is discharged by barometric pipe 18, when vacuum fluid reservoir 14 In filtrate when reaching the test position set by lower liquid level sensor 17, lower liquid level sensor 17 notifies magnetic valve 19 to close, Stop discharge opeing.

Claims (1)

1. a kind of full-automatic filter free of discontinuities, it is characterised in that:Including frame(1), the frame(1)On be fixedly installed it is true Empty room(2), the vacuum chamber(2)Be provided at both ends with drive roll(3)With guiding driven voller(4), the vacuum chamber(2)Top It is fixedly installed filter plate(5), the filter plate(5)Upper horizontal is provided with strainer(6), the strainer(6)It is set in drive roll(3) With guiding driven voller(4)On, and strainer(6)Top is fixedly installed slurry dispenser(9);
The slurry dispenser(9)Including being fixedly installed on strainer(6)The sub-feed tube of top(11)And overflow launder(10), described point Expects pipe(11)On be provided with charging aperture and multiple discharging openings below charging aperture, the overflow launder(10)It is correspondingly arranged at out Below material mouth;
The slurry dispenser(9)Also include balancing disk(29), the balancing disk(29)Inclination is fixed on overflow launder(10)Overflow Side-lower is flowed, its gradient is 45 degree;
The vacuum chamber(2)Two side straight up extension form baffle plate(7), the baffle plate(7)With filter plate(5)Between set It is equipped with arc bed course(8), the strainer(6)Both sides be located at arc bed course(8)Top;
The strainer(6)Top is fixedly installed case(12), the balancing disk(29), sub-feed tube(11)And overflow launder(10) It is fixed on case(12)It is interior;
The strainer(6)Inclined upward is provided with the refining plate for balanced slurry(13), the refining plate(13)With strainer(6) Between have gap;
The vacuum chamber(2)Bottom vacuum fluid reservoir is connected with turn by negative tube(14)And negative pressure pump(15), it is described true Empty fluid reservoir(14)Aerial, the vacuum fluid reservoir apart from more than 7 meters of ground is fixed on by support(14)Tank skin on set It is equipped with liquid level sensor(16)With lower liquid level sensor(17), the vacuum fluid reservoir(14)Bottom be provided with barometric pipe (18), the barometric pipe(18)On be provided with magnetic valve(19), upper liquid level sensor(16)With lower liquid level sensor(17)Coordinate Open and close magnetic valve(19);
The strainer(6)Including feed end and discharge end, the slurry dispenser(9)It is arranged on above feed end, the discharging End is provided with material scraping plate(20);
The frame(1)On be fixedly installed strainer dehydration roll(21)With multiple Washing spray nozzles(22), multiple Washing spray nozzles(22) It is disposed side by side on strainer(6)Lower section;The strainer(6)Lower section is fixedly installed kitchen sink(23), the kitchen sink(23)Inside set It is equipped with clear water reserviors(24)And cesspool(25), the clear water reserviors(24)And cesspool(25)Between be provided with filter layer(26), and Cesspool(25)Bottom be higher than clear water reserviors(24)Bottom, the Washing spray nozzle(22)With strainer dehydration roll(21)Correspond to and set Put in cesspool(25)Top, and Washing spray nozzle(22)Water inlet be located at clear water reserviors(24)In;
The frame(1)On be fixedly installed for adjusting strainer(6)The regulating roller of rate of tension(27).
CN201510545023.5A 2015-08-31 2015-08-31 Full-automatic filter free of discontinuities Active CN105169790B (en)

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Application Number Priority Date Filing Date Title
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CN107670392B (en) * 2016-12-12 2019-10-18 宝应县有机食品质量监督检验中心 A kind of belt filters pressing separation system that tuningout tensioning is integrated
CN107670376B (en) * 2016-12-12 2019-10-15 福州清河源环保科技有限公司 A kind of filtration system of independent Gravity Separation
CN108543344A (en) * 2018-04-28 2018-09-18 安徽省通源环保科技有限公司 The sludge distribution device of belt filter press
CN109289272B (en) * 2018-10-25 2021-08-03 四川国润和洁环境科技有限公司 Solid recovery unit for waste water treatment
CN109331527A (en) * 2018-12-06 2019-02-15 烟台核信环保设备有限公司 A kind of tower vacuum filter
CN110237591B (en) * 2019-06-28 2021-08-31 广西金秀松源林产有限公司 Rosin filter
CN112246843B (en) * 2020-10-21 2022-05-24 盐城工学院 Integrated device and method for treating waste incineration fly ash
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