CN105160452A - Nodular cast iron pipe production process information tracking method and system implementing the method - Google Patents
Nodular cast iron pipe production process information tracking method and system implementing the method Download PDFInfo
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- CN105160452A CN105160452A CN201510402198.0A CN201510402198A CN105160452A CN 105160452 A CN105160452 A CN 105160452A CN 201510402198 A CN201510402198 A CN 201510402198A CN 105160452 A CN105160452 A CN 105160452A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a nodular cast iron pipe production process information tracking method and a system implementing the method. According to the method, each production area is respectively provided with a computer terminal and a reader-writer, when a nodular cast iron pipe sequentially enters an annealing zone, a zinc spraying area, a hydraulic press zone, a cement lining zone, a cement health preserving zone, a mouthing brushing area and a package delivering area, the reader-writer of each production area is aligned with an RFID electronic label of the nodular cast iron pipe and reads and records information on the RFID electronic label of the nodular cast iron pipe, the recorded information is transmitted to a switch, the information is further transmitted by the switch to a server, information of the nodular cast iron pipe in a server database is automatically updated by the server, the nodular cast iron pipe of the production area is monitored by the computer terminal in the production area, if the nodular cast iron pipe is qualified, the nodular cast iron pipe enters the next production area, if the nodular cast iron pipe is not qualified, the nodular cast iron pipe is removed from the production area to a waste pipe area, and qualified nodular cast iron pipes finally arrive the package delivering area.
Description
Technical field
The invention belongs to metal casting technique field, relate to ductile iron pipe production process information tracking and the system realizing the method.
Background technology
Ductile iron pipe production technology is more complicated, device category is various, major equipment is provided by more than ten equipment suppliers usually, though each single devices is closely linked to by front and back operation, but all each actions of complete independently, have independently PLC and host computer thereof and bitcom separately, form is usually multifarious, different.
There is no in current worldwide that an equipment supplier can provide from annealing furnace district, Pen Xinji district, water pressure engine district, cement lining district, cement health district, the ductile iron pipe production equipment completely such as brush bellmouth district and packaging shipping district, the above overall process online parameters information real-time follow-up containing armamentarium also cannot be provided to be a whole set of computer system of feature simultaneously.
Ductile iron pipe production line will realize the real-time follow-up record of each bulb overall process actual motion position, each single devices original start information, actual production information on a production line very difficult.
At present both at home and abroad the production information of ductile iron pipe follows the tracks of normally that " by batch " carry out, " by criticizing " sets in advance, the setting value of actual production overall process each single devices concrete technology parameter, does not reach the degree of interior " each bulb " the actual production serial number of real-time follow-up production overall process " each batch " and production information.Therefore often there is mixed number event in parameters process, is difficult to prevent through pedestrian's work.
This mode of production cannot meet will have record and trackability to single arm production information, and factory is the actual needs that raising bulb quality will be analyzed every arm condition of production.How on ductile iron pipe production line, realize a great problem real-time follow-up of single arm production information being become to puzzlement ductile iron pipe production industry.
Summary of the invention
The object of the present invention is to provide ductile iron pipe production process information tracking and the system realizing the method, solving in ductile iron pipe production run in the past can only the problem of artificial label, each ductile iron pipe actual motion position from annealing furnace to packaging process, the real-time follow-up record of actual production information in realizing producing ductile iron pipe.
In order to complete the goal of the invention of the application, the application by the following technical solutions:
Ductile iron pipe production process information tracking of the present invention, often prop up after ductile iron pipe has sticked RFID and enter production area, production area comprises successively: annealing furnace district, Pen Xinji district, water pressure engine district, cement lining district, cement health district, brush bellmouth district and packaging shipping district; In annealing furnace district, Pen Xinji district, water pressure engine district, cement lining district, cement health district, brush bellmouth district and packaging shipping district be equipped with terminal and read write line, wherein: comprise the following steps: after ductile iron pipe enters annealing furnace district, Pen Xinji district, water pressure engine district, cement lining district, cement health district, brush bellmouth district and packaging shipping district successively
RFID on the read write line alignment with the ball graphite cast iron pipe of (a) each production area above-mentioned, read the information of the RFID be documented on ductile iron pipe, then, the information of record is passed in switch, above-mentioned information is passed to server by switch again, server upgrades the information of this ductile iron pipe in server database automatically, terminal corresponding to above-mentioned production area is monitored the ductile iron pipe in this production area, when the words that ductile iron pipe is qualified, ductile iron pipe enters into next production area, when the underproof words of ductile iron pipe, ductile iron pipe is disallowable to useless area under control from this production area,
B (), when ductile iron pipe enters next production area, repeats step (a), until spheroidal-graphite cast iron arrives packaging shipping district.
Ductile iron pipe production process information tracking of the present invention, wherein: described server is two;
Ductile iron pipe production process information tracking of the present invention, wherein: described switch is 2;
Ductile iron pipe production process information tracking of the present invention, wherein: described read write line is connected on switch by Ethernet, switch is connected on server by Ethernet;
Ductile iron pipe production process information tracking of the present invention, wherein: described ductile iron pipe RFID is contactless rfid card, and it sends the high-frequency signal of more than 930MHz, read write line carrys out obtaining information by reading above-mentioned high-frequency signal;
Realize the system of ductile iron pipe production process information tracking of the present invention, it comprises: several terminals, several read write lines, at least one switch and at least one server, in the annealing furnace district of production area, Pen Xinji district, water pressure engine district, cement lining district, cement health district, brush bellmouth district and packaging shipping district are equipped with a terminal and a read write line, wherein: the annealing furnace district in production area, Pen Xinji district, water pressure engine district, cement lining district, cement health district, brush bellmouth district is connected with at least one switch respectively with each read write line in packaging shipping district, switch-to-server is connected,
System of the present invention, wherein: described read write line is connected on switch by Ethernet, switch is connected on server by Ethernet;
System of the present invention, wherein: described switch is two, annealing furnace district, Pen Xinji district, water pressure engine district are connected with a switch with each read write line in cement lining district; Cement health district, brush bellmouth district are connected with another switch with each read write line in packaging shipping district;
System of the present invention, wherein: described server is 2.
The invention has the advantages that:
1, in can producing ductile iron pipe, single ductile iron pipe overall process production information carries out real-time follow-up record.
2, meeting factory to improve ductile iron pipe quality will have the actual needs of track record and analysis to often propping up production tube production process information, being convenient to analyzing and processing quality objection, distinguishing responsibility.
3, be conducive to Optimization Technology equipment operational factor, improve the quality of products.
Accompanying drawing explanation
Fig. 1 is hardware configuration structure schematic diagram of the present invention;
Fig. 2 is bulb following principle figure of the present invention.
In fig. 1 and 2, label 1 is annealing furnace district; Label 2 is Pen Xinji district; Label 3 is water pressure engine district; Label 4 is cement lining district; Label 5 is cement health district; Label 6 is brush bellmouth district; Label 7 is packaging shipping district; Label 8 is terminal; Label 9 is read write line; Label 10 is switch; Label 11 is server.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is elaborated.
As depicted in figs. 1 and 2, ductile iron pipe production process information tracking of the present invention, often prop up after ductile iron pipe has sticked RFID and enter production area, FID electronic tag is contactless rfid card, it sends the high-frequency signal of more than 930MHz, read write line 9 carrys out obtaining information by the high-frequency signal reading RFID, and production area comprises successively: annealing furnace district 1, Pen Xinji district 2, water pressure engine district 3, cement lining district 4, cement health district 5, brush bellmouth district 6 and packaging shipping district 7; In annealing furnace district 1, Pen Xinji district 2, water pressure engine district 3, cement lining district 4, cement health district 5, brush bellmouth district 6 and packaging shipping district 7 be equipped with a terminal 8 and a read write line 9, after ductile iron pipe enters annealing furnace district 1, Pen Xinji district 2, water pressure engine district 3, cement lining district 4, cement health district 5, brush bellmouth district 6 and packaging shipping district 7 successively
(a), RFID on the read write line 9 alignment with the ball graphite cast iron pipe of each production area, read the information being documented in the RFID of ductile iron pipe, then, the information of record is passed in switch 10 by Ethernet, above-mentioned information is passed to server 11 by Ethernet by switch 10 again, server 11 upgrades the information of this ductile iron pipe in server database automatically, terminal 8 corresponding to each production area is monitored the ductile iron pipe in this production area, when the words that ductile iron pipe is qualified, ductile iron pipe enters into next production area, when the underproof words of ductile iron pipe, ductile iron pipe is disallowable to useless area under control from this production area,
B (), when ductile iron pipe enters next production area, repeats step (a), until spheroidal-graphite cast iron arrives packaging shipping district 7.
Switch 10 is 2, and annealing furnace district 1, Pen Xinji district 2, water pressure engine district 3 are connected with a switch 10 with each read write line 9 in cement lining district 4; Cement health district 5, brush bellmouth district 6 are connected with another switch 10 with each read write line 9 in packaging shipping district 7.Server 11 is two, and a server 11 is connected by Ethernet with above-mentioned two interchangers 10, and another server is as subsequent use.
As shown in Figure 1, system of the present invention comprises: several terminals 8, several read write lines 9, switch 10 and server 11, production area comprises: annealing furnace district 1, Pen Xinji district 2, water pressure engine district 3, cement lining district 4, cement health district 5, brush bellmouth district 6 and packaging shipping district 7, be equipped with a terminal 8 and a read write line 9 in production area, annealing furnace district 1, Pen Xinji district 2, water pressure engine district 3 are connected with a switch 10 by Ethernet with each read write line 9 in cement lining district 4; Cement health district 5, brush bellmouth district 6 are connected with another switch 10 by Ethernet with each read write line 9 in packaging shipping district 7, and two switches 10 are connected with a server 11 by Ethernet.
Ductile iron pipe production process information tracking, hardware components is made up of server 11, switch 10, several terminals 10 and several read write lines 9.Server 11 ensures the integrality of data by disk array technology.Server 11 working method is a-worker-a-backup.Terminal 10 is arranged in each operation room and computer room and realizes human-computer interaction function.This grid connects employing Y-connection.
As shown in Figure 1, the present invention will be divided into annealing furnace district 1, Pen Xinji district 2, water pressure engine district 3, cement lining district 4, cement health district 5, brush bellmouth district 6 and packaging region, 7, shipping district.Under normal circumstances, ductile iron pipe from annealing furnace out afterwards to packaging shipping be man-to-man relation, following principle is summarized as follows:
Fig. 2 is ductile iron pipe following principle figure, single ductile iron pipe tracking initiation point is positioned at annealing furnace outlet, before single ductile iron pipe enters this region, Database Systems are numbered pipe automatically, and be stored in the pointer gauge of database as key word, and by read write line the pipe number write RFID generated, electronic tag is placed on bulb bellmouth straight tube place inside surface; Read write line 9 readout tube that arranged by each region according to the position of ductile iron pipe actual motion number and with the production information one_to_one corresponding generated in real time, autostore is carried out to ductile iron pipe tracking data simultaneously, after the single arm tracking in one's respective area terminates, Track Date Central Table and tracking pointer gauge are automatically moved to next tracing area, and the jetting device for making number finally by packaging shipping district 7 carries out automatic mark to the pipe of each ball graphite cast iron pipe on production line number.
Ductile iron pipe is followed the tracks of and data management scope: from single ductile iron pipe goes out annealing furnace, to single arm goes out to pack shipping district.The production line of ductile iron pipe system enters to(for) each root is managed by ductile iron pipe tables of data and ductile iron pipe tracking pointer gauge.The corresponding ductile iron pipe data record of each ball graphite cast iron pipe and ductile iron pipe follow the tracks of pointer.
Before ductile iron pipe enters into annealed zone, often prop up ductile iron pipe and wear a RFID, by read write line 9 for it arranges corresponding pipe number, and set up a ductile iron pipe data record and ductile iron pipe tracking pointer respectively in ductile iron pipe tables of data and ductile iron pipe tracking pointer gauge.When ductile iron pipe moves on a production line, the read write line 9 of corresponding region can read the RFID that ductile iron pipe is worn, thus the tracking pointer of ductile iron pipe moves in tracking pointer gauge, is used to refer to the position at the current place of ductile iron pipe; In packaging, place of shipping district 7 is provided with online jetting device for making number, automatically can also spray each ball pipe pipe number with " uniqueness " by track record.
Bulb number definition: go out pipe serial number by annealing furnace and form, it can uniquely determine often to prop up bulb.
Ductile iron pipe tables of data: deposit ductile iron pipe in the computer data in this stage and the measured data that obtains.
Pointer gauge followed the tracks of by bulb: real time record bulb is in production line actual motion position.
Above-mentioned to invention has been exemplary description, obvious the present invention is not subject to the restrictions described above.As long as have employed the improvement of unsubstantiality that method of the present invention design and technical scheme carry out, or design of the present invention and technical scheme directly applied to other occasions, all within protection scope of the present invention without improvement.
Claims (9)
1. a ductile iron pipe production process information tracking, often prop up after ductile iron pipe has sticked RFID and enter production area, production area comprises successively: annealing furnace district (1), Pen Xinji district (2), water pressure engine district (3), cement lining district (4), cement health district (5), brush bellmouth district (6) and packaging shipping district (7); In annealing furnace district (1), Pen Xinji district (2), water pressure engine district (3), cement lining district (4), cement health district (5), brush bellmouth district (6) and packaging shipping district (7) be equipped with terminal (8) and read write line (9), it is characterized in that: comprise the following steps: after ductile iron pipe enters annealing furnace district (1), Pen Xinji district (2), water pressure engine district (3), cement lining district (4), cement health district (5), brush bellmouth district (6) and packaging shipping district (7) successively
RFID on read write line (9) the alignment with the ball graphite cast iron pipe of (a) each production area above-mentioned, read the information being documented in the RFID of ductile iron pipe, then, the information of record is passed in switch (10), above-mentioned information is passed to server (11) by switch (10) again, server (11) upgrades the information of this ductile iron pipe in server database automatically, terminal (8) corresponding to above-mentioned production area is monitored the ductile iron pipe in this production area, when the words that ductile iron pipe is qualified, ductile iron pipe enters into next production area, when the underproof words of ductile iron pipe, ductile iron pipe is disallowable to useless area under control from this production area,
B (), when ductile iron pipe enters next production area, repeats step (a), until spheroidal-graphite cast iron arrives packaging shipping district (7).
2. according to ductile iron pipe production process information tracking according to claim 1, it is characterized in that: described server (11) is two.
3. according to ductile iron pipe production process information tracking according to claim 1, it is characterized in that: described switch (10) is 2.
4. according to ductile iron pipe production process information tracking according to claim 1, it is characterized in that: described read write line (9) is connected on switch (10) by Ethernet, and switch (10) is connected on server (11) by Ethernet.
5. according to ductile iron pipe production process information tracking according to claim 1, it is characterized in that: described ductile iron pipe RFID is contactless rfid card, it sends the high-frequency signal of more than 930MHz, and read write line (9) carrys out obtaining information by reading above-mentioned high-frequency signal.
6. realize the system of ductile iron pipe production process information tracking according to claim 1, it comprises: several terminals (8), several read write lines (9), at least one switch (10) and at least one server (11), in the annealing furnace district (1) of production area, Pen Xinji district (2), water pressure engine district (3), cement lining district (4), cement health district (5), brush bellmouth district (6) and packaging shipping district (7) are equipped with a terminal (8) and a read write line (9), it is characterized in that: the annealing furnace district (1) in production area, Pen Xinji district (2), water pressure engine district (3), cement lining district (4), cement health district (5), brush bellmouth district (6) is connected with switch (10) respectively with each read write line (9) of packaging shipping district (7), switch (10) is connected with server (11).
7. according to system according to claim 6, it is characterized in that: described read write line (9) is connected on switch (10) by Ethernet, and switch (10) is connected on server (11) by Ethernet.
8. according to system according to claim 7, it is characterized in that: described switch (10) is two, annealing furnace district (1), Pen Xinji district (2), water pressure engine district (3) are connected with a switch (10) with each read write line (9) of cement lining district (4); Cement health district (5), brush bellmouth district (6) are connected with another switch (10) with each read write line (9) of packaging shipping district (7).
9. according to system according to claim 8, it is characterized in that: described server (11) is 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510402198.0A CN105160452A (en) | 2015-07-10 | 2015-07-10 | Nodular cast iron pipe production process information tracking method and system implementing the method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510402198.0A CN105160452A (en) | 2015-07-10 | 2015-07-10 | Nodular cast iron pipe production process information tracking method and system implementing the method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107168272A (en) * | 2017-07-14 | 2017-09-15 | 山信软件股份有限公司 | A kind of cast tube process quality tracking system and method |
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Application publication date: 20151216 |