Summary of the invention
The object of this invention is to provide and a kind ofly there is outstanding comfortableness and prevent the disposable adsorption object of leakage of body fluids performance, and to have in donning process fully and the lower limb of wearer enclose the excellent performance of contact skin.
A kind of disposable adsorption object provided by the invention, there is the surface material of liquid permeability, the primer of opaque liquid and the absorption between liquid permeability surface material and the primer of opaque liquid the absorbent cores of receiving fluids, a pair flank and be provided with the leakproof edge extended longitudinally in the both lateral sides of disposable adsorption object, it is characterized in that: leakproof edge comprises junction surface, base portion and be connected to base portion and be positioned at the freedom portion of base portion upper end, described leakproof edge engages described surface layer and/or primer formation junction surface at its base portion, be provided with along the flexible 3-10 bar flexible member of absorbing articles longitudinal direction in freedom portion, so that during relaxed state, described freedom portion is rendered as circular at resilient member contracts, oval three-dimensional shape, and described flexible member is arranged on the first half of three-dimensional shape, and many flexible members that leakproof edge freedom portion is arranged are subject to transverse shifting constraint at least partly at its longitudinal zone line.
A kind of disposable adsorption object provided by the invention, described multiple flexible member is bonded between the interior layer segment of leakproof edge and outer section.As preferably, many flexible members of leakproof edge freedom portion can be different along the draw ratio of absorbing articles longitudinal direction, and the draw ratio being positioned at the flexible member of center is preferably greater than the draw ratio being positioned at two-side elastic element.
A kind of disposable adsorption object provided by the invention, being bonded together that inside and outside two-layer (namely in layer segment and outer section) of leakproof edge freedom portion is interrupted in the telescopic direction and the direction vertical with telescopic direction of above-mentioned flexible member forms abutment, above-mentioned flexible member is not to configure by inside and outside two-layer abutment mode, and be fixed at its both ends in inside and outside materials at two layers, above-mentionedly two-layerly be formed with multiple gauffer respectively, the plurality of gauffer extends continuously respectively on many flexible members.Above-mentioned two-layer between abutment be engaged by hot pressing and form abutment, the spacing at abutment is 5-25mm, and the length at each abutment is 1-4mm.
The present invention also comprises a kind of method manufacturing disposable adsorption object, it is characterized in that comprising the following steps: 1) leakproof edge formation process, is bonded on the step of leakproof edge material by multiple flexible member; 2) by the step of the leakproof edge of step 1 and liquid permeability surface layer compound; 3) absorbent cores forming step; 4) absorbent cores is compounded in the step that step 2 forms material layer and opaque liquid primer; 5) transmission of step 4, cross directional stretch technique; 6) step that arcuate leg encloses excess stock is excised; 7) operation of monolithic, FOLD AND PACK is cut into.
According to a kind of method manufacturing disposable adsorption object provided by the invention, as the leakproof edge formation process of preferably described step 1), first in leakproof edge, in layer segment or outer section, arbitrary material is longitudinally interrupted glue spraying, glue spraying position corresponds to the relevant position, longitudinal two ends of disposable adsorption object; Lateral separation under flexible member extended state is arranged between the materials at two layers of leakproof edge, along flexible member third side to folding leakproof edge material, be folded into freedom portion, base portion and junction surface, and flexible member position is the freedom portion of leakproof edge.
According to a kind of method manufacturing disposable adsorption object provided by the invention, as preferably: the operation also comprising the local engagement that the position that do not configure flexible member between layer segment, outer section materials at two layers in the longitudinal zone line to the freedom portion of leakproof edge is interrupted.Local heat pressurization can be carried out by multiple protuberance in the middle of the longitudinal direction of leakproof edge materials at two layers, materials at two layers be carried out hot melt joint, to form the operation at above-mentioned abutment.
According to disposable adsorption object provided by the invention, described leakproof edge is when just relaxed state, described freedom portion is rendered as circular, oval three-dimensional shape at resilient member contracts, when using wearing disposable adsorption object, the three-dimensional shape contact site of leakproof edge can nature, cosily enclose planar with the thigh lower limb of wearer and contact, improve the serviceability of disposable adsorption object.
Detailed description of the invention
Below by way of detailed description of the invention, the invention will be further described.
A kind of disposable adsorption object provided by the invention is strip, around the crotch in use usually needing to be placed on wearer.Disposable adsorption object has an a longitudinal Y and horizontal X, and term " longitudinal direction " refers to an imaginary direction of absorbing articles as used herein, and this direction is consistent with disposable adsorption object length direction; Be laterally orthogonal with longitudinal direction, width or the waistline direction of this direction and disposable adsorption object are consistent.Disposable adsorption object is waist area, crotch region, rear waist area before it longitudinally has, in use front waist area is arranged to towards the abdomen area of user, and downwards towards inguinal region, crotch region is configured to the below of the crotch being substantially located immediately at user simultaneously, and the buttocks towards user is arranged in rear waist area.
A kind of disposable adsorption object 1, has the surface material 2 of liquid permeability, the primer 4 of opaque liquid and the absorption between liquid permeability surface material 2 and the primer 4 of opaque liquid and the absorbent core layer 3 of receiving fluids.The leakproof edge 6 extended longitudinally is provided with in the both lateral sides of disposable adsorption object, a pair flank 5 of horizontal expansion is had respectively in front waist area and rear waist area, the flank 5 of the arbitrary waist area in front waist area and rear waist area is provided with left and right waist paste, this left and right waist paste can with the counterpart being arranged on another waist area the discerptible disposable adsorption object being bonded into pant like.Disposable adsorption object is provided with surface layer, the absorption also absorbent core layer of receiving body fluids, the bottom of opaque liquid of liquid permeability respectively from the liquid permeability surface material of contact wearer skin toward the direction of the primer away from wearer, but is not limited to above three layers.Above-mentioned is only citing, and disposable adsorption object also can comprise liquid-distributing layers, transport layer, retaining layer etc. under liquid permeability surface material.Absorbent core layer is arranged between liquid permeability surface layer and liquid-tight bottom.Liquid permeability surface layer and the liquid-tight bottom outer region outside absorbent core layer by being bonded by heatmeltable binding agent, the juncture of heat bonding or the disposable absorbent article field routine such as ultrasonic bonding engages.
Liquid permeability surface layer 2 is submissive, soft feel and the material that has no stimulation to wearer skin preferably.In addition, surface layer is transparent liquid, and liquid can rapidly through its thickness.The liquid permeability surface layer 2 be applicable to can be made of a variety of materials, and as by spun-bonded non-woven, hydro-entangled non-woven fabric, Through-Air Thermal Bonded Nonwovens, Nonwovens, the degradable nonwoven fabrics such as PLA, PBS are made.In addition, liquid permeability surface layer 2 also can be a kind of porous formed film.This porous formed film is a kind of three-dimensional porous formed film preferably, and the permeable body fluid of this film, without absorbability, can reduce liquid return and avoid rewetting wearer skin.Therefore, the porous formed film surface of body contact keeps dry and comfortable, thus reduces the contamination to health, brings more comfortable sensation to wearer.Porous formed face layer body contact or the surface that exposes can by there is hydrophilic with surfactant process, this contributes to making penetration by liquid surface layer, its transmission speed is faster than the body contact surface transmission speed of non-hydrophilic property, thus decreases body fluid flow and go out surface layer and do not flow into absorbent core layer and the probability absorbed by absorbent core layer.
Liquid-tight bottom 4 is made up of flexible material, this material impenetrable liquid (as menstruation and/or urine etc.), to prevent liquid from may extrude from absorbent core layer 3, otherwise may absorbent core layer be unexpectedly made to absorb and the body fluid kept overflows thus contact and pollute the underwear of wearer.Liquid-tight bottom 4 can by being processed into liquid-tight yarn fabric or non-woven fiber material, and thin polymer film such as polyethylene or polyacrylic thermoplastic film are made, or composite is as ventilated membrane and non-woven fabric compoundedly to form.In addition, this liquid-tight bottom 4 can allow dampness from absorbent core layer effusion (namely breathing freely), also prevents body fluid by liquid-tight bottom 4 simultaneously.
Absorbent core layer 3 is for absorbing and receiving body fluids.Absorbent core layer 3 usually can by any softness, submissive, comfortable, wearer skin had no stimulation and can absorb and retain the material of body fluid in body and makes.Absorbent core layer can be made up of the plurality of liquid absorbing material that disposable adsorption object is general.The example of suitable absorbing material comprises the wood pulp (being commonly referred to short fiber) pulverized, wrinkling cellulose wadding, the cross-linked cellulose fibres of modification, capillary channel fiber (namely there is in fiber of the prior art the fiber of capillary channel), hygroscopic foam, heat bonding airlaid material, moisture absorption sponge, synthetic staple, polymer fiber, high absorption polymer, peat moss floss, or other equivalent material of heat seal, or the combination of above-mentioned material, but be not limited to above-mentioned material.Absorbent core layer can be the structure being clipped above-mentioned hygroscopic material by upper and lower two layers of paper fiber (or bonded fabric), or can be by the structure of the above-mentioned hygroscopic material of paper fibers encapsulation.
The material of leakproof edge is liquid-tight material, can be the water-resistant material that water resistant (hydrophobic) non-weaving cloth, thin-film material or other disposable adsorption object are conventional.These materials are hydrophobic, and body fluid is impermeable, more preferably ventilative and liquid-tight.
The leakproof edge 6 extended longitudinally is provided with in the both lateral sides of disposable adsorption object, leakproof edge 6 comprises junction surface 61, base portion 62 and is connected to base portion 62 and is positioned at the freedom portion 63 of base portion 62 upper end, described leakproof edge 6 engages on described surface layer and/or primer at its base portion 61, be provided with in freedom portion 63 along many flexible flexible members of absorbing articles longitudinal direction, flexible member 60 is generally 3-10 bar.When this disposable adsorption object is at just relaxed state or in using state, described freedom portion 63 is rendered as circular, oval three-dimensional shape under the elastic shrinkage of flexible member 60, and described flexible member 60 is located at the first half of the freedom portion 63 of three-dimensional shape.
As shown in Figure 4, the first half of the three-dimensional shape freedom portion 63 in described leakproof edge 6 comprises interior layer segment 6A and outer section 6B, and described 5 flexible members 60 are bonded between described interior layer segment 6A and outer section 6B respectively.The outer section 6B of leakproof edge, interior layer segment 6A can select hydrophobic nonwoven, thin-film material, in the present embodiment, the outer section 6B of leakproof edge is hydrophobic nonwoven, the interior layer segment 6A of leakproof edge is thin-film material, and the interior layer segment 6A(thin-film material of leakproof edge) only there is three-dimensional shape the first half of the ellipse of leakproof edge freedom portion, the interior layer segment of leakproof edge does not extend to oval three-dimensional shape the latter half and the base portion of leakproof edge, this leakproof edge can ensure the leak preventing effect of three-dimensional shape, can ensure that again leakproof edge has good permeability.As shown in Figure 5, the three-dimensional shape part of the three-dimensional shape freedom portion 63 in described leakproof edge 6 is double-decker, namely three-dimensional shape freedom portion 63 all comprises interior layer segment 6A and outer section 6B, leakproof edge outer section 6B, interior layer segment 6A are hydrophobic nonwoven, described 5 flexible members 60 engage the first half of the three-dimensional shape of freedom portion, and between described interior layer segment 6A and outer section 6B.The outer section of leakproof edge is bonded in the main body of disposable adsorption object, the interior layer segment of leakproof edge can extend to the junction surface of leakproof edge, in a preferred embodiment, the interior layer segment of leakproof edge only extends to a part of region of the base portion of leakproof edge, the interior layer segment of leakproof edge can extend to the region of the 10%-100% of the base portion of leakproof edge, is preferably the region of 10%-90%.
Leakproof edge 6 is at the two ends of the longitudinal direction of longitudinal two ends 630(and disposable adsorption object) freedom portion of leakproof edge can be bonded on surface material by conventional connection means such as glue bond, hot pressing or ultrasound wave.Disposable adsorption object in a relaxed state or in a state of use, leakproof edge is fixed except part except longitudinal two ends 630, and leakproof edge is under the elastic contractile force effect of leakproof edge flexible member, and leakproof edge base portion, freedom portion erect.As shown in Figure 6, leakproof edge freedom portion 63 is under the resilient force of flexible member 60, and presenting cross section is circular, oval three-dimensional shape.
The many flexible members 60 of leakproof edge freedom portion 63 can be identical or different along the draw ratio of absorbing articles longitudinal direction, as preferably, the many flexible members 60 of leakproof edge freedom portion 63 are different along the draw ratio of absorbing articles longitudinal direction, and the draw ratio being positioned at the flexible member of center is preferably greater than the draw ratio being positioned at two-side elastic element.As is seen in figs 7-10, the draw ratio of each flexible member 60 of leakproof edge freedom portion closes and is: 603 > 602,604 > 601,605.
As shown in Figure 7, at the sectional perspective schematic diagram transversely launched of the first half of leakproof edge freedom portion, the elastic shrinkage of flexible member, leakproof edge freedom portion forms fold partial perspective view.Flexible member 60 is arranged in interior layer segment 6A and outer section 6B, flexible member 60 passes through binding agent fixed engagement between internal layer and skin at its two ends 630, at Fig. 7, flexible member 60(601,602,603,604,605 is only shown) at one end 630 be bonded on layer segment 6A and outer section 6B in leakproof edge by conventional engagement means such as PURs.Not not being bonded at least partially between inside and outside two-layer nonwoven in the mid portion of the flexible member at least partially of the flexible member 60 of leakproof edge.Flexible member 60 is except two ends fixed engagement is between inside and outside layer, and the zone line of flexible member 60 is subject to horizontal direction constraint, and the constraint of this horizontal direction can retrain its transverse shifting or displacement, namely adjacent flexible member can not mutual dislocation, tangle.
As shown in Figure 8,5 flexible members (601,602,603,604,605) being arranged on leakproof edge freedom portion in its two ends 630 fixed engagement between interior layer segment, outer section, the mid portion of arbitrary flexible member 60 is bonded between inside and outside materials at two layers discontinuously, and namely the mid portion of flexible member passes through abutment 65 intermittent engagement between the materials at two layers of leakproof edge.The mid portion of flexible member is subject to the constraint at abutment 65, can prevent mid portion transversion malposition or the displacement of flexible member.
As shown in Figure 9,5 flexible members (601,602,603,604,605) being arranged on leakproof edge freedom portion in its two ends fixed engagement between interior layer segment 6A, outer section 6B, the mid portion of the flexible member 63 in central authorities and the flexible member in both sides 61,65 is bonded between inside and outside materials at two layers at least in part, and the mid portion of flexible member 62,64 is not bonded between inside and outside materials at two layers.Namely being bonded at least partly between two-layer nonwoven in the mid portion of a flexible member is only had to form abutment in any two adjacent flexible members.As shown in Figure 9 A, the mid portion of flexible member 61,63,65 is bonded between inside and outside materials at two layers by abutment 65 discontinuously, as shown in Figure 9 B, the mid portion of flexible member 61,63,65 is bonded between inside and outside materials at two layers continuously by continuous print strip of glue (or abutment 65).
As shown in Figure 10,5 flexible members (601,602,603,604,605) being arranged on leakproof edge freedom portion except in its two ends fixed engagement between interior layer segment 6A, outer section 6B, the mid portion of arbitrary flexible member is not all bonded between interior layer segment 6A, outer section 6B.Leakproof edge freedom portion is in longitudinal centre position, interior layer segment 6A, outer section 6B, in the telescopic direction (i.e. the longitudinal direction of disposable adsorption object) of above-mentioned flexible member and being bonded together of the direction vertical with telescopic direction (i.e. the transverse direction of disposable adsorption object) upper interruption, form abutment 65.Abutment 65 be 1-4mm at longitudinal length, each abutment is 5-25mm in the spacing of longitudinal direction.Above-mentioned flexible member 60(601,602,603,604,605) not configured by inside and outside two-layer abutment 65 mode, and be fixed on the material of interior layer segment, outer section at its two ends 630, above-mentionedly two-layerly be formed with multiple gauffer respectively, the plurality of gauffer extends continuously respectively on many flexible members.Abutment in present embodiment can form abutment 65 by hot pressing mode in leakproof edge between layer segment and outer section.
A kind of method manufacturing disposable adsorption object, comprise the following steps: the formation process of (1) leakproof edge, first in leakproof edge, in layer segment or outer section, arbitrary material is longitudinally interrupted glue spraying, glue spraying position corresponds to longitudinal two ends (the i.e. leakproof edge longitudinal direction two ends 630) relevant position of disposable adsorption object; Lateral separation under flexible member extended state is arranged between the materials at two layers of leakproof edge; The operation of the local engagement of being interrupted is carried out at the position that layer segment, outer section materials at two layers do not configure flexible member in longitudinal zone line of leakproof edge freedom portion, along flexible member third side to folding leakproof edge material, be folded into freedom portion, base portion and junction surface, and flexible member position is the freedom portion of leakproof edge.Abutment is not arranged on the position between any two adjacent flexible members, upper and abutment that has elastic component.By multiple protuberance, local heat pressurization is carried out to its duplexer, materials at two layers is carried out hot melt joint, to form the operation at above-mentioned abutment.(2) by the step of the leakproof edge of step 1 and liquid permeability surface layer compound; (3) absorbent core layer forming step; (4) absorbent core layer is compounded in the step that step 2 forms material layer and opaque liquid primer; (5) transmission of step 4, cross directional stretch technique; (6) step that arcuate leg encloses excess stock is excised; (7) operation of monolithic, FOLD AND PACK is cut into.
According to disposable adsorption object provided by the invention, described leakproof edge is when just relaxed state, described freedom portion is rendered as circular, oval three-dimensional shape at resilient member contracts, when using wearing disposable adsorption object, the three-dimensional shape contact site of leakproof edge can nature, cosily enclose planar with the thigh lower limb of wearer and contact, improve the serviceability of disposable adsorption object.Although describe specific embodiments of the invention, scope of the present invention is not limited to above-mentioned specific embodiment, but still falls within the scope of protection of the present invention not departing from the various modification under spirit of the present invention, change and replacement.