CN105152105A - Cap screwing machine capacity measuring device and measuring method thereof - Google Patents
Cap screwing machine capacity measuring device and measuring method thereof Download PDFInfo
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- CN105152105A CN105152105A CN201510583275.7A CN201510583275A CN105152105A CN 105152105 A CN105152105 A CN 105152105A CN 201510583275 A CN201510583275 A CN 201510583275A CN 105152105 A CN105152105 A CN 105152105A
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Abstract
The invention relates to a cap screwing machine capacity measuring device and a measuring method thereof. The device comprises a support base, a support rod, a cap separation gear, a driving mechanism, a sensor and a controller, wherein the support rod is arranged on the support base; the cap separation gear is connected on the support rod in a sleeving manner; the driving mechanism drives the cap separation gear to rotate; the sensor is arranged over the cap separation gear; the controller is electrically connected with the driving mechanism and the sensor; at least one detection part matched with the sensor is arranged on the cap separation gear. The device has the beneficial effects that the driving mechanism drives the cap separation gear to rotate, when the detection parts on the cap separation gear rotate under the sensor, the sensor sends the detection signals to the controller, the controller is used for computing the time interval between two adjacent signals and computing the speed and capacity of a cap screwing machine via the time interval, operation of equipment can be more accurately controlled via the capacity of the cap screwing machine, and customers can more accurately estimate the yield on that day; the customers can also adjust the rotating speed of the driving mechanism via the controller to achieve adjustment of the capacity; the capacity measuring device has a simple structure, is convenient to maintain and is low in production cost.
Description
Technical field
The present invention relates to cap rotating machine technical field, particularly relate to a kind of cap rotating machine production capacity measurement mechanism and method of measurement thereof.
Background technology
At present, cap rotating machine applies to packaging industry in a large number, the power drive of cap rotating machine is important component part, each operation that power drive is cap rotating machine provides power, in order to the controllability of power drive, often use rotary encoder to be installed on main shaft, send pulse to controller, then calculated speed and the production capacity of cap rotating machine by controller.But this complex structure, cost is higher, safeguards inconvenient.
Summary of the invention
The object of the present invention is to provide a kind of cap rotating machine production capacity measurement mechanism and method of measurement thereof, can the production capacity of Measurement accuracy cap rotating machine, and structure is simple, is convenient to safeguard, reduces costs.
For realizing object of the present invention, the technical scheme taked is:
A kind of cap rotating machine production capacity measurement mechanism, comprise supporting seat, the strut bar be located on supporting seat, point lid gear be socketed on strut bar, the controller that drives the driver train of point lid pinion rotation, be positioned at sensor directly over point lid gear, be electrically connected with driver train, sensor, divide a lid gear to be provided with at least one test section coordinated with sensor.
Start cap rotating machine, driver train drives point lid gear to rotate, and when there being the test section on point lid gear to rotate to sensor, detection signal is all sent to controller by sensor.Controller calculates the time gap between adjacent two signals, speed and the production capacity of cap rotating machine is calculated by time gap, can the running of more accurate control convenience by the production capacity of cap rotating machine, the output on estimation same day, client can estimate the output on the same day more accurately; Client according to the demand of output, by the rotating speed of controller adjustment driver train, can also realize the adjustment of production capacity.And this production capacity measurement mechanism structure is simple, be convenient to safeguard, productive costs is low.
Below technical scheme is further illustrated:
Further, a point lid gear is provided with multiple test section, multiple test section with the center of point lid gear for the center of circle is evenly arranged along same circumferencial direction.Divide lid gear in rotary course; multiple test section all coordinates with sensor; detection signal is sent to controller by sensor; controller calculates the time gap often between adjacent two signals; realize the instant AOF calculation of cap rotating machine, make this production capacity measurement mechanism adapt to cap rotating machine Accelerating running, travel at the uniform speed, production capacity under each operating mode such as shutdown measures.
Further, supporting seat is provided with the screens of establishing bottleneck for card, screens and test section one_to_one corresponding.Cap rotating machine rotates in a screens, when carrying out spiral cover to the container bottle in screens, sensor detects a point test section for lid gear, by calculating the time gap of often adjacent two signals, obtain the time gap between adjacent two stations, the production capacity of cap rotating machine is measured more accurate.
Further, cap rotating machine production capacity measurement mechanism also comprises the Bracket for Inspection being fixed with sensor, and Bracket for Inspection and strut bar removably connect.The installation of sensor is fixing simple, is convenient to safeguard.
Further, driver train comprises and the pivot arm of point lid gears meshing, the engine installation that drives pivot arm to rotate.Point lid gear is driven to rotate by pivot arm.
Further, test section is bolt, and a point lid gear is provided with the tapped bore coordinated with bolt.Bolt is fixed on point lid gear by tapped bore, and be convenient to installing/dismounting, maintenance cost is low.
The present invention also provides a kind of method of measurement of cap rotating machine production capacity measurement mechanism, comprises the following steps:
The quantity of setting test section is n, and supporting seat sets the screens of bottleneck as N for card;
Start cap rotating machine, driver train drives point lid gear to rotate;
When sensor detects test section, detection signal is sent to controller by sensor;
Driver train continues to drive point lid gear to rotate;
When sensor detects test section, detection signal is sent to controller by sensor;
Calculate the time gap t between adjacent two detection signals, the production capacity S=of cap rotating machine in time T (T/t) × (N/n).
Controller calculates the time gap between adjacent two signals, speed and the production capacity of cap rotating machine is calculated by time gap, can the running of more accurate control convenience by the production capacity of cap rotating machine, the output on estimation same day, client can estimate the output on the same day more accurately.
Compared with prior art, the present invention has following beneficial effect:
The present invention drives point lid gear to rotate by driver train, and when there being the test section on point lid gear to rotate to sensor, detection signal is all sent to controller by sensor.Controller calculates the time gap between adjacent two signals, speed and the production capacity of cap rotating machine is calculated by time gap, can the running of more accurate control convenience by the production capacity of cap rotating machine, the output on estimation same day, client can estimate the output on the same day more accurately; Client according to the demand of output, by the rotating speed of controller adjustment driver train, can also realize the adjustment of production capacity.And structure is simple, be convenient to safeguard, productive costs is low.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment of the present invention cap rotating machine production capacity measurement mechanism;
Fig. 2 is the structural representation that the embodiment of the present invention divides lid gear.
Description of reference numerals:
10. supporting seat, 110. strut bars, 120. screens, 20. points of lid gears, 210. test sections, 30. driver trains, 310. pivot arms, 320. Cao rotating heads, 40. sensors, 50. container bottle, 510. bottlenecks, 520. bottle caps, 60. Bracket for Inspections.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described in detail:
As shown in Figure 1, a kind of cap rotating machine production capacity measurement mechanism, comprise supporting seat 10, the strut bar 110 be located on supporting seat 10, point lid gear 20 be socketed on strut bar 110, the driver train 30 driving point lid gear 20 to rotate, the controller (accompanying drawing does not identify) that is positioned at sensor 40 directly over point lid gear 20, is electrically connected with driver train 30, sensor 40, divide a lid gear 20 to be provided with at least one test section 210 coordinated with sensor 40.
Start cap rotating machine, driver train 30 drives a point lid gear 20 to rotate, and when there being the test section 210 on point lid gear 20 to rotate to sensor 40, detection signal is all sent to controller by sensor 40.Controller calculates the time gap between adjacent two signals, speed and the production capacity of cap rotating machine is calculated by time gap, can the running of more accurate control convenience by the production capacity of cap rotating machine, the output on estimation same day, client can estimate the output on the same day more accurately; Client according to the demand of output, by the rotating speed of controller adjustment driver train 30, can also realize the adjustment of production capacity.And this cap rotating machine production capacity measurement mechanism structure is simple, be convenient to safeguard, productive costs is low.
In the present embodiment, test section 210 is bolt, and bolt exceeds point lid gear 20 near the side of sensor 40, and sensor 40 is range finding inductor, and a point lid gear 20 is provided with the tapped bore coordinated with bolt.Bolt is fixed on point lid gear 20 by tapped bore, and be convenient to installing/dismounting, maintenance cost is low.Test section 210 and sensor 40 can also adopt other patterns according to actual needs.
As depicted in figs. 1 and 2, lid gear 20 is divided to be provided with multiple test section 210, multiple test section 210 is with the center of point lid gear 20 for the center of circle is evenly arranged along same circumferencial direction, and supporting seat 10 is provided with the screens 120 of establishing bottleneck 510 for card, screens 120 and test section 210 one_to_one corresponding.Divide lid gear 20 in rotary course, multiple test section 210 all coordinates with sensor 40, detection signal is sent to controller by sensor 40, cap rotating machine rotates in a screens 120, when spiral cover is carried out to the container bottle 50 in screens 120, sensor 40 detects a point test section for lid gear 20 210, by calculating the time gap of often adjacent two signals, obtain the time gap between adjacent two screens 120, realize the instant AOF calculation of cap rotating machine, this production capacity measurement mechanism is made to adapt to cap rotating machine Accelerating running, travel at the uniform speed, production capacity under each operating modes such as shutdown is measured, the production capacity of cap rotating machine is measured more accurate.
In the present embodiment, a point lid gear 20 is provided with four test sections be evenly arranged 210, and a point lid gear 20 can also arrange more than one test section 210 according to actual needs.Screens 120 and test section 210 also can be set to not identical quantity according to actual needs.
As shown in Figure 1, driver train 30 comprises the pivot arm 310 engaged with point lid gear 20, the engine installation (accompanying drawing does not identify) driving pivot arm 310 to rotate.Drive a point lid gear 20 to rotate by pivot arm 310, the below of pivot arm 310 is provided with and the Cao rotating head 320 for being rotated by bottle cap 520 to container bottle 50.
As shown in Figure 1, cap rotating machine production capacity measurement mechanism also comprises the Bracket for Inspection 60 being fixed with sensor 40, and Bracket for Inspection 60 and strut bar 110 removably connect.The installation of sensor 40 is fixing simple, is convenient to safeguard.
The present invention also provides a kind of method of measurement of cap rotating machine production capacity measurement mechanism, comprises the following steps:
The quantity of setting test section 210 is n, and supporting seat 10 sets the screens 120 of bottleneck 510 as N for card;
Start cap rotating machine, driver train 30 drives a point lid gear 20 to rotate;
When sensor 40 detects test section 210, detection signal is sent to controller by sensor 40;
Driver train 30 continues to drive a point lid gear 20 to rotate;
When sensor 40 detects test section 210, detection signal is sent to controller by sensor 40;
Calculate the time gap t between adjacent two detection signals, the production capacity S=of cap rotating machine in time T (T/t) × (N/n).
When the quantity of test section 210 is 1, namely time gap t is that cap rotating machine rotates a circle the time needed, and the production capacity calculated is the average productivity of cap rotating machine in time T.
In the present embodiment, test section 210 and screens 120 one_to_one corresponding, n=N, by detecting each station, calculate the time gap between adjacent two stations, the cap rotating machine station number passed through that rotates a circle is fixing, is then calculated speed and the production capacity of cap rotating machine by time gap, the running of accurate control convenience.
Each technical characteristic of the above embodiment can combine arbitrarily, for making description succinct, the all possible combination of each technical characteristic in above-described embodiment is not all described, but, as long as the combination of these technical characteristics does not exist contradiction, be all considered to be the scope that this specification sheets is recorded.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be construed as limiting the scope of the patent.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (7)
1. a cap rotating machine production capacity measurement mechanism, it is characterized in that, comprise supporting seat, the strut bar be located on described supporting seat, point lid gear be socketed on described strut bar, the controller that drives the driver train of described point lid pinion rotation, be positioned at sensor directly over described point lid gear, be electrically connected with described driver train, described sensor, described point of lid gear is provided with at least one test section coordinated with described sensor.
2. cap rotating machine production capacity measurement mechanism according to claim 1, is characterized in that, described point of lid gear is provided with multiple described test section, multiple described test section with the center of described point of lid gear for the center of circle is evenly arranged along same circumferencial direction.
3. cap rotating machine production capacity measurement mechanism according to claim 2, it is characterized in that, described supporting seat is provided with the screens of establishing bottleneck for card, described screens and described test section one_to_one corresponding.
4. cap rotating machine production capacity measurement mechanism according to claim 1, is characterized in that, also comprise the Bracket for Inspection being fixed with described sensor, and described Bracket for Inspection and described strut bar removably connect.
5. cap rotating machine production capacity measurement mechanism according to claim 1, is characterized in that, described driver train comprises and the pivot arm of described point of lid gears meshing, the engine installation that drives described pivot arm to rotate.
6. the cap rotating machine production capacity measurement mechanism according to any one of claim 1 to 5, is characterized in that, described test section is bolt, and described point of lid gear is provided with the tapped bore coordinated with described bolt.
7. a method of measurement for the cap rotating machine production capacity measurement mechanism as described in any one of claim 1 to 6, is characterized in that, comprise the following steps:
The quantity of setting test section is n, and supporting seat sets the screens of bottleneck as N for card;
Start cap rotating machine, driver train drives point lid gear to rotate;
When sensor detects test section, detection signal is sent to controller by sensor;
Driver train continues to drive point lid gear to rotate;
When sensor detects test section, detection signal is sent to controller by sensor;
Calculate the time gap t between adjacent two detection signals, the production capacity S=of cap rotating machine in time T (T/t) × (N/n).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510583275.7A CN105152105B (en) | 2015-09-14 | 2015-09-14 | Cover whirling Machine production capacity measurement apparatus and its measuring method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510583275.7A CN105152105B (en) | 2015-09-14 | 2015-09-14 | Cover whirling Machine production capacity measurement apparatus and its measuring method |
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| CN105152105A true CN105152105A (en) | 2015-12-16 |
| CN105152105B CN105152105B (en) | 2018-02-27 |
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| CN201510583275.7A Active CN105152105B (en) | 2015-09-14 | 2015-09-14 | Cover whirling Machine production capacity measurement apparatus and its measuring method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113911986A (en) * | 2021-11-05 | 2022-01-11 | 安徽八公山豆制品有限公司 | Lid screwing machine for packaging bean products |
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| EP2530047A1 (en) * | 2011-05-31 | 2012-12-05 | Gea Procomac S.p.A. | A capping device and a method for verifying an airtight seal of a coupling between a container made of a non-conductive material and a closure thereof |
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| CN204474298U (en) * | 2014-12-16 | 2015-07-15 | 福建新之源生物制品有限公司 | A kind of honey product filling apparatus with tally function |
| CN205011353U (en) * | 2015-09-14 | 2016-02-03 | 广州达意隆包装机械股份有限公司 | Spiral cover machine productivity measuring device |
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2015
- 2015-09-14 CN CN201510583275.7A patent/CN105152105B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7406808B1 (en) * | 2005-11-14 | 2008-08-05 | Martin Wendell S | Lifter ring rotation control apparatus |
| EP2530047A1 (en) * | 2011-05-31 | 2012-12-05 | Gea Procomac S.p.A. | A capping device and a method for verifying an airtight seal of a coupling between a container made of a non-conductive material and a closure thereof |
| CN202245975U (en) * | 2011-09-14 | 2012-05-30 | 金坛市金旺包装科技有限公司 | Bottle body cap-screwing device of filling and cap-screwing labeling machine |
| CN102930333A (en) * | 2012-10-09 | 2013-02-13 | 山东新华医疗器械股份有限公司 | Star wheel counting device |
| CN103318820A (en) * | 2013-05-20 | 2013-09-25 | 广州丽盈塑料有限公司 | Automatic capping machine |
| CN203683032U (en) * | 2013-12-24 | 2014-07-02 | 上海新旭发机械科技有限公司 | Automatic capping device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113911986A (en) * | 2021-11-05 | 2022-01-11 | 安徽八公山豆制品有限公司 | Lid screwing machine for packaging bean products |
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| CN105152105B (en) | 2018-02-27 |
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