CN105150449A - Automatic quantitative wax injection system - Google Patents
Automatic quantitative wax injection system Download PDFInfo
- Publication number
- CN105150449A CN105150449A CN201510548114.4A CN201510548114A CN105150449A CN 105150449 A CN105150449 A CN 105150449A CN 201510548114 A CN201510548114 A CN 201510548114A CN 105150449 A CN105150449 A CN 105150449A
- Authority
- CN
- China
- Prior art keywords
- liquid
- control system
- gear pump
- proportional valve
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
- B29C45/04—Injection moulding apparatus using movable moulds or mould halves
- B29C45/0433—Injection moulding apparatus using movable moulds or mould halves mounted on a conveyor belt or chain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/20—Injection nozzles
- B29C45/23—Feed stopping equipment
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Loading And Unloading Of Fuel Tanks Or Ships (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to production equipment of a vehicle thermostat, and in particular, discloses an automatic quantitative wax injection system. The automatic quantitative wax injection system comprises a vacuum pump, a wax injection control system, a heating pipe, a heating proportional valve, a moving mechanism and a fixed bracket, wherein the fixed bracket is fixed on a production line; the moving mechanism is arranged on the fixed bracket; the heating proportion valve is arranged below the moving mechanism; the wax injection control system comprises a heat insulating shell, a thermocouple, a gear pump and a liquid accommodating body; the liquid accommodating body is arranged in the heat insulating shell; the thermocouple is arranged in the liquid accommodating body; a liquid accommodating cavity is formed in middle of the liquid accommodating body; the gear pump is rotationally mounted below a through hole of the liquid accommodating body; the vacuum pump is communicated with the liquid accommodating body through a vacuuming pipe; the gear pump is communicated with the heating proportion valve through the heating pipe; a control panel is arranged on the wax injection control system; and the wax injection control system is electrically connected with the gear pump, the heating proportional valve and the moving mechanism. The system finishes online quantitative injection of paraffin, is automatic and efficient, and is reliable in precision.
Description
Technical field
The present invention relates to the production equipment of automobile thermostat, be specifically related to a kind of automatic ration casting system.
Background technology
In the middle of automobile thermostat production process, thermostat induction body needs paraffin of annotating; Filling process has come often by operations such as melted paraffin wax stirring, mould molding, manual weighings, and whole process is taken a lot of work and mistaken, and production efficiency is low, wastes human resources, adds employment cost to enterprise.
Summary of the invention
For solving the problems of the technologies described above, we have proposed a kind of automatic ration casting system, its object: the quantitative filling completing paraffin online, production efficiency is high.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of automatic ration casting system, comprise vavuum pump, casting control system, water back, heating proportional valve, motion and fixed support, fixed support is fixing, and motion is arranged on fixed support on a production line, and heating proportional valve is arranged on the below of motion;
Casting control system comprises heat insulation shell, thermocouple, gear pump and stores liquid, stores liquid and is arranged on heat insulation shell inside, and thermoelectricity is on a rare occasion arranged on and stores in liquid, stores in the middle part of liquid and is provided with liquid-storing cavity, and gear pump rotates the below being installed in the through hole storing liquid;
Vavuum pump is by vacuum-pumping tube and store liquid communication, and gear pump is connected with heating proportional valve by water back;
Casting control system is provided with control panel;
Casting control system respectively with gear pump, heat proportional valve and motion is electrically connected.
Preferably, the filling precision heating proportional valve is 0.01ml.
Preferably, the surrounding of water back is provided with thermocouple two.
By technique scheme, the present invention has following advantage:
One, native system is applicable to the quantitative filling that automobile thermostat production line completes paraffin online, automatical and efficient, precision is reliable.
Two, filling paraffin amount is adjustable.
Three, filling precision 0.01ml.
Four, be suitable for maximum temperature 180 degree.
In addition, native system also can be used for other field such as high viscosity grease, damping grease etc. and needs the quantitative filling of heat temperature raising.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Structural representation when Fig. 1 is a kind of automatic ration casting system filling disclosed in this invention;
Fig. 2 is the casting control system of a kind of automatic ration casting system disclosed in this invention, water back, heating proportional valve, motion and support bracket fastened use schematic diagram;
Fig. 3 is the heating proportional valve of a kind of automatic ration casting system disclosed in this invention, motion and support bracket fastened scheme of installation;
Fig. 4 is the enlarged drawing at the A place of Fig. 1.
Numeral and the corresponding component title represented by letter in figure:
1. vavuum pump 11. vacuum tube 2. casting control system 21. heat insulation shell 22. thermoelectricity on a rare occasion 23. gear pumps 24. store liquid 25. control panel 3. water back 4. and heat proportional valve 5. and treat filling product 6. motion 7. fixed support.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Below in conjunction with schematic diagram, the specific embodiment of the present invention is described in further detail.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of automatic ration casting system, comprise vavuum pump 1, casting control system 2, water back 3, heating proportional valve 4, motion 6 and fixed support 7, fixed support 7 is fixing on a production line, motion 6 is arranged on fixed support 7, described heating proportional valve 4 is arranged on the below of motion 6, treat that filling product 5 is in the below of heating proportional valve 4, and treat that filling product 5 is fixed on the transport tape of production line, ensure that this automatic ration casting system can match with production line, production efficiency is high.
Casting control system 2 comprises heat insulation shell 21, thermocouple 22, gear pump 23 and store liquid 24, store liquid 24 and be arranged on heat insulation shell 21 inside, thermoelectricity on a rare occasion 22 is arranged on and stores in liquid 24, store in the middle part of liquid 24 and be provided with liquid-storing cavity, gear pump 23 rotates the below being installed in the through hole storing liquid 24, casting control system 2 is provided with control panel 25, liquid-storing cavity internal memory needs filling liquid, according to the character treating filling liquid, control panel 25 sets thermoelectricity on a rare occasion 22 the data such as turn on angle and gear pump 23 liquid outlet quantity, ensure that and treat that filling liquid has mobility all the time.
Vavuum pump 1 by vacuum-pumping tube 11 with store liquid 24 and be connected, effectively decrease and treat the pressure of filling liquid to gear pump 23.
Gear pump 23 is connected with heating proportional valve 4 by water back 3.
Casting control system 2 respectively with gear pump 23, heat proportional valve 4 and motion 6 is electrically connected.
The filling precision of heating proportional valve 4 is 0.01ml, and filling is accurately high, improves yield rate.
The surrounding of water back 3 is provided with thermocouple two, ensure that the mobility treating filling liquid in water back 3.
Be exactly more than a kind of automatic ration casting system, its advantage:
One, native system is applicable to the quantitative filling that automobile thermostat production line completes paraffin online, and production efficiency is high, automatical and efficient, precision is reliable.
Two, filling paraffin amount is adjustable.
Three, filling precision 0.01ml.
Four, be suitable for maximum temperature 180 degree.
Five, native system also can be used for the quantitative filling of high viscosity grease, damping grease etc.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, and without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (3)
1. an automatic ration casting system, it is characterized in that, comprise vavuum pump (1), casting control system (2), water back (3), heating proportional valve (4), motion (6) and fixed support (7), fixed support (7) is fixing on a production line, motion (6) is arranged on fixed support (7), and heating proportional valve (4) is arranged on the below of motion (6);
Casting control system (2) comprises heat insulation shell (21), thermocouple (22), gear pump (23) and stores liquid (24), store liquid (24) and be arranged on heat insulation shell (21) inside, thermoelectricity on a rare occasion (22) is arranged on and stores in liquid (24), store liquid (24) middle part and be provided with liquid-storing cavity, gear pump (23) rotates the below being installed in the through hole storing liquid (24);
Vavuum pump (1) by vacuum-pumping tube (11) with store liquid (24) and be connected, gear pump (23) is connected with heating proportional valve (4) by water back (3);
Casting control system (2) is provided with control panel (25);
Casting control system (2) respectively with gear pump (23), heat proportional valve (4) and motion (6) is electrically connected.
2. a kind of automatic ration casting system according to claim 1, is characterized in that, the filling precision of heating proportional valve (4) is 0.01ml.
3. a kind of automatic ration casting system according to claim 1, it is characterized in that, the surrounding of water back (3) is provided with thermocouple two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510548114.4A CN105150449B (en) | 2015-08-31 | 2015-08-31 | Automatic ration casting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510548114.4A CN105150449B (en) | 2015-08-31 | 2015-08-31 | Automatic ration casting system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105150449A true CN105150449A (en) | 2015-12-16 |
| CN105150449B CN105150449B (en) | 2018-01-19 |
Family
ID=54791637
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510548114.4A Active CN105150449B (en) | 2015-08-31 | 2015-08-31 | Automatic ration casting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105150449B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106985341A (en) * | 2017-05-25 | 2017-07-28 | 东莞合安机电有限公司 | Wax injector |
| CN107617534A (en) * | 2017-10-26 | 2018-01-23 | 大连京丰机械制造有限公司 | A kind of variable frequency pump fills wax system |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4934921A (en) * | 1989-09-13 | 1990-06-19 | Shieh Kou Han | Investment casting wax injection machine |
| CN2587871Y (en) * | 2002-11-08 | 2003-11-26 | 青岛天力机电有限公司 | Melten wax filling machine |
| CN202045798U (en) * | 2011-04-27 | 2011-11-23 | 大连金州重机石化装备厂 | Flowmeter type quantitative wax injection device |
| CN102391915A (en) * | 2011-11-07 | 2012-03-28 | 福建省佳美集团公司 | Device for quantitatively injecting wax into ceramic handicraft article |
-
2015
- 2015-08-31 CN CN201510548114.4A patent/CN105150449B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4934921A (en) * | 1989-09-13 | 1990-06-19 | Shieh Kou Han | Investment casting wax injection machine |
| CN2587871Y (en) * | 2002-11-08 | 2003-11-26 | 青岛天力机电有限公司 | Melten wax filling machine |
| CN202045798U (en) * | 2011-04-27 | 2011-11-23 | 大连金州重机石化装备厂 | Flowmeter type quantitative wax injection device |
| CN102391915A (en) * | 2011-11-07 | 2012-03-28 | 福建省佳美集团公司 | Device for quantitatively injecting wax into ceramic handicraft article |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106985341A (en) * | 2017-05-25 | 2017-07-28 | 东莞合安机电有限公司 | Wax injector |
| CN106985341B (en) * | 2017-05-25 | 2018-01-30 | 吴建华 | Wax injector |
| CN107617534A (en) * | 2017-10-26 | 2018-01-23 | 大连京丰机械制造有限公司 | A kind of variable frequency pump fills wax system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105150449B (en) | 2018-01-19 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20171228 Address after: 215122 457 room 457, No. 369, Lu Mountain Road, high tech Zone, Suzhou, Jiangsu Applicant after: Suzhou Anglo electric intelligent equipment Co., Ltd. Address before: Mudu Wuzhong District Jin Feng Road Suzhou city Jiangsu province 215101 No. 1317 building 4 Applicant before: SUZHOU BEIJITE ELECTROMECHANCIAL TECHNOLOGY CO., LTD. |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |