CN105157942B - A kind of implementation method of the vibration mechine of integrated exciting module and virtual prototype - Google Patents

A kind of implementation method of the vibration mechine of integrated exciting module and virtual prototype Download PDF

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CN105157942B
CN105157942B CN201510528489.4A CN201510528489A CN105157942B CN 105157942 B CN105157942 B CN 105157942B CN 201510528489 A CN201510528489 A CN 201510528489A CN 105157942 B CN105157942 B CN 105157942B
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road
suspension
frequency
virtual prototype
signal
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CN105157942A (en
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缪智刚
杨颜嘉
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LIUZHOU XINGTA INDUSTRY AND TRADE CO., LTD.
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缪智刚
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Abstract

The invention discloses the implementation methods of a kind of integrated exciting module and the vibration mechine of virtual prototype, pass through MATLAB arithmetic programmings, it devises one kind and excitation conversion characteristic (being equipped with private database) is used as by virtual prototype interface extraction transmission function or User-Defined Functions, to encourage the transmission function (or by User-Defined Functions) for reaching suspension and vehicle body tie point by wheel to be used as excitation conversion function by extracting road spectrum from virtual prototype, can thus road excitation be converted to suspension and the excitation at vehicle body tie point, to on vibration mechine to vehicle body into row energization, and suspension system need not be added.

Description

A kind of implementation method of the vibration mechine of integrated exciting module and virtual prototype
Technical field
The present invention relates to car consumption credit fields, and in particular to a kind of vibration examination of integrated exciting module and virtual prototype Test the implementation method of platform.
Background technology
In Automobile Reliability Test, vehicle road test can really reflect test result, but take time and effort, economical Property is not high.In order to which the update for accelerating automobile product is cost-effective simultaneously, more and more Automobile Enterprises and automotive research institute/ Institute's selection carries out indoor bench test.Indoor bench test mainly using road simulator stand reproduce equivalent road surface into The reliability test of row vehicle or parts, it can be with lifting test efficiency, and repeatability is preferably.
But existing vibration mechine only has hardware facility, without corresponding software support, and original vibration tries It tests that platform function is fairly simple, does not integrate discrete exciting module, it cannot preferable simulated automotive shaking on road Emotionally condition causes the result for testing acquisition on the testing stand there are prodigious error, does not meet actual conditions.It is prior It is that current vibration mechine exciting object is suspension and the tie point of vehicle body or the lower swing arm of suspension/subframe, excitation Signal is not the road surface spectrum information acted on tire, so needing to carry out conversion processing to it.
Existing vibration mechine function is fairly simple, general only to have sinusoidal excitation with arbitrary excitation as road spectrum Analog signal does not integrate discrete exciting module, that is to say, that is independent from each other, does not have between each exciting module In view of between four-wheel coherence with delay effect, therefore existing testing stand cannot maximize reduction vehicle complete vehicle road road test The vibration shape situation tested causes the result for testing acquisition on the testing stand, there are prodigious error, not meet reality with actual value Situation.
Existing similar testing stand cannot with virtual prototype formed data channel directly to extract vehicle suspension transmission function, And it can not be introduced directly by open interface by user, cause to directly act on suspension and vehicle body tie point in bench test The equivalent spectrum of road surface roughness excitation at place cannot achieve
Such as Dong Yuan is bright, Ma Fangwu, a kind of patent of invention " auto test bed of Yang Guobin et al. (CN103063447A) " it, is illustrated mainly for the hardware device of car test bench such as tooling and fixture etc., will not Software is embedded in vibration mechine;Dong Yuanming simultaneously, another patent of invention " Road Simulation Test of Ma Fangwu, Yang Guobin et al. Road spectrum incentive action using vehicle as experimental subjects, and is simulated vehicle road by platform (CN103512757A) " in wheel Experiment, although this method can preferably carry out bench test, it does not account for coherent relationships between wheel and preceding Excitation phase between trailing wheel is poor, and wheel introducing Bench Test System is increased test work load.
Invention content
To solve the above problems, the present invention provides the realities of a kind of integrated exciting module and the vibration mechine of virtual prototype Existing method is devised a kind of by virtual prototype interface extraction transmission function or User Defined by MATLAB arithmetic programmings Function is as excitation conversion characteristic (being equipped with private database), to by extracting road spectrum excitation from virtual prototype by wheel Suspension is reached with the transmission function (or by User-Defined Functions) at vehicle body tie point as excitation conversion function, thus The excitation that road excitation can be converted at suspension and vehicle body tie point, on vibration mechine to vehicle body into row energization, And suspension system need not be added.
To achieve the above object, the technical solution that the present invention takes is:
A kind of implementation method of the vibration mechine of integrated exciting module and virtual prototype, includes the following steps:
The generation of S1, spectrum of road surface roughness generate spectrum of road surface roughness Model in Time Domain under the premise of considering four-wheel coherence;
S11, algorithm parameter is defined;
S12, based on the near front wheel, according to four-wheel coherence generate standard spectrum of road surface roughness;
S13, Stochastic Road Irregularities are generated:It is programmed using MATLAB, white Gaussian noise signal is met by filter generation It is required that random signal, with this come simulated roadway arbitrary excitation input.
S2, pass through MATLAB arithmetic programmings, the transmission function of designing tyre to suspension, the suspension transmission letter that experiment is measured Several data are handled, and obtain the displacement signal after transmission function respectively, and displacement signal is transmitted on suspension;
S3, according to experiment measure displacement and voltage correspondence, by the displacement signal of spectrum of road surface roughness be converted into voltage letter Number.
Wherein, the algorithm parameter includes
Value n1, nh above and below spatial frequency:The upper and lower bound of effective band will state specified standards road spectral limit it Interior n1=0.011m-1, nh=2.83m-1
Reference frequency:National regulations value n0=0.1m-1
Road roughness coefficient Gq (n0):It is corresponding with the standard spectrum of road surface roughness grade of national Specification, it selects as needed Select the corresponding road roughness coefficient of different brackets;
Vehicle velocity V:Automobile often uses speed 10-50m/s;
Wheelbase L1, wheelspan B:It is determined according to experiment vehicle;
The upper lower limit value fl, fh of frequency:According to formula f=n*v, as v=10m/s, calculated frequency range is: 0.11~28.3Hz, as v=50m/s, calculated frequency range is:0.55~141.5Hz only needs to cover based on signal The frequency range of the intrinsic frequency of vehicle, the number of winning the confidence is:0.55~28.3Hz;
Sample frequency fs:According to sampling thheorem, sample frequency should be greater than twice of f of original signal maximum frequencys> 2fh=2* 28.3=56.6Hz, it is also contemplated that the resolution ratio and algorithm speed of equipment, take fs=512Hz;
Sampling number N.
Wherein, the transmission function is according to formula H=| mag | * exp (i*pha) are acquired, and in formula, mag is amplitude, pha For phase.
Wherein, amplitude (mag) and phase (pha) calculate institute by testing data of the wheel measured to suspension up to point .
Wherein, spectrum of road surface roughness is spatial frequency spectrum, i.e. the relationship of road roughness and road surface spatial frequency, can be converted to road Face unevenness considers the operation of automobile with the relationship of road surface length, can further switch between road roughness and time Relationship.The smooth-going performance evaluation of vehicle mainly carries out in the time domain, therefore the input on road surface also should be according to corresponding in standard Pavement grade indicates that road surface Model in Time Domain is to be expressed as arbitrary excitation by certain method for numerical simulation with time domain data The mathematical model of the relationship of road roughness and time
The invention has the advantages that:
For vehicle pavement simulation excitation (four-way) testing stand, it is imitative that road roughness is generated based on GB/T 7031-2005 True pumping signal is simultaneously converted into voltage signal;Road roughness simulation excitation signal is converted into vehicle body via suspension transmission function Tie point encourages;Suspension transmission function is extracted in the virtual prototype by corresponding to vehicle, and design specialized data-interface establishes examination thus Test the data channel between platform and virtual prototype;Suspension transmission function can also be imported by open interface by User Defined;Together Shi Jianli vehicle suspension transfer function datas library, and the transmission function extracted or imported is stored in the database in case testing stand It calls;Between considering four-wheel coherent relationships and suspension and wheel between excitation conversion in the case of, so that automobile is existed Experimental test is completed on vibration mechine, and without the more serious suspension system of nonlinear characteristic is introduced testing stand, is ensured Higher test accuracy and experiment reproduction degree.
Description of the drawings
Fig. 1 is the time domain unevenness of B grades of spectrum of road surface roughness in the embodiment of the present invention.
Fig. 2 is B grades of Road Surface Power Spectrum Densities in the embodiment of the present invention.
Fig. 3 is the drive signal figure that four-wheel is relevant in the embodiment of the present invention.
Specific implementation mode
In order to make objects and advantages of the present invention be more clearly understood, the present invention is carried out with reference to embodiments further It is described in detail.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to limit this hair It is bright.
As shown in Figure 1, an embodiment of the present invention provides the vibration mechines of a kind of integrated exciting module and virtual prototype Implementation method includes the following steps:
The generation of S1, spectrum of road surface roughness generate spectrum of road surface roughness Model in Time Domain under the premise of considering four-wheel coherence;
S11, algorithm parameter is defined;
S12, based on the near front wheel, according to four-wheel coherence generate standard spectrum of road surface roughness;
S13, Stochastic Road Irregularities are generated:It is programmed using MATLAB, white Gaussian noise signal is met by filter generation It is required that random signal, with this come simulated roadway arbitrary excitation input.
S2, pass through MATLAB arithmetic programmings, the transmission function of designing tyre to suspension, the suspension transmission letter that experiment is measured Several data are handled, and obtain the displacement signal after transmission function respectively, and displacement signal is transmitted on suspension;
S3, according to experiment measure displacement and voltage correspondence, by the displacement signal of spectrum of road surface roughness be converted into voltage letter Number.
The algorithm parameter includes
Value n1, nh above and below spatial frequency:The upper and lower bound of effective band will state specified standards road spectral limit it Interior n1=0.011m-1, nh=2.83m-1
Reference frequency:National regulations value n0=0.1m-1
Road roughness coefficient Gq (n0):It is corresponding with the standard spectrum of road surface roughness grade of national Specification, it selects as needed Select the corresponding road roughness coefficient of different brackets;
Vehicle velocity V:Automobile often uses speed 10-50m/s;
Wheelbase L1, wheelspan B:It is determined according to experiment vehicle;
The upper lower limit value fl, fh of frequency:According to formula f=n*v, as v=10m/s, calculated frequency range is: 0.11~28.3Hz, as v=50m/s, calculated frequency range is:0.55~141.5Hz only needs to cover based on signal The frequency range of the intrinsic frequency of vehicle, the number of winning the confidence is:0.55~28.3Hz;
Sample frequency fs:According to sampling thheorem, sample frequency should be greater than twice of f of original signal maximum frequencys> 2fh=2* 28.3=56.6Hz, it is also contemplated that the resolution ratio and algorithm speed of equipment, take fs=512Hz;Sampling number N.
The transmission function is according to formula H=| mag | * exp (i*pha) are acquired, and in formula, mag is amplitude, and pha is phase Position.Amplitude (mag) and phase (pha) are as testing obtained by data calculating of the wheel measured to suspension up to point.
Embodiment
For B grades of standard spectrum of road surface roughness:
1, input parameter:Emulate speed u=50km/h;Wheelspan B=1.6m;Front and back wheel base is 2.5m;Sample total time For 10s, adjusting parameter P=100
2, the relevant standard spectrum of road surface roughness (such as Fig. 1,2) of four-wheel is generated by programming:
3, the spectrum of road surface roughness displacement signal of above-mentioned generation is converted to voltage signal i.e. drive signal (such as Fig. 3):
4, the signal is loaded into the Road Simulation Test that automobile can be realized on automobile suspended point by testing stand
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the principle of the present invention, it can also make several improvements and retouch, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (4)

1. a kind of implementation method of the vibration mechine of integrated exciting module and virtual prototype, which is characterized in that including walking as follows Suddenly:
The generation of S1, spectrum of road surface roughness generate spectrum of road surface roughness Model in Time Domain under the premise of considering four-wheel coherence;
S11, algorithm parameter is defined;
S12, based on the near front wheel, according to four-wheel coherence generate standard spectrum of road surface roughness;
S13, Stochastic Road Irregularities are generated:It is programmed using MATLAB, white Gaussian noise signal is met the requirements by filter generation Random signal, with this come simulated roadway arbitrary excitation input;
S2, by MATLAB arithmetic programmings, the transmission function of designing tyre to suspension, the suspension transmission function that experiment is measured Data are handled, and obtain the displacement signal after transmission function respectively, and displacement signal is transmitted on suspension;
S3, according to experiment measure displacement and voltage correspondence, convert the displacement signal of spectrum of road surface roughness to voltage signal.
2. the implementation method of the vibration mechine of a kind of integrated exciting module according to claim 1 and virtual prototype, It is characterized in that, the algorithm parameter includes
Value n1, nh above and below spatial frequency:The upper and lower bound of effective band will within the spectral limit of state specified standards road n1 =0.011m-1, nh=2.83m-1
Reference frequency:National regulations value n0=0.1m-1
Road roughness coefficient Gq (n0):It is corresponding with the standard spectrum of road surface roughness grade of national Specification, it selects as needed not The corresponding road roughness coefficient of ad eundem;
Vehicle velocity V:Automobile often uses speed 10-50m/s;
Wheelbase L1, wheelspan B:It is determined according to experiment vehicle;
The upper lower limit value fl, fh of frequency:According to formula f=n*v, as v=10m/s, calculated frequency range is:0.11~ 28.3Hz, as v=50m/s, calculated frequency range is:0.55~141.5Hz only needs to cover consolidating for vehicle based on signal There are the frequency, the frequency range for the number of winning the confidence to be:0.55~28.3Hz;
Sample frequency fs:According to sampling thheorem, sample frequency should be greater than twice of f of original signal maximum frequencys> 2fh=2*28.3 =56.6Hz, it is also contemplated that the resolution ratio and algorithm speed of equipment, take fs=512Hz;
Sampling number N.
3. the implementation method of the vibration mechine of a kind of integrated exciting module according to claim 1 and virtual prototype, It is characterized in that, the transmission function is according to formula H=| mag | * exp (i*pha) are acquired, and in formula, mag is amplitude, and pha is phase Position.
4. the implementation method of the vibration mechine of a kind of integrated exciting module according to claim 3 and virtual prototype, It is characterized in that, amplitude (mag) and phase (pha) are as testing obtained by data calculating of the wheel measured to suspension up to point.
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CN109520756A (en) * 2018-11-20 2019-03-26 中车齐齐哈尔车辆有限公司 The test method and device of goods train vehicle safety
CN112528419B (en) * 2020-12-24 2022-06-17 上海理工大学 Target structural member and external excitation load database construction method based on correlation
CN113239558B (en) * 2021-05-21 2022-12-20 中国工程物理研究院总体工程研究所 Mechanism and data combined driving transportation vibration modeling method
CN114199593B (en) * 2021-12-16 2023-09-05 东风汽车集团股份有限公司 Device and method for measuring vibration sensitivity from rotation excitation of tire to attachment point

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