CN105154630B - A kind of high-voltage switch gear pipe valve preparation method and high-voltage switch gear pipe valve - Google Patents

A kind of high-voltage switch gear pipe valve preparation method and high-voltage switch gear pipe valve Download PDF

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Publication number
CN105154630B
CN105154630B CN201510577358.5A CN201510577358A CN105154630B CN 105154630 B CN105154630 B CN 105154630B CN 201510577358 A CN201510577358 A CN 201510577358A CN 105154630 B CN105154630 B CN 105154630B
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pipe valve
voltage switch
switch gear
gear pipe
workpiece
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CN105154630A (en
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王安平
韩书谟
陈东风
刘拥军
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State Grid Corp of China SGCC
Pinggao Group Co Ltd
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State Grid Corp of China SGCC
Pinggao Group Co Ltd
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Abstract

The present invention relates to a kind of high-voltage switch gear pipe valve preparation method and high-voltage switch gear pipe valve, belong to technical field of heat treatment.The high-voltage switch gear pipe valve preparation method comprises the following steps:High-voltage switch gear pipe valve blank is carried out at 910 930 DEG C carburizing and carburized layer is formed, cooled down, obtain carburizing pipe valve workpiece;The carburizing pipe valve workpiece heat that will be obtained is cooled down to 4 16min are incubated at 880 900 DEG C, obtains normalizing pipe valve workpiece;The valve port line part at the normalizing pipe valve workpiece two ends to obtaining is heated to 870 890 DEG C, is cooled down in oil, and must quench pipe valve workpiece;The quenching pipe valve workpiece that will be obtained is tempered 60 90min at 490 510 DEG C, and cooling is obtained final product.High-voltage switch gear pipe valve preparation method of the invention meets the reliability requirement of high-voltage switch gear pipe valve, can ensure that the normal work of high-voltage switch gear hydraulic mechanism, and operation is flexible, point, in-place closing.

Description

A kind of high-voltage switch gear pipe valve preparation method and high-voltage switch gear pipe valve
Technical field
The present invention relates to a kind of high-voltage switch gear pipe valve preparation method and high-voltage switch gear pipe valve, belong to technical field of heat treatment.
Background technology
Carburization process is widely used chemical heat treatment process in machine building industry, be primarily adapted for use in bear abrasion, The equipment part of alternation contact stress or bending stress and shock loading, such as gear, support, piston pin part, especially in car , in device fabrication industry using more universal.Carburization process refers to that steel-iron components are heated and be incubated in carburizing medium, makes carbon Atom penetrates into piece surface, increases the phosphorus content on steel-iron components top layers, and obtains at a kind of chemical heat of certain carbon profile Science and engineering skill.The purpose of carburizing is to obtain phosphorus content high, and quenched, tempering on the surface of mild steel or low-carbon alloy steel part Afterwards, piece surface is made to obtain hardness and wearability high, and the centre of part still keeps certain intensity and modeling higher Property and toughness.
Field is manufactured in high-voltage switch gear, carburization process also has certain application.Pipe valve is on high-voltage switch gear hydraulic mechanism One vital part, high-voltage switch gear pipe valve is tubular structure, including middle pipeline section, middle pipeline section one end is connected with combined floodgate section, separately One end is connected with separating brake section, and the outer tube wall of combined floodgate section is with diameter greater than middle pipeline section outer tube wall diameter, the outer tube wall diameter of separating brake section Less than middle pipeline section pipe outer wall diameter.During specific works, in the presence of hydraulic oil, pipe valve makees reciprocal punching in valve body along axis Hit motion.This requires that pipe valve has certain wearability, and two ends inclined-plane valve port seal line (valve port line) be in it is strong Must not deformed depression or scaling-off cracking under percussion, it is necessary to have enough intensity, hardness and fatigue resistance, while again Seeking the core of pipe valve should keep certain intensity and good toughness.
In the prior art, in order to improve the reliability of high-voltage switch gear pipe valve, carburizing, quenching, low is typically carried out to pipe valve Warm temper.Between 55~60HRC, matrix hardness is between 39~45HRC for pipe valve carburized surface hardness after treatment.But It is after the heat treated pipe valve application on-board the circuit breaker of this carburizing, to be easy to pipe valve deformation, cracking thing during running Therefore.Its reason may is that the pipe valve is a kind of thin-walled parts, thinnest part only thickness 2mm, by after above-mentioned heat treatment, although its Surface and matrix hardness are higher, with intensity higher, but by the impact born at pipe valve at work two ends valve port line Bearing strength test concentrates larger, point, operation of closing a floodgate just occur that valve port line depression broadens even local bursting crack, deformation for only more than 200 times And cause oil leakage phenomenon.
The content of the invention
It is an object of the invention to provide a kind of high-voltage switch gear pipe valve preparation method, to solve prior art high-voltage switch Easily be recessed at pipe valve sealing valve port line, deform or local bursting crack problem.It is a kind of above-mentioned the present invention also aims to provide The treated high-voltage switch gear pipe valve of method.
In order to realize the above object the technical scheme of high-voltage switch gear pipe valve preparation method of the invention is as follows:
A kind of high-voltage switch gear pipe valve preparation method, comprises the following steps:
1) carburizing:High-voltage switch gear pipe valve blank is carried out at 910-930 DEG C carburizing and carburized layer is formed, cooled down, must oozed Carbon pipe valve workpiece;
2) normalizing:By step 1) in the carburizing pipe valve workpiece heat that obtains to 4-16min is incubated at 880-900 DEG C, cool down, Obtain normalizing pipe valve workpiece;
3) selective hardening:To step 2) in the valve port line part of normalizing pipe valve workpiece one end that obtains be heated to 870-890 DEG C, cooled down in oil, the valve port line part of the other end is then heated to 870-890 DEG C, cooled down in oil, must quench pipe valve work Part;
4) high tempering:By step 3) the quenching pipe valve workpiece that obtains is tempered 60-90min at 490-510 DEG C, cooling, i.e., .
High-voltage switch gear pipe valve preparation method of the invention is after carburizing and normalizing to the valve port line of the outer tube wall at pipe valve two ends Position carries out selective hardening, improves hardness, intensity and the wearability at above-mentioned position, and for the outer tube wall of pipe valve middle part Do not quenched, while it is kept certain hardness, also maintained toughness higher, it is to avoid the outer tube at pipe valve two ends Occur depression, deformation and Fragmentation Phenomena caused by stress concentration at the valve port line of wall and middle part outer tube wall intersection, keep away Exempt from the generation of oil leakage phenomenon, it is ensured that the normal divide-shut brake of high-voltage switch gear pipe valve, improve the reliability during its military service.
The high-voltage switch gear pipe valve is tubular structure, including middle pipeline section, and middle pipeline section one end is connected with combined floodgate section, another End is connected with separating brake section, and the outer tube wall of combined floodgate section is with diameter greater than middle pipeline section outer tube wall diameter, and the outer tube wall diameter of separating brake section is small In middle pipeline section pipe outer wall diameter.The valve port line part be high-voltage switch gear pipe valve combined floodgate section and separating brake section outer tube wall with it is corresponding External part top pressure coordinate position.
The step 3) in the valve port line part of normalizing pipe valve workpiece be heated to 870-890 DEG C within a short period of time, specifically , the time is can be controlled within 10s, such as 8-10s.
It is the Steel material of 20CrMnMo that the material of the high-voltage switch gear pipe valve uses the trade mark, and its mass percent composition is: The Cr of the Mn of the Si of the C of 0.17%-0.23%, 0.17%-0.37%, 0.90%-1.20%, 1.10%-1.40%, The Mo of 0.20%-0.30%, balance of Fe.
The high-voltage switch gear pipe valve blank is the high-voltage switch gear pipe valve blank processed according to above-mentioned material blanking rear car.For Ensure that pipe valve workpiece remains to keep certain carburized layer thickness, the step 1 after processing of polishing) high-voltage switch gear pipe valve hair The outer tube wall of base has mill amount of staying, described to stay mill amount less than the thickness of the carburized layer.
Preferably, the step 1) in carburized layer thickness be 0.9-1.1mm, the step 1) high-voltage switch gear pipe valve The outer tube wall of blank has 0.2-0.3mm's to stay mill amount.So after processing and forming, the thickness of carburized layer is maintained at 0.6- 0.9mm。
In order to remove the material of pipe valve excess surface, be molded pipe valve, the step 1) in the carburizing pipe valve workpiece that obtains Carry out being processed shaping before normalizing, grind off and stay mill amount.
The step 1) in cooling be cooled to after 830 DEG C using stove and go out that space for collecting ashes in a stove is cold or stove is cooled to less than 500 DEG C and comes out of the stove and carries out Air cooling.
The step 1) in carburizing can use method for carburizing of the prior art, it is general, using case-hardening furnace or Pit carburizing furnace carries out Carburization Treatment.
In order to ensure the effect of normalizing, soaking time is different according to different mode of heatings, the step 2) middle heating Using salt bath furnace or batch-type furnace, soaking time is 4-6min when using salt bath stove heat, when being incubated during using box stove heat Between be 14-16min;Preferably, the step 4) in when using salt bath stove heat soaking time be 5min, using box stove heat When soaking time be 15min.
The step 2) in be cooled to naturally cool to room temperature in atmosphere.
The step 4) in be cooled to naturally cool to room temperature in atmosphere.
The technical scheme of high-voltage switch gear pipe valve of the invention is as follows:
One kind is using high-voltage switch gear pipe valve obtained in above-mentioned preparation method.
The treated high-voltage switch gear pipe valve two ends valve port line part surface of high-voltage switch gear pipe valve preparation method of the invention is hard Degree is higher, between 45-50HRC, meets its requirement to wearability, and intervalve segment table surface hardness has between 37-43HRC The intensity being necessary;And the matrix hardness at non-carburizing position controls between 23-32HRC, to disclosure satisfy that toughness requirements.That is carburizing Selective hardening part afterwards has hardness higher, intensity and wearability, and the part without quenching after carburizing is with foot With toughness higher while enough hardness and intensity, material potential is given full play to, made the pipe valve will not in ballistic motion Produce brittle cracking, cause oil leak and influence high-voltage switch gear point, combined floodgate performance.The reliability for meeting high-voltage switch gear pipe valve will Ask, can ensure that the normal work of high-voltage switch gear hydraulic mechanism, operation is flexible, point, in-place closing.
Brief description of the drawings
Fig. 1 is the structural representation of the carburizing blank of the high-voltage switch gear pipe valve of comparative example of the invention;
Fig. 2 is the structural representation of the carburizing blank of the high-voltage switch gear pipe valve of embodiments of the invention 1;
Fig. 3 is the shaping workpiece structure and selective hardening position view of the high-voltage switch gear pipe valve of embodiments of the invention 1.
Specific embodiment
Technical scheme is further described below by specific embodiment.
Embodiment 1
The high-voltage switch gear pipe valve preparation method of the present embodiment comprises the following steps:
1) blank processing:By high-voltage switch gear pipe valve blanking, the specific composition of material therefor is shown in Table 1, according to structure shown in Fig. 2 Vehicle Processing goes out high-voltage switch gear pipe valve blank, and it is 0.3mm that the outer tube wall of high-voltage switch gear pipe valve blank stays mill amount;
Table 1
2) carburizing:By step 1) in the high-voltage switch gear pipe valve blank that obtains oozed at 910 DEG C using case-hardening furnace Carbon, carburized layer is formed in injectron valve surface, and carburized layer thickness is 0.9mm, and hole of coming out of the stove is carried out after then stove is cooled to 830 DEG C It is cooled to room temperature, obtains carburizing pipe valve workpiece;
3) process:By step 2) the carburizing pipe valve workpiece that obtains processes shaping pipe valve workpiece according to structure shown in Fig. 3;
The high-voltage switch gear pipe valve is tubular structure, including middle pipeline section 1, middle pipeline section one end is connected with separating brake section 2, separately One end is connected with combined floodgate section 3, and the outer tube wall of combined floodgate section is with diameter greater than middle pipeline section outer tube wall diameter, the outer tube wall diameter of separating brake section Less than middle pipeline section pipe outer wall diameter.
4) normalizing:By step 3) in the shaping pipe valve workpiece that obtains be heated to 900 DEG C using salt bath furnace, be incubated 5min, Room temperature is naturally cooled in air, normalizing pipe valve workpiece is obtained;
5) selective hardening:By step 4) the normalizing pipe valve workpiece that obtains is placed on high-frequency induction heating apparatus, aligns fire tube The valve port line part of the outer tube wall of valve workpiece one end is heated to 890 DEG C in 10s, is cooled down in oil, then by the valve of the other end Mouth line part is heated to 890 DEG C in 10s, is cooled down in oil, and must quench pipe valve workpiece;The valve port line part is high-voltage switch gear The position that the outer tube wall of pipe valve combined floodgate section and separating brake section coordinates with corresponding external part top pressure, it is specific such as point at A and B in Fig. 3 Shown in setting-out part;
6) high tempering:By step 5) in the quenching pipe valve workpiece that obtains 90min is tempered at 490 DEG C using batch-type furnace, Room temperature is naturally cooled in atmosphere, is refined, obtain final product.
The high-voltage switch gear pipe valve of the present embodiment is using high-voltage switch gear pipe valve obtained in the above method.
Embodiment 2
The high-voltage switch gear pipe valve preparation method of the present embodiment comprises the following steps:
1) blank processing:High-voltage switch gear pipe valve blanking, the specific composition of material therefor are shown in Table 1, according to the phase of embodiment 1 Same mode Vehicle Processing goes out high-voltage switch gear pipe valve blank, and it is 0.2mm that the outer tube wall of high-voltage switch gear pipe valve blank stays mill amount;
2) carburizing:By step 1) in the high-voltage switch gear pipe valve blank that obtains oozed at 930 DEG C using pit carburizing furnace Carbon, carburized layer is formed in injectron valve surface, and carburized layer thickness is 1.1mm, and then stove is come out of the stove after being cooled to 500 DEG C carries out sky It is cooled to room temperature, obtains carburizing pipe valve workpiece;
3) process:By step 2) the carburizing pipe valve workpiece that obtains processes formed pipe according to the same manner as in Example 1 Valve workpiece;
4) normalizing:By step 3) in the shaping pipe valve workpiece that obtains be heated to 880 DEG C using batch-type furnace, be incubated 15min, Room temperature is naturally cooled in air, normalizing pipe valve workpiece is obtained;
5) selective hardening:By step 4) the normalizing pipe valve workpiece that obtains is placed on high-frequency induction heating apparatus, aligns fire tube The valve port line part of the outer tube wall of valve workpiece one end is heated to 870 DEG C in 8s, is cooled down in oil, then by the valve port of the other end Line part is heated to 870 DEG C in 8s, is cooled down in oil, and must quench pipe valve workpiece;The valve port line part with embodiment 1, then Room temperature is cooled in oil, must quench pipe valve workpiece;
6) high tempering:By step 5) in the quenching pipe valve workpiece that obtains 60min is tempered at 510 DEG C using shaft furnace, Room temperature is naturally cooled in atmosphere, is refined, obtain final product.
The high-voltage switch gear pipe valve of the present embodiment is using high-voltage switch gear pipe valve obtained in the above method.
Embodiment 3
The high-voltage switch gear pipe valve preparation method of the present embodiment comprises the following steps:
1) blank processing:High-voltage switch gear pipe valve blanking, the specific composition of material therefor are shown in Table 1, according to the phase of embodiment 1 Same mode Vehicle Processing goes out high-voltage switch gear pipe valve blank, and it is 0.25mm that the outer tube wall of high-voltage switch gear pipe valve blank stays mill amount;
2) carburizing:By step 1) in the high-voltage switch gear pipe valve blank that obtains oozed at 920 DEG C using pit carburizing furnace Carbon, carburized layer is formed in injectron valve surface, and carburized layer thickness is 1.0mm, and then stove is come out of the stove after being cooled to 500 DEG C carries out sky It is cooled to room temperature, obtains carburizing pipe valve workpiece;
3) process:By step 2) the carburizing pipe valve workpiece that obtains processes formed pipe according to the same manner as in Example 1 Valve workpiece;
4) normalizing:By step 3) in the shaping pipe valve workpiece that obtains be heated to 890 DEG C using salt bath furnace, be incubated 4min, Room temperature is naturally cooled in air, normalizing pipe valve workpiece is obtained;
5) selective hardening:By step 4) the normalizing pipe valve workpiece that obtains is placed on high-frequency induction heating apparatus, aligns fire tube The valve port line part of the outer tube wall of valve workpiece one end is heated to 880 DEG C in 9s, is cooled down in oil, then by the valve port of the other end Line part is heated to 880 DEG C in 9s, is cooled down in oil, and must quench pipe valve workpiece;The valve port line anti-wear component with embodiment 1, Then room temperature is cooled in oil, must quench pipe valve workpiece;
6) high tempering:By step 5) in the quenching pipe valve workpiece that obtains 70min is tempered at 500 DEG C using shaft furnace, Room temperature is naturally cooled in atmosphere, is refined, obtain final product.
The high-voltage switch gear pipe valve of the present embodiment is using high-voltage switch gear pipe valve obtained in the above method.
Embodiment 4
The high-voltage switch gear pipe valve preparation method of the present embodiment comprises the following steps:
1) blank processing:High-voltage switch gear pipe valve blanking, the specific composition of material therefor are shown in Table 2, according to the phase of embodiment 1 Same mode Vehicle Processing goes out high-voltage switch gear pipe valve blank, and it is 0.25mm that the outer tube wall of high-voltage switch gear pipe valve blank stays mill amount;
Table 2
2) carburizing:By step 1) in the high-voltage switch gear pipe valve blank that obtains oozed at 920 DEG C using pit carburizing furnace Carbon, carburized layer is formed in injectron valve surface, and carburized layer thickness is 1.0mm, and sky of coming out of the stove is carried out after then stove is cooled to 500 DEG C It is cooled to room temperature, obtains carburizing pipe valve workpiece;
3) normalizing:By step 2) in the carburizing pipe valve workpiece that obtains be heated to 880 DEG C using salt bath furnace, be incubated 6min, Room temperature is naturally cooled in air, normalizing pipe valve workpiece is obtained;
4) selective hardening:By step 3) the normalizing pipe valve workpiece that obtains is placed on high-frequency induction heating apparatus, aligns fire tube The valve port line part of the outer tube wall of valve workpiece one end is heated to 880 DEG C in 9s, is cooled down in oil, then by the valve port of the other end Line part is heated to 880 DEG C in 9s, is cooled down in oil, and must quench pipe valve workpiece;The valve port line part with embodiment 1, then Room temperature is cooled in oil, must quench pipe valve workpiece;
5) high tempering:By step 4) in the quenching pipe valve workpiece that obtains 70min is tempered at 500 DEG C using shaft furnace, Room temperature is naturally cooled in atmosphere, is refined, obtain final product.
The high-voltage switch gear pipe valve of the present embodiment is using high-voltage switch gear pipe valve obtained in the above method.
Comparative example
The high pressure pipe valve heat treatment method of the present embodiment comprises the following steps:
1) blank processing:By high-voltage switch gear pipe valve blanking, the specific composition of material therefor is shown in Table 1, according to structure shown in Fig. 1 Vehicle Processing goes out high-voltage switch gear pipe valve blank, and it is 0.3mm that the outer tube wall of high-voltage switch gear pipe valve blank stays mill amount;
2) carburizing:By step 1) in the high-voltage switch gear pipe valve blank that obtains oozed at 910 DEG C using case-hardening furnace Carbon, carburized layer is formed in injectron valve surface, and carburized layer thickness is 0.9mm, and hole of coming out of the stove is carried out after then stove is cooled to 830 DEG C It is cooled to room temperature, obtains carburizing pipe valve workpiece;
3) process:By step 2) the carburizing pipe valve workpiece that obtains processes formed pipe according to the same manner as in Example 1 Valve workpiece;
4) quench:By step 3) in the shaping pipe valve workpiece that obtains be heated to 860 DEG C using batch-type furnace, be incubated 15min, so Room temperature is cooled in oil afterwards, must quench pipe valve workpiece;
5) it is tempered:By step 4) in the quenching pipe valve workpiece that obtains 120min is tempered at 200 DEG C using batch-type furnace, in sky Room temperature is naturally cooled in gas, is refined, obtained final product.
The high-voltage switch gear pipe valve of this comparative example is using high-voltage switch gear pipe valve obtained in the above method.
Experimental example
To its hardness of injectron valve test and operational reliability for being finally given using embodiment 1-4 and comparative example, Concrete outcome is shown in Table 3.
Injectron valve test result heat treated in the embodiment 1-4 of table 3 and comparative example
The treated high-voltage switch gear pipe valve of the method for the present invention is tested through mechanical endurance test and found, either in specified oil Carried out under the conditions of pressure, rated voltage, or in oil pressure high, high voltage, or low oil pressure, low-voltage etc. point, closing operation, point, conjunction Flexibly in place, pipe valve situation without exception, mechanism's ne-leakage phenomenon, valve port line does not have to beat heap depression and Fragmentation Phenomena lock, complete The performance requirement that full up sufficient hydraulic mechanism is on active service.
Heat treatment method multiplicity of the invention is high, it is easy to production operation, part quality stabilization, under arms during safety It is reliable, normal point, combined floodgate work of high-voltage switch gear hydraulic mechanism are can ensure that, economic benefits comparison is notable.

Claims (7)

1. a kind of high-voltage switch gear pipe valve preparation method, it is characterised in that comprise the following steps:
1) carburizing:High-voltage switch gear pipe valve blank is carried out at 910-930 DEG C carburizing and carburized layer is formed, cooled down, obtain carburizing pipe Valve workpiece;The outer tube wall of high-voltage switch gear pipe valve blank stays mill amount for 0.2-0.3mm, the thickness of the carburized layer with mill amount is stayed It is 0.9-1.1mm;
Step 1) in the carburizing pipe valve workpiece that obtains carry out being processed shaping before normalizing;
2) normalizing:By step 1) in the carburizing pipe valve workpiece heat that obtains to 4-16min is incubated at 880-900 DEG C, cool down, obtain just Fire tube valve workpiece;
3) selective hardening:To step 2) in the valve port line part of normalizing pipe valve workpiece one end that obtains be heated to 870-890 DEG C, Cooled down in oil, the valve port line part of the other end is then heated to 870-890 DEG C, cooled down in oil, must quench pipe valve workpiece;Institute State the portion that the outer tube wall that valve port line part is high-voltage switch gear pipe valve combined floodgate section and separating brake section coordinates with corresponding external part top pressure Position;
4) high tempering:By step 3) the quenching pipe valve workpiece that obtains is tempered 60-90min at 490-510 DEG C, and cooling is obtained final product.
2. high-voltage switch gear pipe valve preparation method as claimed in claim 1, it is characterised in that the material of the high-voltage switch gear pipe valve It is 20CrMnMo.
3. high-voltage switch gear pipe valve preparation method as claimed in claim 1, it is characterised in that the step 1) in be cooled to use Stove goes out that space for collecting ashes in a stove is cold after being cooled to 830 DEG C or stove is cooled to less than 500 DEG C and comes out of the stove and carries out air cooling.
4. high-voltage switch gear pipe valve preparation method as claimed in claim 1, it is characterised in that the step 2) in heating use salt Liquid furnace or batch-type furnace, soaking time is 4-6min when using salt bath stove heat, and soaking time is 14- when using box stove heat 16min。
5. high-voltage switch gear pipe valve preparation method as claimed in claim 1, it is characterised in that the step 2) in be cooled to Room temperature is naturally cooled in air.
6. high-voltage switch gear pipe valve preparation method as claimed in claim 1, it is characterised in that the step 4) in be cooled to Room temperature is naturally cooled in air.
7. a kind of using high-voltage switch gear pipe valve obtained in preparation method as claimed in claim 1.
CN201510577358.5A 2015-09-11 2015-09-11 A kind of high-voltage switch gear pipe valve preparation method and high-voltage switch gear pipe valve Active CN105154630B (en)

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