CN105158532A - Anticorrosion and waterproof magnetic sensor production apparatus - Google Patents
Anticorrosion and waterproof magnetic sensor production apparatus Download PDFInfo
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- CN105158532A CN105158532A CN201510687646.6A CN201510687646A CN105158532A CN 105158532 A CN105158532 A CN 105158532A CN 201510687646 A CN201510687646 A CN 201510687646A CN 105158532 A CN105158532 A CN 105158532A
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- iron bar
- conveying device
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- magnetic sensor
- heat
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 154
- 229910052742 iron Inorganic materials 0.000 claims description 77
- 238000007493 shaping process Methods 0.000 claims description 26
- 238000009413 insulation Methods 0.000 claims description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract 3
- 239000000047 product Substances 0.000 description 12
- 230000005540 biological transmission Effects 0.000 description 4
- 238000012797 qualification Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000010963 304 stainless steel Substances 0.000 description 1
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The invention belongs to the field of magnetic sensor production equipment and specifically relates to an anticorrosion and waterproof magnetic sensor production apparatus. The anticorrosion and waterproof magnetic sensor production apparatus comprises a magnetic block putting device, a heat-shrinkable tube kit conveying device, and a heat-shrinkable molding industrial baking oven which are successively arranged. The heat-shrinkable molding industrial baking oven comprises a housing, a magnetic stripe conveying device, and a heating lamp tube. The magnetic stripe conveying device transversely passes through the housing. The heating lamp tube is arranged corresponding to the magnetic stripe conveying device and is provided with a mirror reflecting plate. The heat-shrinkable molding industrial baking oven enables heat-shrinkable tubes to have consistent shrinking states, increases finished product qualified rate, and achieves a low-consumption high-efficient effect so as to increase the combining speed of the heat-shrinkable tubes and the magnetic stripes. The magnetic block putting device achieves consistent magnetic block putting dimensions and high putting efficiency so as to increase the production efficiency of the anticorrosion and waterproof magnetic sensors, save manpower, and reduce labor cost. A whole production line is reasonable in structural design and suitable for large-scale popularization and application.
Description
Technical field
The present invention relates to a kind of anticorrosion waterproof magnetic sensor production equipment, belong to Magnetic Sensor production equipment field.
Background technology
In the production run of the anticorrosion waterproof magnetic sensor of tradition, need first multiple magnetic patch to be placed on iron bar to form magnetic stripe, then heat-shrink tube is enclosed within outside magnetic stripe, finally toasts, heat-shrink tube and magnetic stripe are become one structure, namely obtains anticorrosion waterproof magnetic sensor finished product.At present, usually adopt and be manually placed on magnetic stripe by magnetic patch, cost of labor is high, inefficiency, and in actual mechanical process, often there will be magnetic patch and put the inconsistent situation of yardstick, affect end properties; And often there will be heat-shrink tube in same batch of anticorrosion waterproof magnetic sensor and shrink inconsistent situation, yield rate is difficult to ensure; In heat-shrink tube and magnetic stripe bake process, heat energy loss is large, and formed product speed slow (namely heat-shrink tube and magnetic stripe is slow in conjunction with speed), production efficiency is low.
Summary of the invention
According to above deficiency of the prior art, the technical problem to be solved in the present invention is: provide a kind of and can save that manpower, work efficiency are high, magnetic patch puts that yardstick is consistent and heat-shrink tube shrinks the anticorrosion waterproof magnetic sensor production equipment that situation is consistent, finished product rate is high.
Anticorrosion waterproof magnetic sensor production equipment of the present invention, comprise the magnetic patch arranging apparatus, heat-shrink tube suit conveying device and the shaping industrial oven of pyrocondensation that arrange in turn, the shaping industrial oven of pyrocondensation comprises shell, magnetic stripe conveying device and heating fluorescent tube, magnetic stripe conveying device is laterally through in shell, corresponding magnetic stripe conveying device is provided with heating fluorescent tube, and corresponding heating fluorescent tube is provided with mirror reflective plate.
During work, first by magnetic patch arranging apparatus, magnetic patch pendulum is formed magnetic stripe on iron bar, magnetic stripe is taken off by operating personnel and heat-shrink tube is enclosed within magnetic stripe outside, then send in the shaping industrial oven of pyrocondensation by heat-shrink tube suit conveying device, in the course of conveying of magnetic stripe conveying device, heating fluorescent tube toasts anticorrosion waterproof magnetic sensor, and heat-shrink tube and magnetic stripe are become one structure, namely obtain anticorrosion waterproof magnetic sensor finished product, end product transfers out from the shaping industrial oven of pyrocondensation.During actual use, in the end mounting finished product conveying device of magnetic stripe conveying device, finished product can be sent into the places such as warehouse by finished conveying device and carries out packing, storing.Wherein, heat-shrink tube suit conveying device and finished conveying device adopt band conveyor or other routines can realize the device carried.
In the shaping industrial oven of above-mentioned pyrocondensation:
Magnetic stripe conveying device comprises the first chain, the first drive sprocket and the first driven sprocket, and the first drive sprocket is driven by the first buncher, and the first driven sprocket is linked by the first chain and the first drive sprocket.There is the magnetic stripe of heat-shrink tube to send in the shaping industrial oven of pyrocondensation in cover by the first chain, travelling speed can be regulated according to actual conditions by the first buncher, make different heat-shrink tubes adopt different transporting velocities in different environments.And first chain, the first drive sprocket, the first driven sprocket all adopt high-quality 304 stainless steel to make, can not inhale in magnetic stripe conveying device when making magnetic stripe enter baking in the shaping industrial oven of pyrocondensation.
The preferred stainless steel casing of shell, prevent anticorrosion waterproof magnetic sensor from inhaling on shell in baking runs, impact normally runs.
Mirror reflective plate adopts curved stainless steel plate, and preferably, the central angle of the arc of mirror reflective plate is 100 degree ~ 110 degree, and light and heat are fully focused on, and energy-conservation about 30%, improve work efficiency.
Preferably, the inwall of shell is provided with heat-insulation layer, and be incubated the shaping industrial oven inside of pyrocondensation, wherein, heat-insulation layer preferred thickness is greater than the heat-preservation cotton of 700mm, fully to reach heat insulation effect, prevents energy to run off.
Preferably, shell arranges temperature controller, can according to the temperature in the shaping industrial oven body of heater of actual conditions regulation and control pyrocondensation by temperature controller.
In the shaping industrial oven of above-mentioned pyrocondensation, heating fluorescent tube coordinates the mirror reflective plate light that heating fluorescent tube can be made to send and heat fully to focus on, thus reaches the effect of low-consumption high-efficiency, and can accelerate heat-shrink tube and magnetic stripe in conjunction with speed, improve and toast efficiency; Because magnetic stripe conveying device can be run with constant speed, therefore each anticorrosion waterproof magnetic sensor is consistent at the luminous energy of time and the acquisition of the baking of pyrocondensation shaping industrial oven inside and heat energy, thus the heat-shrink tube in anticorrosion waterproof magnetic sensor can be made to shrink situation unanimously, the qualification rate of finished product is high.
Above-mentioned magnetic patch arranging apparatus adopts following preferred structure:
Magnetic patch arranging apparatus comprises frame, iron bar conveying device, iron bar working plate and magnetic stripe working plate; Iron bar conveying device is arranged in frame, and some iron bar working plates are arranged in iron bar conveying device, and iron bar working plate is provided with iron bar standing groove, and the degree of depth of iron bar standing groove is greater than the thickness of iron bar; Magnetic stripe working plate to be fixed in frame and to be positioned at the top of iron bar conveying device, magnetic stripe working plate is provided with side by side several vertical magnetic patch standing groove; Distance bottom magnetic stripe working plate and on iron bar working plate between iron bar standing groove bottom land is the thickness sum of iron bar and magnetic patch.Its course of work is as follows:
Iron bar conveying device drives iron bar working plate cycle rotation, iron bar on iron bar working plate needs by manually putting, an iron bar is put in each iron bar standing groove, in iron bar course of conveying, the iron bar be well placed is one by one below magnetic patch working plate, magnetic patch is drawn onto on iron bar, and by iron bar working plate, the magnetic patch inhaled together in magnetic patch standing groove is scooped up out.The magnetic patch yardstick put by magnetic patch arranging apparatus is consistent and to put efficiency high, thus can improve the production efficiency of anticorrosion waterproof magnetic sensor, saves manpower simultaneously, reduces cost of labor.
Preferably, the side of magnetic patch standing groove has opening, is convenient to the quantity of observing magnetic patch in magnetic patch standing groove, when magnetic patch lazy weight, in time magnetic patch is put into magnetic patch standing groove, guarantee normal operation.
Preferably, iron bar working plate adopts polyurethane insulating plate, have hardness greatly, the feature such as not yielding.
Preferably, iron bar conveying device comprises the second chain, the second drive sprocket and the second driven sprocket, second drive sprocket is driven by the second buncher, second driven sprocket is linked by the second chain and the second drive sprocket, iron bar working plate is arranged on the second chain, is rotated by the second chain-driving iron bar working plate.By the second buncher, when staff is sufficient, fast turn-around, improves output, when staff is not enough, adjusts the second buncher, iron bar conveying device is slowed down, thus make staff reach work state of saturation.
The beneficial effect that the present invention is compared with prior art had is:
1, the heat-shrink tube in anticorrosion waterproof magnetic sensor can be made to shrink situation unanimously by the shaping industrial oven of pyrocondensation of the present invention, the qualification rate of finished product is high;
2, the light that heating fluorescent tube in the shaping industrial oven of pyrocondensation coordinates mirror reflective plate that heating fluorescent tube can be made to send and heat fully focus on, thus reach the effect of low-consumption high-efficiency, and can accelerate heat-shrink tube and magnetic stripe in conjunction with speed, improve and toast efficiency;
3, the temperature controller in the shaping industrial oven of pyrocondensation can according to the temperature in the shaping industrial oven body of heater of actual conditions regulation and control pyrocondensation;
4, the magnetic patch yardstick put by magnetic patch arranging apparatus is consistent and to put efficiency high, thus can improve the production efficiency of anticorrosion waterproof magnetic sensor, saves manpower simultaneously, reduces cost of labor;
5, whole production line reasonable in design, is suitable for large-scale promotion application.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of the shaping industrial oven of pyrocondensation;
Fig. 3 is the A-A cut-open view of Fig. 2;
Fig. 4 is the structural representation of magnetic patch arranging apparatus;
Fig. 5 is the vertical view of Fig. 4;
Fig. 6 is the partial enlarged drawing at I position in Fig. 5.
In figure: 1, magnetic patch arranging apparatus; 2, heat-shrink tube suit conveying device; 3, the shaping industrial oven of pyrocondensation; 4, finished conveying device; 5, shell; 6, temperature controller; 7, the first chain; 8, the first drive sprocket; 9, the first buncher; 10, the first driven sprocket; 11, heat-insulation layer; 12, mirror reflective plate; 13, fluorescent tube is heated; 14, the second drive sprocket; 15, magnetic stripe working plate; 16, iron bar working plate; 17, the second chain; 18, the second driven sprocket; 19, frame; 20, the second buncher; 21, iron bar standing groove; 22, magnetic patch standing groove; 23, opening.
Embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are described further:
As shown in Figures 1 to 3, this anticorrosion waterproof magnetic sensor production equipment comprises the magnetic patch arranging apparatus 1, heat-shrink tube suit conveying device 2 and the shaping industrial oven 3 of pyrocondensation that arrange in turn, the shaping industrial oven 3 of pyrocondensation comprises shell 5, magnetic stripe conveying device and heating fluorescent tube 13, magnetic stripe conveying device is laterally through in shell 5, corresponding magnetic stripe conveying device is provided with heating fluorescent tube 13, and corresponding heating fluorescent tube 13 is provided with mirror reflective plate 12.
During work, first by magnetic patch arranging apparatus 1, magnetic patch pendulum is formed magnetic stripe on iron bar, magnetic stripe is taken off by operating personnel and heat-shrink tube is enclosed within magnetic stripe outside, then send in the shaping industrial oven 3 of pyrocondensation by heat-shrink tube suit conveying device 2, in the course of conveying of magnetic stripe conveying device, heating fluorescent tube 13 toasts anticorrosion waterproof magnetic sensor, and heat-shrink tube and magnetic stripe are become one structure, namely obtain anticorrosion waterproof magnetic sensor finished product, end product transfers out from the shaping industrial oven 3 of pyrocondensation.During actual use, in the end mounting finished product conveying device 4 of magnetic stripe conveying device, finished product can be sent into the places such as warehouse by finished conveying device 4 and carries out packing, storing.Wherein, heat-shrink tube suit conveying device 2 and finished conveying device 4 adopt band conveyor or other routines can realize the device carried.
In the present embodiment:
Magnetic stripe conveying device in the shaping industrial oven of pyrocondensation comprises the first chain 7, first drive sprocket 8 and the first driven sprocket 10, the axle at the first drive sprocket 8 place is connected with the output shaft of the first buncher 9 by gear train (sprocket chain strip transmission mechanism or pulley transmission mechanism etc.), and the first driven sprocket 10 is linked by the first chain 7 and the first drive sprocket 8; Shell 5 adopts stainless steel casing; Mirror reflective plate 12 adopts curved stainless steel plate, and the central angle of the arc of mirror reflective plate 12 is 100 degree ~ 110 degree, and light and heat are fully focused on, and energy-conservation about 30%, improve work efficiency; The inwall of shell 5 is provided with heat-insulation layer 11, and heat-insulation layer 11 adopts thickness to be greater than the heat-preservation cotton of 700mm, fully to reach heat insulation effect, prevents energy to run off; Shell 5 is arranged temperature controller 6, can according to the temperature in the shaping industrial oven body of heater of actual conditions regulation and control pyrocondensation.Heating fluorescent tube 13 light that coordinates mirror reflective plate 12 that heating fluorescent tube 13 can be made to send and heat fully focus on, thus reach the effect of low-consumption high-efficiency, and can accelerate heat-shrink tube and magnetic stripe in conjunction with speed, improve and toast efficiency; Because magnetic stripe conveying device can be run with constant speed, therefore each anticorrosion waterproof magnetic sensor is consistent at the luminous energy of time and the acquisition of the baking of pyrocondensation shaping industrial oven inside and heat energy, thus the heat-shrink tube in anticorrosion waterproof magnetic sensor can be made to shrink situation unanimously, the qualification rate of finished product is high.
The structure of magnetic patch arranging apparatus 1 as shown in figures 4-6, specifically comprises frame 19, iron bar conveying device, iron bar working plate 16 and magnetic stripe working plate 15; Iron bar conveying device is arranged in frame 19, and some iron bar working plates 16 are arranged in iron bar conveying device, and iron bar working plate 16 is provided with iron bar standing groove 21, and the degree of depth of iron bar standing groove 21 is greater than the thickness of iron bar; Magnetic stripe working plate 15 to be fixed in frame 19 and to be positioned at the top of iron bar conveying device, magnetic stripe working plate 15 is provided with side by side several vertical magnetic patch standing groove 22; Distance bottom magnetic stripe working plate 15 and on iron bar working plate 16 between iron bar standing groove 21 bottom land is the thickness sum of iron bar and magnetic patch.Its course of work is as follows:
Iron bar conveying device drives iron bar working plate 16 cycle rotation, iron bar on iron bar working plate 16 needs by manually putting, an iron bar is put in each iron bar standing groove 21, in iron bar course of conveying, the iron bar be well placed is one by one below magnetic patch working plate, magnetic patch is drawn onto on iron bar, and by iron bar working plate 16, the magnetic patch inhaled together in magnetic patch standing groove 22 is scooped up out.The magnetic patch yardstick put by magnetic patch arranging apparatus is consistent and to put efficiency high, thus can improve the production efficiency of anticorrosion waterproof magnetic sensor, saves manpower simultaneously, reduces cost of labor.
In the present embodiment: the side of magnetic patch standing groove 22 has opening 23, be convenient to the quantity of observing magnetic patch in magnetic patch standing groove 22, when magnetic patch lazy weight, in time magnetic patch put into magnetic patch standing groove 22, guarantee normal operation, iron bar working plate 16 adopts polyurethane insulating plate, iron bar conveying device comprises the second chain 17, second drive sprocket 14 and the second driven sprocket 18, the axle at the second drive sprocket 14 place is connected with the output shaft of the second buncher 20 by gear train (sprocket chain strip transmission mechanism or pulley transmission mechanism etc.), second driven sprocket 18 is linked by the second chain 17 and the second drive sprocket 14, iron bar working plate 16 is arranged on the second chain 17, iron bar working plate 16 is driven to rotate by the second chain 17, by the second buncher 20, when staff is sufficient, fast turn-around, improve output, when staff is not enough, adjust the second buncher 20, iron bar conveying device is slowed down, thus make staff reach work state of saturation.
Claims (10)
1. an anticorrosion waterproof magnetic sensor production equipment, it is characterized in that: comprise the magnetic patch arranging apparatus (1), heat-shrink tube suit conveying device (2) and the shaping industrial oven of pyrocondensation (3) that arrange in turn, the shaping industrial oven of pyrocondensation (3) comprises shell (5), magnetic stripe conveying device and heating fluorescent tube (13), magnetic stripe conveying device is laterally through in shell (5), corresponding magnetic stripe conveying device is provided with heating fluorescent tube (13), and corresponding heating fluorescent tube (13) is provided with mirror reflective plate (12).
2. anticorrosion waterproof magnetic sensor production equipment according to claim 1, it is characterized in that: described magnetic stripe conveying device comprises the first chain (7), the first drive sprocket (8) and the first driven sprocket (10), first drive sprocket (8) is driven by the first buncher, and the first driven sprocket (10) is linked by the first chain (7) and the first drive sprocket (8).
3. anticorrosion waterproof magnetic sensor production equipment according to claim 1, is characterized in that: described shell (5) adopts stainless steel casing.
4. the anticorrosion waterproof magnetic sensor production equipment according to claim 1,2 or 3, is characterized in that: described mirror reflective plate (12) is curved stainless steel plate.
5. anticorrosion waterproof magnetic sensor production equipment according to claim 4, is characterized in that: the central angle of the arc of described mirror reflective plate (12) is 100 degree ~ 110 degree.
6. the anticorrosion waterproof magnetic sensor production equipment according to claim 1,2,3 or 5, is characterized in that: the inwall of described shell (5) is provided with heat-insulation layer (11).
7. anticorrosion waterproof magnetic sensor production equipment according to claim 1, is characterized in that: described magnetic patch arranging apparatus (1) comprises frame (19), iron bar conveying device, iron bar working plate (16) and magnetic stripe working plate (15); Iron bar conveying device is arranged in frame (19), some iron bar working plates (16) are arranged in iron bar conveying device, iron bar working plate (16) is provided with iron bar standing groove (21), and the degree of depth of iron bar standing groove (21) is greater than the thickness of iron bar; The frame (19) that is fixed on magnetic stripe working plate (15) goes up and the top being positioned at iron bar conveying device, magnetic stripe working plate (15) is provided with side by side several vertical magnetic patch standing groove (22); Distance between magnetic stripe working plate (15) bottom and upper iron bar standing groove (21) bottom land of iron bar working plate (16) is the thickness sum of iron bar and magnetic patch.
8. anticorrosion waterproof magnetic sensor production equipment according to claim 7, is characterized in that: the side of described magnetic patch standing groove (22) has opening (23).
9. anticorrosion waterproof magnetic sensor production equipment according to claim 8, is characterized in that: described iron bar working plate (16) adopts polyurethane insulating plate.
10. the anticorrosion waterproof magnetic sensor production equipment according to claim 7,8 or 9, it is characterized in that: described iron bar conveying device comprises the second chain (17), the second drive sprocket (14) and the second driven sprocket (18), second drive sprocket (14) is driven by the second buncher (20), second driven sprocket (18) is linked by the second chain (17) and the second drive sprocket (14), and iron bar working plate (16) is arranged on the second chain (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510687646.6A CN105158532B (en) | 2015-10-20 | 2015-10-20 | Anti-corrosion waterproof magnetic sensor production equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510687646.6A CN105158532B (en) | 2015-10-20 | 2015-10-20 | Anti-corrosion waterproof magnetic sensor production equipment |
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| Publication Number | Publication Date |
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| CN105158532A true CN105158532A (en) | 2015-12-16 |
| CN105158532B CN105158532B (en) | 2018-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87216181U (en) * | 1987-12-12 | 1988-10-26 | 北京玻璃仪器厂 | Thermal shrinkage type packing machine for glass tubular product |
| CN2202756Y (en) * | 1994-07-09 | 1995-07-05 | 张吉增 | Thermal contraction machine for pipe skin of polyester drafted fibre |
| CN2374335Y (en) * | 1998-07-11 | 2000-04-19 | 田健康 | Effective energy-saving hot contraction plastic sleeving heating machine |
| CN102226955A (en) * | 2011-03-17 | 2011-10-26 | 任柴 | Flexible magnetic strip and manufacturing method thereof |
| CN203958731U (en) * | 2013-12-23 | 2014-11-26 | 重庆市永川区泰兴机械厂 | A kind of full-automatic heat shrink packaging machine |
| CN205067548U (en) * | 2015-10-20 | 2016-03-02 | 淄博盛金稀土新材料科技股份有限公司 | Anticorrosive waterproof magnetic sensor production facility |
-
2015
- 2015-10-20 CN CN201510687646.6A patent/CN105158532B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87216181U (en) * | 1987-12-12 | 1988-10-26 | 北京玻璃仪器厂 | Thermal shrinkage type packing machine for glass tubular product |
| CN2202756Y (en) * | 1994-07-09 | 1995-07-05 | 张吉增 | Thermal contraction machine for pipe skin of polyester drafted fibre |
| CN2374335Y (en) * | 1998-07-11 | 2000-04-19 | 田健康 | Effective energy-saving hot contraction plastic sleeving heating machine |
| CN102226955A (en) * | 2011-03-17 | 2011-10-26 | 任柴 | Flexible magnetic strip and manufacturing method thereof |
| CN203958731U (en) * | 2013-12-23 | 2014-11-26 | 重庆市永川区泰兴机械厂 | A kind of full-automatic heat shrink packaging machine |
| CN205067548U (en) * | 2015-10-20 | 2016-03-02 | 淄博盛金稀土新材料科技股份有限公司 | Anticorrosive waterproof magnetic sensor production facility |
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| CN105158532B (en) | 2018-03-30 |
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