A kind of coreless roll cartridge passing through band
Technical field
The present invention relates to packing device, particularly relate to a kind of coreless roll cartridge passing through band
Background technology
What is called is passed through band and is made by rubber or other raw materials, by a kind of ribbon of the interface of the method connecting tube of thermal contraction, what can only make several specification in existing production process passes through band, the 5m length that such as 0.5m is wide, the 10m length that 1m is wide, the 20m length etc. that 1.2m is wide; But length does not just need so long during practical application, because this band price of passing through is higher, for preventing waste during field operation, manufacturer and supplier will carry out a point packaging according to the actual use length of client, existing the pass through band of the method for artificial treatment to entire volume that all adopt cuts and packs, process consuming time, the effect of reel is bad simultaneously.
Summary of the invention
For the weak point existed in the problems referred to above, the invention provides a kind of coreless roll cartridge passing through band.
For achieving the above object, the invention provides a kind of coreless roll cartridge passing through band, comprise, two pieces of symmetrical front aproies and two pieces of symmetrical back shields;
Be provided with front pinch roller and front power wheel between described two pieces of front aproies, tape-feed is located at described two front apron front portions;
Pressure zone lid is arranged on described front apron by bolt through earrings, and described pressure zone lid and horizontal surface shape are in an angle;
Described tape-feed both sides are provided with adjusting mechanism;
Described two pieces of back shield lower parallel are provided with rear power wheel and auxiliary power mechanism, and two pieces of movable device base plates are separately fixed at the top of described two pieces of back shields by bolt, and described two pieces of movable device base plates are symmetrically installed with four cover movable devices;
Described movable device comprises suspension rod, is fixedly connected with connecting panel in described suspension rod lower end, and described connecting panel is two pieces, parallelly on described two pieces of connecting panels is provided with the rear pinch roller vertical with described rear power wheel and described auxiliary power mechanism and briquetting roller;
Described front power wheel is connected by Timing Belt with described rear power wheel;
Flexible shaft machines to be arranged between described rear power wheel and described auxiliary power mechanism and after being bolted on described two pieces on plate washer;
Described flexible shaft machines comprises the identical elastic axis support of two structures, described two elastic axis supports are respectively by the inner side being bolted to described two pieces of back shields, all loose slot is processed with at described two elastic axis frame upper, elastic axis two ends are inserted in described two loose slots respectively, the bottom of described two elastic axis supports is all processed with upper spring seat and lower spring cup, be provided with between described upper spring seat and described lower spring cup stressed for described elastic axis after the spring that down moves;
Shaping arc plate, it is movably connected in the centre of described connecting panel through earrings by bolt.
Improve further as the present invention, described tape-feed comprises left socle and right support, is provided with and send band roller bearing between described left socle and described right support.
Improve further as the present invention, described adjusting mechanism comprises vertical rod seat, vertical rod is fixed in the centre hole of described vertical rod seat by bolt of rear end plate, crossbar mount is fixed on described vertical rod top by bolt of rear end plate, cross bar is fixed in the centre hole of described crossbar mount by bolt of rear end plate, is connected with adjustment plate in the front end of described cross bar.
Improve further as the present invention, described auxiliary power mechanism comprises two cylinders and asessory shaft, described two cylinders are connected to inside described two pieces of back shields respectively by bolt, all bearing carrier ring is fixedly connected with in the cylinder bar front end of described two cylinders, the two ends of described asessory shaft are provided with bearing, described bearing is fixed in described axle sleeve, described two pieces of back shields are processed with the elongated slot for installing described asessory shaft two ends, the gear B driving described asessory shaft to rotate is arranged on the rear end of described asessory shaft, described asessory shaft moves horizontally along described elongated slot under the effect of described cylinder.
Improve further as the present invention, described movable device also comprises the take-up housing be connected with described movable device base plate with bolt, in described take-up housing, adopt dovetail configuration that slide block is installed, gooseneck bracket is arranged on described slide block by bolt, the inner core of described gooseneck bracket is provided with copper sheathing, described suspension rod is through described copper sheathing, a safety plug is installed with in the upper lateral of described suspension rod, for ensureing that described suspension rod moves up and down in described gooseneck bracket, there is the bottom that the pad of pooling feature and elastomer block are arranged on described safety plug simultaneously.
Improve further as the present invention, the rear end of described rear power wheel is provided with gear A, and transition gear is arranged between described gear A and described gear B,
Prevent the gear cover plate of described gear A, described gear B and described transition gear axial motion to be arranged on described gear A, described gear B and described transition gear outer end, described gear A is identical with the rotating speed of described gear B, turns to contrary.
Improve further as the present invention, be also provided with A-frame below described movable device base plate, described movable device base plate top also installing gas spring, described gas spring and described movable device base plate are bolted; Described movable device base plate is provided with gas spring seat by bolt, and the two ends of gas spring are separately fixed on the side of described gas spring seat and described take-up housing.
Improve further as the present invention, described movable device base plate is processed with the offset apertures for installing described gooseneck bracket, and is provided with certain interval, described gap is used for described slide block and moves in described take-up housing.
Improve further as the present invention, described front power wheel is connected with variable-frequency motor by the mode of V belt translation, and synchronous pulley A is installed in the front end of described front power wheel, and synchronous pulley B is installed in the front end of described rear power wheel, described front power wheel is consistent with described rear power wheel rotating speed, turns to identical.
Beneficial effect of the present invention is: adopt the entirety of flexible shaft machines and shaping arc plate and briquetting roller to use, make to pass through band reel convenient, when the cylindrical shell of reel becomes large, after utilizing movable device to drive, pinch roller, shaping arc plate and briquetting roller are up, elastic axis feature down, the diameter of reel can regulate arbitrarily, improves the commonality of device.Utilize auxiliary power mechanism to make reel more stable, the external toothing design of gear facilitates the clutch of gear.The bearings at both ends of auxiliary power mechanism and bearing carrier ring design, make asessory shaft namely can rotate under the drive of gear B, utilize the power of cylinder to be moved horizontally along elongated slot by asessory shaft simultaneously, increase discharge space, reel is fallen down smoothly, completes automatic blanking.Package unit degree of automation is high, and without the need to cylinder core, cost-saving, greatly reduce the labour intensity of operating personal.
Accompanying drawing explanation
Fig. 1 is a kind of front view passing through the coreless roll cartridge of band of the present invention;
Fig. 2 is the left view of tape-feed and adjusting mechanism;
Fig. 3 is the lateral plan of component elasticity axis mechanism;
Fig. 4 is the enlarged drawing at A position in Fig. 3;
Fig. 5 is the lateral plan of parts auxiliary power mechanism.;
Fig. 6 is the enlarged drawing at C position in Fig. 5;
Fig. 7 is the upper part movable device right elevation of Fig. 1;
Fig. 8 is the enlarged drawing at B position in Fig. 7;
Fig. 9 is the back view of back shield part in Fig. 1;
Figure 10 is the enlarged drawing at D position in Fig. 1;
Figure 11 is for passing through principle of work sketch before band reel;
Figure 12 is for passing through principle sketch in band work.
In figure: 1, tape-feed; 2, adjusting mechanism; 3, pressure zone lid; 4, front apron; 5, front pinch roller; 6, front power wheel; 7, Timing Belt; 8, band is passed through; 9, back shield; 10, rear power wheel; 11, movable device; 12, rear pinch roller; 13, connecting panel; 14, shaping arc plate; 15, briquetting roller; 16, flexible shaft machines; 17, auxiliary power mechanism; 20, gear A; 21, transition gear; 22, gear B; 23, gear cover plate; 101, left socle; 102, band roller bearing is sent; 103, right support; 111, suspension rod; 112, A-frame; 113, safety plug; 114, pad; 115, elastomer block; 116, copper sheathing; 117, gooseneck bracket; 118, slide block; 119, take-up housing; 120, movable device base plate; 121, offset apertures; 122, gas spring; 123, gas spring seat; 161, elastic axis; 162, elastic axis support; 163, loose slot; 164, upper spring seat; 165, spring; 166, lower spring cup; 171, asessory shaft; 172, bearing carrier ring; 173, bearing; 174, cylinder; 175, elongated slot; 201, vertical rod seat; 202, vertical rod; 203, crossbar mount; 204, cross bar; 205, plate is adjusted.
Detailed description of the invention
As shown in Figure 1, a kind of coreless roll cartridge passing through band described in the embodiment of the present invention, comprises, two pieces of symmetrical front aproies 4 and two pieces of symmetrical back shields 9.Be provided with front pinch roller 5 and front power wheel 6 between two pieces of front aproies 4, it is anterior that tape-feed 1 is located at two front aproies 4.Pressure zone lid 3 is arranged on front apron 4 by bolt through earrings, and pressure zone lid 3 and horizontal surface shape are in an angle.Tape-feed 1 both sides are provided with adjusting mechanism 2.Two pieces of back shield 9 lower parallel are provided with rear power wheel 10 and auxiliary power mechanism 17, two pieces of movable device base plates 120 are separately fixed at two pieces of back shields 9 top by bolt, and two pieces of movable device base plates 9 are symmetrically installed with four cover movable devices 11.Movable device 11 comprises suspension rod 111, is fixedly connected with connecting panel 13 in suspension rod 111 lower end, and connecting panel 13 is two pieces, parallelly on two pieces of connecting panels 13 is provided with the rear pinch roller vertical with rear power wheel 10 and auxiliary power mechanism 17 12 and briquetting roller 15.Front power wheel 6 is connected by Timing Belt 7 with rear power wheel 10.Flexible shaft machines 16 to be arranged between rear power wheel 10 and auxiliary power mechanism 17 and after being bolted on two pieces on plate washer 9.Shaping arc plate 14, it is movably connected in the centre of connecting panel 13 through earrings by bolt.
Front power wheel 6 is connected with variable-frequency motor by the mode of V belt translation, and synchronous pulley A is installed in the front end of front power wheel 6, and synchronous pulley B is installed in the front end of rear power wheel 10, and front power wheel 6 is consistent with rear power wheel 10 rotating speed, turns to identical.
As shown in Figure 2, tape-feed comprises left socle 101 and right support 103, is provided with to send and is with roller bearing 102 between left socle 101 and right support 103.Adjusting mechanism 2 comprises vertical rod seat 201, vertical rod 202 is fixed in the centre hole of vertical rod seat 201 by bolt of rear end plate, crossbar mount 203 is fixed on vertical rod 202 top by bolt of rear end plate, cross bar 204 is fixed in the centre hole of crossbar mount 203 by bolt of rear end plate, is connected with adjustment plate 205 in the front end of cross bar 204.
As shown in Figure 3-4, flexible shaft machines 16 comprises the identical elastic axis support 162 of two structures, two elastic axis supports 162 are respectively by the inner side being bolted to two pieces of back shields 9, loose slot 163 is all processed with on two elastic axis support 162 tops, elastic axis 161 two ends are inserted in two loose slots 163 respectively, the bottom of two elastic axis supports 162 is all processed with upper spring seat 164 and lower spring cup 166, be provided with between upper spring seat 164 and lower spring 166 stressed for elastic axis 161 after the spring 165 that down moves.
As seen in figs. 5-6, auxiliary power mechanism 17 comprises two cylinders 174 and asessory shaft 171, two cylinders 174 are connected to inside two pieces of back shields 9 respectively by bolt, bearing carrier ring 172 is all fixedly connected with in the cylinder bar front end of two cylinders 174, the two ends of asessory shaft 171 are provided with bearing 173, bearing 173 is fixed in axle sleeve 172, two pieces of back shields 9 are processed with the elongated slot 175 for installing asessory shaft 171 two ends, the gear B 22 driving asessory shaft 171 to rotate is arranged on the rear end of asessory shaft 171, asessory shaft 171 moves horizontally along elongated slot 175 under the effect of cylinder 174.
As Figure 7-8, movable device 11 also comprises the take-up housing 119 be connected with movable device base plate 120 with bolt, in take-up housing 119, adopt dovetail configuration that slide block 118 is installed, gooseneck bracket 117 is arranged on slide block 118 by bolt, the inner core of gooseneck bracket 117 is provided with copper sheathing 116, suspension rod 111 is through copper sheathing 116, a safety plug 113 is installed with in the upper lateral of suspension rod 111, for ensureing that suspension rod 111 moves up and down in gooseneck bracket 117, the pad 114 simultaneously with pooling feature and elastomer block 115 are arranged on the bottom of safety plug 113.
As shown in Figure 9, the rear end of rear power wheel 10 is provided with gear A 20, transition gear 21 is arranged between gear A 20 and gear B 22, the gear cover plate 32 of gear A 20, gear B 22 and transition gear 21 axial motion is prevented to be arranged on gear A 20, gear B 22 and transition gear 21 outer end, gear A 20 is identical with the rotating speed of gear B 22, turns to contrary.
As shown in Figure 10, movable device base plate 120 is also provided with A-frame 112 below, and movable device base plate 120 is provided with gas spring seat 123 by bolt, and the two ends of gas spring 122 are separately fixed at gas spring seat 123 with on the side of take-up housing 119.Movable device base plate 120 is processed with the offset apertures 121 for installing gooseneck bracket 117, and is provided with certain interval, it is mobile in take-up housing 119 that gap is used for slide block 118.
During concrete use: manually will pass through after band 8 cuts on request and be put on tape-feed 1, adjust adjusting mechanism 2 simultaneously, guarantee is passed through band 8 and can not offset, manually will pass through band 8 pinch roller 4 and front power wheel 6 direction will push away forward, it (is entire volume packed and transported owing to passing through band 8 that front as passed through band 8 upwarps, front end after cutting can upwarp phenomenon), led by pressure zone lid 3.Pass through process (see Figure 11) before the reel of band 8.
Rear power wheel 10 place is arrived after passing through the conveying of band 8 by front power wheel 6, because front power wheel 6 is consistent with the rotating speed of rear power wheel 10, turn to identical, now pass through band 8 to be carried with rear power wheel 10 Liang Tao mechanism by front power wheel 6, elastic axis 161 is encountered in the front end passing through band 8, now elastic axis 161 is in most significant bit by the elastic force of spring 165, the position of elastic axis 161 is higher than rear power wheel 10, pass through the phenomenon upwarped after the arc of the front portion of elastic axis 161 encountered by band 8, pass through band 8 to continue to move ahead, the front portion of briquetting roller 15 is encountered in the front end upwarped, the position of encountering is in the somewhere of upper circular arc, now pass through band 8 pairs of briquetting rollers and produce an impulsive force, in take-up housing 119, the application force of gas spring 122 is overcome by slide block 118, produce a small size swing, drive connecting panel 13 to produce a small size swing by suspension rod 11 and overcome the impulsive force passing through band 8 pairs of briquetting rollers 15 and produce, by the rotation of briquetting roller 15 and the motion of passing through band 8, by passing through the front end guidance of band 8 to shaping arc plate 14 place, by regulating the angle of shaping arc plate 14, after work, obtain the reel of different initial diameter.Pass through the reel process (see Figure 12) of band 8.
Pass through band 8 and continue motion, now pass through the shape that band 8 has produced a cylindrical shell, a power is down produced to elastic axis 161, the elastic force making elastic axis 161 overcome spring 165 down moves, a power is up produced to briquetting roller 15 and shaping arc plate 14 simultaneously, make connecting panel 13, rear pinch roller 12, shaping arc plate 14 and briquetting roller 15 overcome deadweight, under the guiding of suspension rod 111, up move along copper sheathing 116, space, reel place becomes large, continue reel, the diameter of reel becomes large, until asessory shaft 171 encountered by reel, the process of reel is accelerated in the rotation of asessory shaft 171, until reel terminates.
Pass through the blanking process (see Fig. 1,5,6) of band 8; Reel terminates, if manually tied up by reel by adhesive tape, asessory shaft 171 to be turned right motion by the effect of cylinder 174, and reel is fallen down, and whole reel process terminates.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.