CN105152292A - Automatic preparation device and method for flocculant solution - Google Patents

Automatic preparation device and method for flocculant solution Download PDF

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Publication number
CN105152292A
CN105152292A CN201510545832.6A CN201510545832A CN105152292A CN 105152292 A CN105152292 A CN 105152292A CN 201510545832 A CN201510545832 A CN 201510545832A CN 105152292 A CN105152292 A CN 105152292A
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dissolving vessel
flocculant solution
flocculation agent
water
magnetic valve
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CN201510545832.6A
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CN105152292B (en
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李宏
傅斌
张莉峰
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Abstract

The invention discloses an automatic preparation device and a method for flocculant solution. The automatic preparation device comprises a powder silo, a screw powder supply mechanism, a measuring pocket, a mixer, a first dissolving tank, a second dissolving tank and a controller in sequence. The preparation method includes: delivering flocculant powder stored in the powder silo to the measuring pocket through the screw powder supply mechanism, feeding the powder into the mixer under the action of compressed air to enable the powder to be uniformly mixed with water under the pressure of 0.12-0.2MPa, allowing obtained mixed materials to sequentially enter the first and second dissolving tanks, and stirring to obtain the flocculant solution with mass concentration being 3-5%o. The automatic preparation device and method for the flocculant solution have the advantages that automatic control can be realized, thorough mixing and dissolving of flocculant in water can be guaranteed, the prepared flocculant solution can be directly fed to each dosing point through dosing pumps to guarantee the flocculant solution against deterioration failure caused by long-term storage, and accordingly influences on wastewater treatment effects are avoided.

Description

A kind of automatic preparation facilities of flocculant solution and method
Technical field
The present invention relates to industrial waste water treatment, be specifically related to a kind of automatic preparation facilities and method of flocculant solution.
Background technology
Industry steel-making can produce in a large number from the waste water of pickling, cold rolling and coating unit etc.Because the levitated object produced in wastewater treatment is small suspended particle and colloidal particle, in dispersion suspension state in water, pole is not easily precipitated and is departed from layering with water, and water ratio is very high, and volume is very large, for carry and subsequent disposal all inconvenient.Therefore, need to add flocculation agent, so that follow-up dewatering process to several links such as emulsion neutralization tank, overhead pond, settling tank, acid waste water neutralization tank and the mixing of suspension Chi Pu gas in the technological process of wastewater treatment.
Flocculation is exactly to the charge neutrality of fine particle in suspension and colloid and adsorption bridging by organic polymer coargulator, destroy the stability of these particles, it is made to contact with each other and agglomerated together, and then form larger floc sedimentation fast, can rapid subsidence, or realize under the effect of mechanical dehydration and being separated of water, the wastewater treatment needed after favourable.At present in various waste water treatment process, the use of flocculation agent is absolutely necessary assist measure.Flocculation agent is solid phase powder shape, and only having fully is dissolved in the water could play its throwing out well, and flocculant solution is apt to deteriorate, so need matching while using, uses fresh solution.
Current, all to add flocculation agent by manual work, the flocculation agent pulvis of manually toppling over directly enters in reaction tank, but for multiple flocculant concentration point, workload is larger, and pulvis does not pass through good dissolving, flocculation agent also can be gathered at the bottom of pond and become block sometimes, and its flocculating effect receives very large impact.In addition, often need the adjustment carrying out corresponding chemical feeding quantity and administration timing of drug according to the change of water quality in wastewater treatment process, can there is great error in manual operation, affect treatment effect.The operation of existing sewage disposal device is comparatively complicated, and operation is short of hands, and often occurs feeding intake not in time, pulvis scatters uneven phenomenon in the process added.These problems finally all can have influence on the result of water quality above, so, need automatic configuration and the adding technique of research and development flocculation agent badly.
In the prior art, flocculant solution preparation and the principle adding technology control the input of pulvis automatically mainly through a series of element such as electric, measuring apparatus, transfer roller, liquidometer and sensor, or within a certain period of time flocculation agent and water are hybridly prepared into solution and add.Series of problems is there is in this kind of technology in concrete use, such as: flocculating agent feeding device directly utilizes transfer roller that pulvis is sent into wastewater disposal basin, flocculation agent pulvis is added by the control metering of valve, because flocculation agent has certain viscosity, easily lump after making moist, not soluble, and the time one is long, valve will be blocked or adhere on a conveyor, cause equipment failure, affect the metering of pulvis.
Existing apparatus dissolution time and mixing speed in flocculant solution preparation process do not mate, and flocculation agent is higher for the requirement of stirring velocity.Stirring velocity is too fast, and the time is too short, can destroy the backbone of flocculation agent, loses throwing out; Stirring velocity is excessively slow, overlong time, and pulvis not easily fully dissolves, and also can lump or rotten, blocks follow-uply to add pipeline, causes equipment failure, therefore needs to determine suitable stirring velocity and dissolution time according to the character of flocculation agent.In addition, due to the special property of flocculation agent, the concentration requirement for flocculant solution is higher, if excessive concentration, viscosity is larger, and the liquidometer of some preparation facilities is in use easily bonded, and pipeline easily blocks, thus have impact on the preparation precision of flocculant solution.
Summary of the invention
The object of the present invention is to provide a kind of automatic preparation facilities and method of flocculant solution, overcome the drawback of flocculant solution preparation and dosing method in prior art, make the accurate control that flocculant solution realizes on consumption in preparation process, guarantee that flocculation agent fully mixes with water, dissolve; Equipment failure rate is low, can realize multiple spot and add simultaneously, decrease manual operation, make the flocculation process of wastewater treatment more in time, accurately, efficient and reduce the processing cost of waste water.
For achieving the above object, technical scheme of the present invention is:
An automatic preparation facilities for flocculant solution, it comprises, filler bin, and its sidewall is provided with inlet mouth, and connects compressed air source by pipeline; Filler bin inner bottom part establishes discharge port; One spiral powder supplying mechanism, is arranged at corresponding discharge port bottom described filler bin; Measuring chute, be arranged at described spiral powder supplying mechanism outlet below, it divides into import and export, and wherein, import is connected with the outlet of spiral powder supplying mechanism; Measuring chute sidewall is provided with inlet mouth, and connects compressed air source by pipeline, is provided with the first magnetic valve in this pipeline; Mixing tank is a tank structure, it is arranged powder import, water-in and be positioned at bottom material outlet; Described powder import connects the outlet of described measuring chute by pipeline; Described water-in connects water source by pipeline, is provided with the second magnetic valve in this pipeline; First dissolving vessel, its sidewall offers liquid-inlet, liquid exit up and down respectively; The liquid-inlet of described first dissolving vessel is connected with the material outlet of mixing tank by pipeline; First stirrer, the first liquidometer are set in this first dissolving vessel; Second dissolving vessel, its sidewall offers liquid-inlet, liquid exit up and down respectively; Described liquid-inlet connects the liquid exit of the first dissolving vessel by pipeline, is provided with the 3rd magnetic valve in this pipeline; The liquid exit of described second dissolving vessel is connected with flocculant concentration transport pipe, and the other end adding transport pipe connects at least one and adds pump; One controller, described spiral powder supplying mechanism, first, second, third magnetic valve, first, second stirrer, first, second liquid level are taken into account and are added pump and be electrically connected this controller respectively.
Further, described mixing tank comprises, body, its upper and lower opening, upper inside wall annular recesses, and annular recesses sidewall offers a water-in; Inner body wall circumference projection ring-type cone below annular recesses; Lid, is arranged at described body openings place, and lid is the T-shaped of lower lobes, and its central authorities offer one as the through hole of powder import; Lid lower lobes side is the conical surface, and the upper cone match of this conical surface and inner body wall ring-type cone forms tapered gaps, and the lower cone match of the outlet of this tapered gaps, lid center through hole and inner body wall ring-type cone forms siphon district in through hole exit.
The centripetal angle of described tapered gaps is 30 ~ 60 °.
Again, on the second dissolving vessel inner side-wall, Vertical Uniform arranges 1 ~ 4 piece of flow-stopping plate.
The present invention utilizes described automatic preparation facilities to prepare the method for flocculant solution, and it comprises the steps:
Pressurized air is constantly inputted the filler bin storing flocculation agent pulvis, then by spiral powder supplying mechanism, flocculation agent pulvis is sent into measuring chute metering; Then, the first magnetic valve is opened, and pressurized air to enter in measuring chute and is transported in mixing tank by flocculation agent pulvis; Meanwhile, the second magnetic valve is opened, and is transported to by water in mixing tank and forms a high-speed water jet, mix with flocculation agent powder; The mixture obtained is sent in first, second dissolving vessel successively and stirs;
According to actual production requirement, set low level, meta, the upper level position of liquid level in the first dissolving vessel, the second dissolving vessel, when liquid level in the first dissolving vessel arrives low level, the first stirrer brings into operation; When liquid level in the first dissolving vessel arrives meta, the 3rd magnetic valve is opened, and solution enters the second dissolving vessel; When liquid level in the first dissolving vessel arrives high-order, spiral powder supplying mechanism stops, and subsequently, the first magnetic valve, the second magnetic valve are closed successively;
When liquid level in the second dissolving vessel arrives low level, the second stirrer brings into operation; When liquid level reaches meta in second dissolving vessel, adding pump and start working, is that the flocculant solution of 3 ~ 5 ‰ is added to toss area by the mass concentration of preparation; When in second dissolving vessel, liquid level attains to a high place, the 3rd closed electromagnetic valve; Thus realize automatization continuous production flocculant solution.
Further, when liquid level in the first dissolving vessel arrives meta, the first magnetic valve, the second magnetic valve are opened, and enter flocculation agent pulvis and water obtains mixture in mixing tank, then are sent in the first dissolving vessel by mixture.
When liquid level in the second dissolving vessel arrives meta, open the 3rd magnetic valve toward fluid infusion in the second dissolving vessel; When the liquid level of the second dissolving vessel arrives low level, add pump and quit work.
When in first dissolving vessel, liquid level reaches low level, the first stirrer quits work; When in the second dissolving vessel, liquid level reaches low level, the second stirrer quits work.
Again, described compressed-air actuated pressure is 0.2 ~ 0.3MPa.
The hydraulic pressure of described water is 0.12 ~ 0.2MPa.
In described first dissolving vessel, the rotating speed of the first stirrer is 300 ~ 400r/min, and churning time is 15 ~ 30min; In described second dissolving vessel, the rotating speed of the second stirrer is 100 ~ 150r/min, and churning time is 15 ~ 30min.
Again, described spiral powder supplying mechanism is 1.5 ~ 5.5kg/h for powder ability.
Described flocculation agent pulvis is polypropylene phthalein amine flocculation agent, wherein, and polypropylene phthalein amine weight >=95%, granularity≤0.2mm.
Present invention also offers a kind of preparation method of flocculant solution, it comprises the steps:
1) pre-mixing: mixed with the current of injection by flocculation agent pulvis, obtains the mixture of flocculation agent pulvis and water; Wherein, hydraulic pressure is 0.12 ~ 0.2MPa;
2) swelling: by step 1) mixture that obtains carries out first time and stirs, and mixing speed is 300 ~ 400r/min, and churning time is 15 ~ 30min;
3) dissolving: step 2) mixture that obtains carries out second time stirring, and the rotating speed of this stirrer is 100 ~ 150r/min, and churning time is 15 ~ 30min; The flocculant solution that mass concentration is 3 ~ 5 ‰ is obtained after stirring.
Further, described flocculation agent pulvis is polypropylene phthalein amine flocculation agent, wherein, and polypropylene phthalein amine weight >=95%, granularity≤0.2mm.
According to the actual condition at wastewater treatment scene, the toss area of flocculation agent is multiple, and comparatively disperse, if directly flocculation agent is added in handled waste water, because the viscosity of flocculation agent is large, velocity of diffusion is low, can not be dispersed in waste water well, partial flocculation agent can be made not have throwing out, cause the waste of flocculation agent.Flocculation agent is solid phase powder simultaneously, and preservation requires higher, is not suitable for multiple spot at the scene and deposits and long distance delivery, must be translated into certain density flocculant solution by suitable method, then by adding pump delivery to each toss area.
For above-mentioned technical problem, the present invention devises a kind of automatization preparation facilities and method of flocculant solution, flocculation agent pulvis is first stored in the airtight filler bin of a positive pressuring drying, by the metering of spiral powder supplying mechanism, is delivered in an airtight measuring chute; Be malleation in measuring chute, have the pressurized air of pressure to drive flocculation agent pulvis to enter in mixing tank and mix with the uniform fluid flow sprayed; Then enter in the first dissolving vessel to stir and swelling reaction occurs, then enter in the second dissolving vessel to stir solubilizing reaction occurs, finally form flocculant solution, finally by transport pipe and add pump and be added to each toss area.
In the design of preparation method of the present invention and device:
(1) flocculation agent stores and metering
Flocculation agent pulvis is first stored in the filler bin of an opposing seal drying, be the pressurized air of 0.2 ~ 0.3MPa, clean dried by pipeline uninterrupted transfer pressure in storehouse, make filler bin internal gas pressure be greater than external atmosphere pressure, prevent extraneous moisture from entering, cause flocculation agent and become damp and rotten.
In spiral powder supplying mechanism, due to the gravity of flocculation agent pulvis and the frictional force effect with spiral powder supplying mechanism inwall, the flocculation agent pulvis being deposited in bottom does not rotate with spirochete, and only move forward under screw-blade promotes, arrive the suitable for reading of measuring chute, then because action of gravity is fallen in measuring chute.Whole course of conveying is a totally enclosed state, and operational throughput relies on spiral to control for the rotation time of powder equipment, so be very applicable to the conveying of flocculation agent.
Be the pressurized air of the clean dried of 0.2 ~ 0.3MPa by input pressure in measuring chute, pressurized air is not normal open, and its break-make is by the first solenoid control.After passing into pressurized air in measuring chute, storehouse internal pressure raises, and higher than barometric point.Due to differential pressure action, in measuring chute, pressurized gas enters in mixing tank with flocculation agent pulvis along pipeline, plays conveying effect.
(2) pre-mixing of flocculation agent and water
Polypropylene phthalein amine pulvis selected by flocculation agent pulvis of the present invention, when polypropylene phthalein amine and water dissolution, surrounded at once when each particle enters in water by water.Because it is swelling at once that polypropylene phthalein amine meets water, get together as several particle and fall into the water, the swelling rear particle in top layer not easily separates again, is unfavorable for follow-up dissolving.If directly thrown by pulvis and be added to the water stirring, pulvis energy uniform dissolution can not be guaranteed, so the present invention first carries out before dissolving dissolving after pre-mixing evenly in mixing tank, avoid pulvis and the caking phenomenon of water in dissolution process again.
Hydraulic pressure is that the water of 0.12 ~ 0.2MPa enters annular recesses by mixing tank water-in and flows into the tapered gaps that the very little and centripetal angle in cross section is 30 ~ 60 ° again, due to the sudden contraction of sectional area in this process, the flow velocity of current is by accelerating slowly, form a closed conical high-speed water jet in siphon district, jet-core region can produce certain entrainments flowing.Entered mixing tank by the flocculation agent pulvis that compressed air delivery is come, in siphon, stirring is entrainmented by water jet in district, then flows in mixing tank body, because sectional area becomes large, flow rate of water flow slows down, and spreads to surrounding, recover pipeline stream, powder particles is wrapped up by uniform fluid flow, enters the first dissolving vessel.
(3) flocculation agent dissolves
The preparation of flocculant solution need through two stages: swelling and dissolve.Because the size of flocculating agent molecule is more much bigger than the size of water molecules, both velocity of diffusion differ greatly.Water molecules is little and velocity of diffusion is very fast, and flocculating agent molecule chain is very long, intermolecular mutual entanglement, and reactive force is very large, not easily spreads.So flocculating agent molecule contacts the initial stage with water, as the pre-mixing phase, flocculation agent can not spread in water.But flocculating agent molecule chain has flexibility, molecular chain can produce hole due to thermal motion, and as being subject to the stirring etc. of external force, these holes are occupied by the molecule diffused out from water soon, and flocculating agent molecule volumetric expansion is swelling period.Along with swelling proceeds, water molecules constantly spreads to flocculation agent internal layer, the distance of flocculating agent molecule interchain is increased gradually, the interaction force of interchain reduces gradually, cause increasing chain to connect to loosen, flocculating agent molecule just can be diffused in water gradually, finally completes the process of dissolving.
Therefore, two stages that flocculation agent dissolves in water need different agitation conditions.At swelling period, need higher stirring intensity, make flocculating agent molecule rapid movement produce hole, allow water molecules occupy hole expand, reduce the reaction times, so, it is 300 ~ 400r/m that the present invention sets the first stirrer rotating speed in the first dissolving vessel, and churning time is 15 ~ 30min.
The present invention in order to prevent the backbone destroying flocculation agent in dissolution phase, makes flocculant solution lose throwing out, needs lower stirring intensity, allows the flocculating agent molecule of division be diffused into uniformly gradually in water, forms solution.Therefore, the rotating speed that the present invention sets the second stirrer in the second dissolving vessel is 100 ~ 150r/m, and churning time is 15 ~ 30min.
Preferably, the present invention's Vertical Uniform on the second dissolving vessel sidewall arranges 1 ~ 4 piece of flow-stopping plate, and effect is in whipping process, avoid eddy current to strengthen mixing effect, hinders flocculating agent molecule to be evenly diffused in water.
The present invention second dissolving vessel obtains flocculant solution of the present invention, then adds by adding transport pipe and adding pump after stirring and terminating.Within the scope of certain capacity, can multiple stage be set according to demand and adds pump, different process point be added simultaneously.
Beneficial effect of the present invention
1. the present invention flocculation agent pulvis and water before entering the first dissolving vessel first by mixing tank pre-mixing, flocculation agent powder particles is wrapped up by uniform fluid flow and enters the first dissolving vessel again and dissolve, avoid flocculation agent pulvis enter water after the uneven phenomenon causing caking of diffusion.
2. in the present invention's two stages of dissolving in water according to flocculation agent, be provided with 2 dissolving vessels respectively, and be provided with different mixing speed, churning time and internal structure, flocculation agent pulvis and water can be reacted fully and make solution.
3. directly can adding to each process point by adding pump after flocculant solution preparation of the present invention, guaranteeing that flocculant solution because making and deterioration failure for a long time, can not affect the effect of wastewater treatment.
4. the stopping property in pulvis storehouse of the present invention and the punching press of inside ensure that the dry-storage of flocculation agent pulvis, solve the problem that the easy moisture absorption of pulvis hardens.Spiral powder supplying mechanism adopts screw conveying structure, makes pulvis completely and outside atmosphere is isolated and inside not easily blocks.Measuring chute serves shock absorption, ensure that the accurate of flocculation dosage.
5. the present invention utilizes strength to transmit pulvis, and structure is simple, transmission pipeline is arranged simple and easy.
6. the preparation of flocculant solution of the present invention, the process of adding can realize totally-enclosed, avoid extraneous pollution.
7. automatic preparation facilities provided by the invention can realize Automated condtrol, operates without the need to manual intervention.Flocculant solution preparation amount can be controlled according to on-the-spot dosage, guarantee that flocculant solution can not go bad because of long storage time, avoid solution preparation amount and too much cause waste or the on-the-spot water treatment effect of very few impact.
Accompanying drawing explanation
Fig. 1 is the structural representation of the automatic preparation facilities of the embodiment of the present invention.
Fig. 2 is the structure sectional view of mixing tank in the embodiment of the present invention.
Embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention will be further described.
See Fig. 1, Fig. 2, the automatic preparation facilities of a kind of flocculant solution provided by the invention, it comprises,
Filler bin 1, its sidewall is provided with inlet mouth 101, and connects compressed air source by pipeline 100; Filler bin 1 inner bottom part establishes discharge port 102;
One spiral powder supplying mechanism 2, is arranged at corresponding discharge port 102 bottom described filler bin 1;
Measuring chute 3, be arranged at described spiral powder supplying mechanism 2 and export (not marking in FIG) below, it is divided into import (not marking in FIG), outlet 301, wherein, import is connected with the outlet of spiral powder supplying mechanism 2; Measuring chute 3 sidewall is provided with inlet mouth 302, and is communicated with compressed air source by pipeline 300, is provided with the first magnetic valve 4 in this pipeline 300;
Mixing tank 5 is a tank structure, it is arranged powder import 501, water-in 502 and be positioned at bottom material outlet 503; Described powder import 501 connects the outlet 302 of described measuring chute 3 by pipeline; Described water-in 502 is communicated with water source by pipeline 500, is provided with the second magnetic valve 6 in this pipeline 500;
First dissolving vessel 7, its sidewall offers liquid-inlet 701, liquid exit 702 up and down respectively; The liquid-inlet 701 of described first dissolving vessel 7 is connected with the material outlet 503 of mixing tank 5 by pipeline; First stirrer 71, first liquidometer 72 is set in this first dissolving vessel 7;
Second dissolving vessel 8, its sidewall offers liquid-inlet 801, liquid exit 802 up and down respectively; Described liquid-inlet 801 connects the liquid exit 702 of the first dissolving vessel 7 by pipeline 700, is provided with the 3rd magnetic valve 9 in this pipeline 700; The liquid exit 802 of described second dissolving vessel 8 is connected with flocculant concentration transport pipe 800, and the other end adding transport pipe connects at least one and adds pump 10; Second stirrer 81, second liquidometer 82 is set in this second dissolving vessel 8; Controller (not shown),
One controller (not shown), described spiral powder supplying mechanism 2, first magnetic valve 4, second magnetic valve 6, the 3rd magnetic valve 9, first stirrer 71, second stirrer 81, first liquidometer 72, second liquidometer 82 and add pump 10 and be electrically connected this controller respectively.
See Fig. 2, described mixing tank 5 comprises,
Body 51, its upper and lower opening (lower opening is material outlet 503), upper inside wall annular recesses 511, annular recesses 511 sidewall offers a water-in 502; Body 51 inwall circumference projection ring-type cone 512 below annular recesses 511;
Lid 52, is arranged at described body 51 opening part, lid 52 T-shaped in lower lobes, and its central authorities offer one as the through hole of powder import 501; Lid 52 lower lobes 521 side is the conical surface 5211, this conical surface 5211 coordinates with the upper conical surface 5121 of body 51 inwall ring-type cone 512 and forms tapered gaps 53, and the lower conical surface 5122 of the outlet of this tapered gaps 53, lid 52 center through hole and body 51 inwall ring-type cone 512 is engaged in through hole exit and forms siphon district A.
In the present embodiment, the described centripetal angle of tapered gaps 53 is 30 ~ 60 °.
Again, on the second dissolving vessel 8 inner side-wall, Vertical Uniform arranges 1 ~ 4 piece of flow-stopping plate 83.
The processing parameter arranged in the automatic preparation process of the flocculant solution in the present embodiment is as follows:
Flocculation agent: polypropylene phthalein amine PAM, content >=95% (weight ratio);
Granularity :≤0.2mm;
Spiral powder supplying mechanism 2 is for powder ability: 1.5 ~ 5.5 kgs/hour;
Prepare flocculant solvent concentration: 3 ~ 5 ‰;
Preparation time: 0.5 ~ 1 hour;
Water: tap water, service water, all kinds of reuse waters etc.;
Water pressure: 0.12 ~ 0.2MPa;
Discharge: 5 ~ 8 cubes ms/h;
Compressed air pressure: 0.2 ~ 0.3MPa;
First dissolving vessel 7, second dissolving vessel 8 volume: 1.5m 3;
First stirrer 71 rotating speed: 300r/m;
Second stirrer 81 rotating speed: 100r/m;
Add pump 10 type: pneumatic diaphragm pump;
Add pump number of units: 8;
Toss area quantity: 4.
Before system cloud gray model, now need check compressed air pressure and hydraulic pressure whether in scope, in filler bin 1, whether have flocculation agent pulvis.Time empty in the first dissolving vessel 7, second dissolving vessel 8, after system is opened, spiral powder supplying mechanism 2 first runs, and partial flocculation agent pulvis enters measuring chute 3 through helical feed; After 5 seconds, the second magnetic valve 6 is opened, and washes away mixing tank 5 and pipeline; After 7 seconds, the first magnetic valve 4 is opened, and flocculation agent pulvis enters mixing tank 5 and mixes with the water of jet under strength effect, then enters the first dissolving vessel 7.
According to actual production requirement, set low level, meta, the upper level position of liquid level in the first dissolving vessel 7, second dissolving vessel 8, when liquid level arrives the low level of the first liquidometer 72 of the first dissolving vessel 7, the first stirrer 71 brings into operation; When liquid level arrives the meta of the first liquidometer 72, the 3rd magnetic valve 9 is opened, and solution enters the second dissolving vessel 8; When liquid level arrives the first liquidometer 72 of the first dissolving vessel 7 high-order, spiral powder supplying mechanism 2 stops, and after 5 seconds, the first magnetic valve 4 cuts out, and after 2 seconds, the second magnetic valve 6 cuts out.
When liquid level arrives the low level of the second liquidometer 82 of the second dissolving vessel 8, the second stirrer 81 brings into operation; When liquid level arrives the meta of the second liquidometer 82, add pump 10 and start working, flocculant solution enters each toss area; When liquid level arrives the second liquidometer 82 high-order, the 3rd magnetic valve 9 cuts out.Now, complete entering flocculation agent pulvis, molten flocculation agent pulvis and adds end of processing, achieves automatization preparation, obtains
When the automatic preparation facilities of the present invention runs, when liquid level in the first dissolving vessel 7 arrives meta, start into pulvis and water, specifically the first magnetic valve 4, second magnetic valve 6 is opened, beginning enters flocculation agent pulvis in mixing tank 5 and water obtains mixture, then is sent into by mixture in the first dissolving vessel 7; When liquid level in the second dissolving vessel 8 arrives meta, open the 3rd magnetic valve 9 toward fluid infusion in the second dissolving vessel 8; When the liquid level of the second dissolving vessel 8 arrives low level, adding pump 10 will quit work; When in first dissolving vessel 7, liquid level reaches low level, the first stirrer 71 quits work; When in the second dissolving vessel 8, liquid level reaches low level, the second stirrer 81 quits work.

Claims (15)

1. an automatic preparation facilities for flocculant solution, it is characterized in that, it comprises,
Filler bin, its sidewall is provided with inlet mouth, and connects compressed air source by pipeline; Filler bin inner bottom part establishes discharge port;
One spiral powder supplying mechanism, is arranged at corresponding discharge port bottom described filler bin;
Measuring chute, be arranged at described spiral powder supplying mechanism outlet below, it divides into import and export, and wherein, import is connected with the outlet of spiral powder supplying mechanism; Measuring chute sidewall is provided with inlet mouth, and connects compressed air source by pipeline, is provided with the first magnetic valve in this pipeline;
Mixing tank is a tank structure, it is arranged powder import, water-in and be positioned at bottom material outlet; Described powder import connects the outlet of described measuring chute by pipeline; Described water-in connects water source by pipeline, is provided with the second magnetic valve in this pipeline;
First dissolving vessel, its sidewall offers liquid-inlet, liquid exit up and down respectively; The liquid-inlet of described first dissolving vessel is connected with the material outlet of mixing tank by pipeline; First stirrer, the first liquidometer are set in this first dissolving vessel;
Second dissolving vessel, its sidewall offers liquid-inlet, liquid exit up and down respectively; Described liquid-inlet connects the liquid exit of the first dissolving vessel by pipeline, is provided with the 3rd magnetic valve in this pipeline; The liquid exit of described second dissolving vessel is connected with flocculant concentration transport pipe, and the other end adding transport pipe connects at least one and adds pump; Second stirrer, the second liquidometer are set in this second dissolving vessel;
One controller, described spiral powder supplying mechanism, first, second, third magnetic valve, first, second stirrer, first, second liquid level are taken into account and are added pump and be electrically connected this controller respectively.
2. the automatic preparation facilities of flocculant solution according to claim 1, is characterized in that, described mixing tank comprises,
Body, its upper and lower opening, upper inside wall annular recesses, annular recesses sidewall offers a water-in; Inner body wall circumference projection ring-type cone below annular recesses;
Lid, is arranged at described body openings place, and lid is the T-shaped of lower lobes, and its central authorities offer one as the through hole of powder import; Lid lower lobes side is the conical surface, and the upper cone match of this conical surface and inner body wall ring-type cone forms tapered gaps, and the lower cone match of the outlet of this tapered gaps, lid center through hole and inner body wall ring-type cone forms siphon district in through hole exit.
3. the automatic preparation facilities of flocculant solution according to claim 2, is characterized in that, the centripetal angle of described tapered gaps is 30 ~ 60 °.
4. the automatic preparation facilities of flocculant solution according to claim 1, is characterized in that, on described second dissolving vessel inner side-wall, Vertical Uniform arranges 1 ~ 4 piece of flow-stopping plate.
5. utilize the automatic preparation facilities as described in any one of claim 1-4 to prepare a method for flocculant solution, it comprises the steps:
Pressurized air is constantly inputted the filler bin storing flocculation agent pulvis, then by spiral powder supplying mechanism, flocculation agent pulvis is sent into measuring chute metering; Then, the first magnetic valve is opened, and pressurized air to enter in measuring chute and is transported in mixing tank by flocculation agent pulvis; Meanwhile, the second magnetic valve is opened, and is transported to by water in mixing tank and forms a high-speed water jet, mix with flocculation agent powder; Again the mixture obtained is sent in first, second dissolving vessel successively and stir;
According to actual production requirement, set low level, meta, the upper level position of liquid level in the first dissolving vessel, the second dissolving vessel, when liquid level in the first dissolving vessel arrives low level, the first stirrer brings into operation; When liquid level in the first dissolving vessel arrives meta, the 3rd magnetic valve is opened, and solution enters the second dissolving vessel; When liquid level in the first dissolving vessel arrives high-order, spiral powder supplying mechanism stops, and subsequently, the first magnetic valve, the second magnetic valve are closed successively;
When liquid level in the second dissolving vessel arrives low level, the second stirrer brings into operation; When liquid level reaches meta in second dissolving vessel, adding pump and start working, is that the flocculant solution of 3 ~ 5 ‰ is added to toss area by the mass concentration of preparation; When in second dissolving vessel, liquid level attains to a high place, the 3rd closed electromagnetic valve; Thus realize automatization continuous production flocculant solution.
6. the method preparing flocculant solution according to claim 5, it is characterized in that, when liquid level in the first dissolving vessel arrives meta, the first magnetic valve, the second magnetic valve are opened, in mixing tank, enter flocculation agent pulvis and water obtains mixture, then mixture is sent in the first dissolving vessel.
7. the method preparing flocculant solution according to claim 5, is characterized in that, when liquid level in the second dissolving vessel arrives meta, opens the 3rd magnetic valve toward fluid infusion in the second dissolving vessel; When the liquid level of the second dissolving vessel arrives low level, add pump and quit work.
8. the method preparing flocculant solution according to claim 5, is characterized in that, when in the first dissolving vessel, liquid level reaches low level, the first stirrer quits work; When in the second dissolving vessel, liquid level reaches low level, the second stirrer quits work.
9. the method preparing flocculant solution according to claim 5 or 6, is characterized in that, described compressed-air actuated pressure is 0.2 ~ 0.3MPa.
10. the method preparing flocculant solution according to claim 5 or 6, is characterized in that, the hydraulic pressure of described water is 0.12 ~ 0.2MPa.
11. methods preparing flocculant solution according to claim 5, it is characterized in that, in described first dissolving vessel, the rotating speed of the first stirrer is 300 ~ 400r/min, churning time is 15 ~ 30min; In described second dissolving vessel, the rotating speed of the second stirrer is 100 ~ 150r/min, and churning time is 15 ~ 30min.
12. methods preparing flocculant solution according to claim 5, is characterized in that, the confession powder ability of described spiral powder supplying mechanism is 1.5 ~ 5.5kg/h.
13. methods preparing flocculant solution according to claim 5 or 6, it is characterized in that, described flocculation agent pulvis is polypropylene phthalein amine flocculation agent, wherein, polypropylene phthalein amine weight >=95%, granularity≤0.2mm.
The preparation method of 14. 1 kinds of flocculant solutions, it comprises the steps:
1) pre-mixing: mixed with the current of injection by flocculation agent pulvis, obtains the mixture of flocculation agent pulvis and water;
2) swelling: by step 1) mixture that obtains carries out first time and stirs, and mixing speed is 300 ~ 400r/min, and churning time is 15 ~ 30min;
3) dissolving: step 2) mixture that obtains carries out second time stirring, and the rotating speed of this stirrer is 100 ~ 150r/min, and churning time is 15 ~ 30min; The flocculant solution that mass concentration is 3 ~ 5 ‰ is obtained after stirring.
The preparation method of 15. flocculant solutions according to claim 14, is characterized in that, described flocculation agent pulvis is polypropylene phthalein amine flocculation agent, wherein, and polypropylene phthalein amine weight >=95%, granularity≤0.2mm.
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