Shaft coupling installation alignment device
Technical field
The present invention relates to shaft coupling field engineering field, particularly relate to a kind of shaft coupling installation alignment device.
Background technology
Manufacture field in plant equipment, shaft coupling is widely used in equipment connection as comparatively general web member.Shaft coupling comprises two plain flange dishes.In the process of connection two axles, each plain flange dish is fixedly linked with corresponding axle respectively, and two plain flange dishes are fixedly linked by bolt assembly again, finally realize interfixing of two axles.In the installation process of reality, after two plain flange dishes are fixed with corresponding axle usually, need centering two plain flange dishes, and then connecting hole corresponding on two plain flange dishes is aimed at, be finally convenient to bolt and achieve a fixed connection through corresponding connecting hole.So-called centering refers to the dead in line of two plain flange dishes or the axial line distance of two plain flange dishes in the deviation range allowed.
Usually, be fixed after a plain flange dish of shaft coupling connects with corresponding axle, by regulate another plain flange dish to connect with corresponding axle after form overall position, and then realize the centering of two plain flange dishes.The process need of centering determines the axial line distance of two plain flange dishes, measure-alike due to two plain flange dishes, therefore, the axial line distance of the distance of two plain flange dish opposite site wheel rims two plain flange dishes of can determining that this side up is only needed to determine.Operating personnel only need to determine that namely the axial line distance of vertical direction and horizontal direction two plain flange dishes can be follow-up centering and provide guidance.
Carry out in the process of centering work at use dial gauge, dial gauge needs to be installed on two plain flange dishes by adjuster bar and mount pad, and then measures two plain flange dishes axial line distance in a certain direction.Along with current equipment is more and more accurate, the size of some equipment is more and more less, corresponding, and application coupling size is in such devices more and more less.Because dial gauge needs by adjuster bar and mount pad in-site installation in position to be measured, and the said equipment size is less, the size of shaft coupling also can be corresponding less, this operating space just making operator install adjuster bar, mount pad and dial gauge on plain flange dish is comparatively limited to, even cannot realize installing, finally cause adopting dial gauge to be difficult to realize to implement measurement.
In sum, how to alleviate the size of equipment more and more less and dial gauge is installed at the scene time need between larger installation operating space contradiction, be the problem that current those skilled in the art urgently think deeply and solve.
Summary of the invention
The invention provides a kind of shaft coupling installation alignment device, with the size alleviating equipment, more and more less and dial gauge in-site installation needs the contradiction between larger installation operating space.
In order to solve the problems of the technologies described above, the invention discloses following technical scheme:
Shaft coupling installation alignment device, comprises support member, probe and elastic component; Wherein:
Described support member is provided with pilot hole; Described probe is arranged at described pilot hole, and can move along described pilot hole; The bottom surface of described support member and the moving direction of described probe perpendicular;
The bottom of described probe is contravention; And the bottom surface of described contravention and described support member is coplanar in the first plane; The two ends of described probe all expose to the two ends of described pilot hole; Described probe is provided with the first scale section, and described first scale section comprises the first zero graduation line and is distributed in the first positive number scale area and the negative scale area of described first zero graduation line both sides; Described first zero graduation line and described pilot hole top end face coplanar in the second plane, described second plane is parallel with described first plane;
Described elastic component is arranged in described pilot hole, and is connected to implement restoring force to described probe at the moving direction of described probe with described probe.
Preferably, in above-mentioned alignment device, also comprise level interval dip stick;
Described level interval dip stick extends along the direction perpendicular with the moving direction of described probe;
Described support member has link slot; Described link slot is positioned at the side of described probe, and for being slidably matched with described level interval dip stick;
The bottom surface of described support member is provided with the first block, and the bottom surface of described level interval dip stick is provided with the second block; Described first link stopper and described second block are respectively used to fit with two of shaft coupling end faces that plain flange dish is relative, and under being in fit-state, the second zero graduation line of described level interval dip stick and the datum end face of described support member coplanar in the 3rd plane;
Described level interval dip stick and described link slot are slidably matched to regulate the distance between described first block and the second block apparent surface.
Preferably, in above-mentioned alignment device, described link slot comprises the first hanging groove and the second hanging groove; Described level interval dip stick comprises chi main body and hook; It is coplanar with the bottom surface of the bottom surface and described support member of guaranteeing to be positioned at the described chi body of described second hanging groove that described hook and described first hanging groove are in mounting state;
Under described hook and described first hanging groove are in disengaged position, described chi body and described second hanging groove mount, and the bottom surface evagination of described chi body is in the bottom surface of described support member, and parallel with the bottom surface of described support member.
Preferably, in above-mentioned alignment device, described first hanging groove and described second hanging groove distribute side by side, and the length of described second hanging groove is greater than the length of described first hanging groove.
Preferably, in above-mentioned alignment device, the inwall of described pilot hole is provided with limited support; Described probe is provided with spacing setting up the stage; Described elastic component be arranged on described limited support and described spacing set up the stage between, and the two ends of described elastic component are fixedly linked with described limited support and described spacing setting up the stage respectively.
Preferably, in above-mentioned alignment device, described elastic component is spring.
Preferably, in above-mentioned alignment device, also comprise grip part, described grip part is connected with described support member.
Preferably, in above-mentioned alignment device, described pilot hole is bar hole, and extends along the direction perpendicular with the moving direction of described probe.
Alignment device provided by the invention can in installation outside the venue, operating personnel only need the position regulating support member in use, and then the bottom surface of support member is contacted with the wheel rim of a plain flange dish, the contravention of probe contacts with another plain flange dish, by the reading to the first scale section and support member either flush scale, two plain flange disk axis distances can be obtained, then implement the centering work of shaft coupling according to this distance.Visible, alignment device provided by the invention can avoid in-site installation.And the present invention can regulate and distance adjustment between two plain flange dish contacts site, and then make alignment device more can adapt to the less device space.In summary, alignment device provided by the invention can alleviate the size of equipment more and more less and dial gauge is installed at the scene time need between larger dress operating space contradiction.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention or background technology, be briefly described to the required accompanying drawing used in embodiment or background technology description below, apparently, for those of ordinary skills, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the shaft coupling installation alignment device that the embodiment of the present invention provides;
Fig. 2 be the probe that provides of the embodiment of the present invention with pilot hole coordinate schematic diagram
Fig. 3 is the structural representation of the support member that the embodiment of the present invention provides;
Fig. 4 is the right view of Fig. 3;
The structural representation of the level interval dip stick that Fig. 5 embodiment of the present invention provides;
Fig. 6 is the right view of Fig. 5;
Fig. 7 is the operating diagram of the shaft coupling alignment device that the embodiment of the present invention provides.
Description of reference numerals:
Support member 100, probe 200, level interval dip stick 300, spring 400, plain flange dish 500, plain flange dish 600;
First block 111, first hanging groove 112, pilot hole 113, limited support 114, I-shaped groove 115, grip part 116, spacingly set up the stage 210, operation carrying handle 220, contravention 230, hook 310, push-and-pull portion 320, second zero graduation line 330, second block 340.
Embodiment
Embodiments provide a kind of shaft coupling installation alignment device, to need the contradiction between larger installation operating space when the size alleviating equipment is more and more less and dial gauge is installed at the scene.
Technical scheme in the present invention is understood better in order to make those skilled in the art person, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, should belong to the scope of protection of the invention.
Please refer to Fig. 1-7, embodiments provide a kind of shaft coupling installation alignment device.The alignment device provided comprises support member 100, probe 200 and elastic component.
Wherein, support member 100 is generally strip piece, and in use, the length direction of support member 100 is the abutting direction of two plain flange dishes of shaft coupling.Support member 100 is provided with pilot hole 113.Probe 200 is arranged at pilot hole 113, and can move along pilot hole 113.The bottom surface of support member 100 is plane, and end face is top reference face.The bottom surface of support member 100 and end face are all perpendicular with the moving direction of probe 200.Usually, probe 200 slides in pilot hole 113.
The outer two ends stretching in pilot hole 113 respectively, two ends of probe 200.The bottom of probe 200 is contravention 230, and the bottom surface of support member 100 is surface of contact, and contravention 230 is coplanar in the first plane with the bottom surface of support member 100.Probe 200 is provided with the first scale section, first scale section comprises the first zero graduation line and is distributed in the first positive number scale area and the negative scale area of the first zero graduation line both sides, and the first positive number scale area, the first zero graduation line and negative scale area distribute successively along the moving direction of probe 200.With standard rule subclass seemingly, no matter be the first positive number scale area, or negative scale area, the distance of distance the first zero graduation line is far away, and so the absolute value of ruler subscript number is larger.In the embodiment of the present invention, the top end face of the first zero graduation line and pilot hole 113 is coplanar in the second plane.Usually, the end face of support member 100 and the top end face of pilot hole 113 coplanar, therefore the end face of support member 100 and the first zero graduation line also coplanar.
Elastic component is arranged in pilot hole 113.Elastic component is generally spring 400.Elastic component is connected with probe 200 at the moving direction of probe 200.The effect of elastic component is to apply restoring force to probe 200, to ensure that probe 200 is in original state.Operating personnel press down or on carry probe 200 and realize probe 200 and move relative to pilot hole 113, can compress or draw springs, after external force is removed, under the restoring force effect of elastic component, probe 200 is reset to original state simultaneously.For the ease of operation, the top of probe 200 is provided with operation carrying handle 220, so that the operation to probe 200.
The course of work of the alignment device that the present embodiment provides is described below in conjunction with Fig. 7, specific as follows:
Be placed on the bottom surface of support member 100 on the wheel rim of plain flange dish 500, moveable support 100 makes probe 200 relative with the wheel rim of plain flange dish 600.This process, operating personnel carry or press down probe 200 on needing and probe 200 is moved relative to pilot hole 113, and then contravention 230 is contacted with the wheel rim of plain flange dish 600.The alignment device that the present embodiment provides is in original state, and contravention 230 is in same plane with the bottom surface of support member 100, and the end face of the first zero graduation line and support member 100 is coplanar.Due to the moving direction of probe 200 and the bottom surface of support member 100 mutually vertical, therefore, operating personnel press down or on when carrying probe 200, scale mark can depart from the end face of support member 100, and then makes another scale mark of the first scale area and the either flush of support member 100.Now operating personnel read the scale reading of the either flush of the first scale area and support member 100 by the visual angle flushing in support member 100 end face, and this reading is the displacement of probe 200.Because plain flange dish 500 is identical with the diameter of plain flange dish 600, therefore the displacement of above-mentioned probe 200 be plain flange dish 500 and plain flange dish 600 axis between in the distance of probe 200 moving direction, operating personnel can implement the centering work of shaft coupling according to this distance.
Known by the above-mentioned course of work, the alignment device that the present embodiment provides can complete assembling outside the venue, operating personnel only need the position regulating support member 100 in use, and then the bottom surface of support member 100 is contacted with the wheel rim of plain flange dish 500, the contravention 230 of probe 200 contacts with plain flange dish 600, by the reading to the first scale section and support member 100 either flush scale, plain flange dish 500 and the axial line distance of plain flange dish 600 can be obtained, then implement the centering work of shaft coupling according to this distance.Visible, the alignment device that the present embodiment provides can avoid in-site installation.And the embodiment of the present invention can realize and distance adjustment between plain flange dish 500 and plain flange dish 600 contact site, and then make alignment device more can adapt to the less device space.In summary, the alignment device that the present embodiment provides can alleviate the size of equipment more and more less and dial gauge is installed at the scene time need between larger installation operating space contradiction.
The alignment device that the embodiment of the present invention provides can also comprise level interval dip stick 300, level interval dip stick 300 is for the detection of the spacing of the end face to plain flange dish 500 and plain flange dish 600, and the distance namely between plain flange dish 500 and plain flange dish 600 detects.Concrete, level interval dip stick 300 extends along the direction perpendicular with the moving direction of probe 200.Support member 100 has link slot, and link slot is positioned at the side of probe 200, to avoid the interference to pilot hole 113.Link slot and level interval dip stick 300 are slidably matched, and for the ease of the operation to level interval dip stick 300, preferably, level interval dip stick 300 is provided with push-and-pull portion 320.The bottom surface of support member 100 is provided with the first block 111, and the bottom surface of level interval dip stick 300 is provided with the second block 340, first block 111 and the second block 340 is respectively used to fit with the end face of plain flange dish 500 and plain flange dish 600.Level interval dip stick 300 has the second scale section, and the second scale section comprises the second zero graduation line 330 and the second positive number scale area, and under the first block 111 and the second block 340 are in fit-state, the second positive number scale area is positioned at link slot.First block 111 and the second block 340 are in state bonded to each other, and the second zero graduation line 330 is coplanar in the 3rd plane with the datum end face of support member 100, and the 3rd plane is parallel with the moving direction of probe 200.The distance that can regulate between the first block 111 and the second block 340 apparent surface that is slidably matched of level interval dip stick 300 and link slot.
Implement plain flange dish 500 and plain flange dish 600 dock end face distance measure time, regulate the position of level interval dip stick 300 in link slot, first block 111 is fitted with the end face of plain flange dish 500, second block 340 is fitted with the end face of plain flange dish 600, distance between first block 111 and the second block 340 can be read by the second positive number scale area, because the first block 111 and the thickness of the second block 340 on level interval dip stick 300 direction are determined, therefore, the thickness sum of the reading that operating personnel read from the second positive number scale area and the first block 111 and the second block 340 is the distance between plain flange dish 500 and plain flange dish 600 end face.
Visible, above-mentioned preferred version can realize the detection of the spacing of the end face to plain flange dish 500 and plain flange dish 600.
Concrete, above-mentioned link slot can comprise the first hanging groove 112 and the second hanging groove, and the second hanging groove can be I-shaped groove 115.Level interval dip stick 300 comprises chi main body and hook 310, and it is coplanar with the bottom surface of the bottom surface and support member 100 of guaranteeing to be positioned at the chi body of the second hanging groove that hook 310 and the first hanging groove 112 are in mounting state.Hook 310 and first is under hanging groove 112 is in disengaged position, and chi body and the second hanging groove mount, and the bottom surface evagination of chi body is in the bottom surface of support member 100, and parallel with the bottom surface of support member 100.In such cases, level interval dip stick 300 can fall, and then the second block 340 can be driven to fall, finally avoid due to plain flange dish 600 lower than plain flange dish 500 time, the second block 340 cannot be fitted in plain flange dish 600 end face situation occur.
Preferably, the first hanging groove 112 and the second hanging groove distribute side by side, and the length of the second hanging groove is greater than the length of the first hanging groove 112.
Elastic component can by multiple set-up mode, as long as can ensure probe 200 press down or on after the external force carried removes, probe 200 can reset under the effect of elastic component, and then makes the end face of the first zero graduation line of the first scale area and support member 100 coplanar, is namely in original state.A kind of set-up mode of elastic component is as follows: the inwall of pilot hole 113 is provided with limited support 114, and probe 200 is provided with spacingly sets up the stage 210.Elastic component is arranged on limited support 114 and spacingly sets up the stage between 210, and the two ends of elastic component are respectively limited support 114 and spacing setting up the stage 210 is fixedly linked.
For the ease of regulating the position of support member 100, preferably, the alignment device that the present embodiment provides also comprises grip part 116, and grip part 116 is connected with support member 100.Concrete, grip part 116 is vertical with support member 100.More specifically, as shown in Fig. 1,3 or 7, grip part 116 and support member 100 are integral type structure, form L shape structure.
In order to make the distance between the bottom surface of contravention 230 and support member 100 and plain flange dish 500 contact site more easily regulate, preferably, pilot hole 113 is bar hole, and bar hole extends along the direction perpendicular with the moving direction of probe 200.By regulating the position of probe 200 in pilot hole 113, realize the adjustment of contravention 230 position of probe 200.
Herein, only emphasis describes each preferred version is different from other scheme, each preferred version only otherwise conflict, can combination in any, within the category of the embodiment formed after combination also disclosed in this instructions, considering that text is succinct, just no longer describing separately combining the embodiment formed herein.
The above is only the specific embodiment of the present invention, those skilled in the art is understood or realizes the present invention.To be apparent to one skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
The above is only the specific embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.